
Engine - Engine and crankcase
Problem
Possible Cause
Correction
Exhaust gas leakage into cooling
Renew cylinder head gasket
Coolant aeration
Tighten all connections and check coolant
level is correct. Ensure cylinder head gas-
ket has not blown
Cylinder head gasket improperly installed Renew cylinder head gasket installed
Hot spot due to rust and scale or clogged
water jackets
Reverse flush entire clogged water
Obstruction to radiator air flow
Remove the obstruction
Extended engine idling
Do not allow engine to idle for long periods
Oil cooler tube blocked
Clean
Radiator core tubes blocked
Check free flow
Water temperature gauge
fails to reach normal
operating temperature
Faulty temperature sender
Renew sender switch
Incorrect or faulty thermostat
Renew thermostat
Faulty water temperature gauge
Renew temperature gauge
Low oil pressure
Engine oil level low
Top up, as necessary
Wrong grade of oil
Drain and refill with correct grade of oil
Blocked oil pump sump screen
Clean pump screen
Oil pressure relief valve faulty
Fit new relief valve
Oil pump worn
Renew oil pump
Excessive oil pump rotor and shaft assem-
bly clearance
Overhaul pump
Excessive main or connecting rod bearing
clearance
Install new bearings inserts and bearing
clearance or re-grind crankshaft if neces-
sary
Excessive oil
consumption
Engine oil level too high
Reduce oil level
External oil leaks
Renew gaskets and seals, where neces-
sary. Check mating surfaces for damage
or distortion
Worn valves, valve guides or bores
Renew
Cylinder head gasket leaking
Renew gasket. Check head for damage or
distortion
Oil loss past the pistons and rings
Renew rings and/or re-bore/re-sleeve block
as necessary
Oil cooler leak
Repair/renew oil cooler assembly
48143704 20/04/2017
10.1 [10.001] / 10
Summary of Contents for B80B
Page 2: ...SERVICE MANUAL B80B 48143704 20 04 2017 EN Find manuals at https best manuals com...
Page 6: ...INTRODUCTION 48143704 20 04 2017 1 Find manuals at https best manuals com...
Page 32: ...SERVICE MANUAL Engine B80B 48143704 20 04 2017 10...
Page 34: ...Engine 10 Engine and crankcase 001 B80B 48143704 20 04 2017 10 1 10 001 1...
Page 45: ...48143704 20 04 2017 10 1 10 001 12...
Page 46: ...Engine 10 Intake and exhaust manifolds and muffler 254 B80B 48143704 20 04 2017 10 2 10 254 1...
Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...