background image

Wood Post Layout & Installation 

for In-Ground Application

Measure and mark out the location of the 

p

ergola 

p

osts using 

string line and tem

p

orary wood stakes.  Diagonal distances must 

be the same to ensur

e a squa

re installation.  Adjust string lines

accordingly.  The inside corner of the string lines will be the 

p

ost

location. 

Please Note:

Should you decide to moderately modify the dimensions of your 

pergola from the standard kit size, a circular saw with a sharp

fine-tooth blade is all that you need to cut, shorten or modify the

vinyl components. 

This pergola can also be installed on a pre-existing wood or 
concrete surface using our bolt down bracket system with 
a 4x4 wood post (sold separate).  See page eight for more details.

Post location and placement is the most critical step in the 
overall installation process.  Please double check for the 
possibility of any underground utilities such as sprinkler, gas 
or telephone lines. 

STEP ONE

After you ha

v

e determined where the 

p

osts will be located,

exc

av

ate 10” diameter x 36” d

eep p

ost holes.

After holes are dug and cleaned,

 pl

ace the 4x4 wood 

p

ost into

 a hole ensuring it’s le

vel and squa

re to string lines.  The final 

p

ost 

height should be no more than 84” out of the ground.  If a 

p

ost

is higher because of obstructed exca

v

ation of footings,

 plea

se

cut down in height accordingly.

 Fill the 

v

acant hole with

 p

re-mixed concrete all the way to 

within 3” of the t

op 

of the hole. After the concrete has set, back

Re

p

eat for all four 

p

osts.

Please Note:

Some 4x4 pressure treated posts can be larger than 3 1/2 x 3 1/2 

square due to twisting or cracking.  We have allowed a tolerance
for this in the internal one way and two way 4x4 wood post guides 

 (see page 8).  However in extreme cases you may need to shave down  

the top of the 4x4 wood post slightly to get the vinyl post started 

 over the wood post.  Before installing your wood posts in the ground, 

please check to confirm this and correct at this stage if necessary. 

1

2

3

STEP T WO

Install Wood Supporting Posts Directly into the Ground

4

92 3/4 in

92 3/4 in

10” 

36” 

84” 

3” 

3

7

Lenox Slide Lock Pergola

Overhead View

131 3/16 in from corner of wood 

p

ost to corner of wood 

p

ost.

fill the 3” space with soil/sod. 

www.newenglandarbors.com

Summary of Contents for Lenox

Page 1: ...Lenox Slide Lock Pergola A S S E M B LY G U I D E O P T I O N A L A C C E S S O R I E S Bolt Down Bracket Kit 4 for Pergola Ver 1 0 012716 Models Lenox www newenglandarbors com ...

Page 2: ...ost Layout Installation using Bolt Down Post Brackets for Concrete or Wood Surface Vinyl Column Assembly and Installation Over Wood Posts Beam Assembly Beam with Brackets Assembly Rafters Assembly PergolaDecorativeEndCapAssembly Beams Rafters Decorative End Cap Placement PAGE 4 5 6 7 8 9 10 11 12 12 13 www newenglandarbors com Shade Slat Assembly Installation 14 Pergola Brace Assembly 15 Pergola B...

Page 3: ...ome you will not have to deal with moving existing gutters or matching eave heights If you plan to build your pergola close to the house please keep the outer extremities of the pergola a minimum of 4 inches back from your eaves What looks like the toughest part of this project is actually the easiest the graceful solid looking columns We ve designed these columns to simply be slipped over treated...

Page 4: ...lled Slide Lock Brackets 4 5 Beams 2 6 Beam with Brackets 2 7 Rafters 3 8 Rafters Slide Brackets 6 9 Shade Slats 10 10 Shade Slat Joiners 5 11 One Way 4 x4 Internal Wood Post Guide 4 12 Beam Brace Bracket 8 13 Pergola Brace 8 14 Post Brace Bracket 8 15 Slide Lock Bracket 8 Top View Side View 4 6 126 1 2 in 126 1 2 in 7 8 9 10 11 www newenglandarbors com 12 5 8 in 101 1 4 in 91 1 4 in 12 13 14 15 ...

Page 5: ...10 2 5 1 Post Caps 4 2 Pergola Decorative End Caps with Pre Installed Extension 8 3 Post Slide Brackets 16 4 Main Column with Pre Installed Slide Lock Brackets 4 5 Beams 2 6 Beams with Brackets 2 7 Rafters 3 8 Rafter Slide Brackets 6 9 Shade Slats 10 10 Shade Slat Joiners 5 11 One Way 4 x4 Internal Wood Post Guide 4 12 Beam Brace Bracket 8 13 Pergola Brace 8 14 Post Brace Bracket 8 15 Slide Lock B...

Page 6: ...l Need Purchase separately from www newenglandarbors com or retailer of our products If Mounting Pergola on Concrete or Wood Deck H 4x4x7 Pressure Treated Wood Posts 4 purchase at local building center I 4x4 Bolt Down Bracket Kit purchase from www newenglandarbors com or a retailer of our products 1 4 x 2 3 4 Concrete Screws or Wood Screws 12 3 16 Concrete Drill bit Min 3 long 1 Post Shims 1 2 x 3...

Page 7: ... diameter x 36 deep post holes After holes are dug and cleaned place the 4x4 wood post into a hole ensuring it s level and square to string lines The final post height should be no more than 84 out of the ground If a post is higher because of obstructed excavation of footings please cut down in height accordingly Fill the vacant hole with pre mixed concrete all the way to within 3 of the top of th...

Page 8: ...e base to level VERY IMPORTANT OR PERGOLA BEAMS AND RAFTERS WILL NOT BE LEVEL 1 1 OPTIONAL STEP 2 3 3 With the four post brackets installed plumb proceed to set the 4x4 x7 wood post in place Use wood screws to secure the posts to the bracket Repeat for all 4 posts Posts should be approximately 84 in height Please Note Some 4x4 pressure treated wood posts can be larger than 3 1 2 x 3 1 2 square due...

Page 9: ...d rafters as necessary If slope is severe causing a height difference between the posts you may need to trim down the bottom of two or more of your vinyl columns as necessary Secure the vinyl columns to the wood posts using 4 2 1 2 self auguring stainless steel screws at 8 up from the base of the posts and 4 2 1 2 self auguring stainless steel screws 72 up from the base of the posts This will prev...

Page 10: ...screws as shown Repeat for second beam assembly 1 2 3 STEP FOUR 2 10 Lenox Slide Lock Pergola At this stage the columns should be properly installed as per the following illustration with the columns 91 1 4 apart Note If you have base molding on your posts measure above moldings as the measurement is to be from post to post www newenglandarbors com 91 1 4 in 91 1 4 in 1 Opening Facing Down ...

Page 11: ...f the beam as illustrated Note Make sure the post slide brackets are facing the same direction as shown and that the attached brackets on the beam are oriented properly see illustration Fasten each bracket with two 5 8 in screws through the pre drilled holes Repeat for second beam with brackets assembly 1 2 3 2 1 Opening Facing Down ...

Page 12: ...remaining two rafter assemblies 1 2 3 1 Opening Facing Down 2 Pergola Decorative End Cap Assembly STEP SEVEN Insert a pergola decorative end cap with pre installed extension into a post slide bracket as shown aside Please note the orientation of the decorative end and the direction of the bracket opening Fasten bracket with two 5 8 screws through the pre drilled holes Repeat for remaining seven pe...

Page 13: ...e the two beam with bracket assemblies between two opposite posts as shown 1 STEP EIGHT Slide the two other two beam assemblies between two opposite posts as shown 2 Slide the three rafter assemblies between two beams with brackets as shown 3 Slide the eight decorative end cap assemblies at the end of the posts as shown 4 www newenglandarbors com ...

Page 14: ...ecessary 1 STEP TEN Shade Slats Installation The 7 8 x 3 shade slats are designed to be installed with 13 1 4 spacing between each slat Install first shade slat assembly 13 1 4 away from the outer beam Install the rest of the shade slat at the 13 1 4 spacing Install one 1 1 2 screw at each intersection of rafter and shade slat as shown 1 2 3 Repeat for remaining four shade slat assemblies 2 1 1 3 ...

Page 15: ...omed out in both brackets Position the temporary assembly against the post and the underside of the beam ensuring the brackets are centered on the post and beam With a pencil mark the position of the beam brace bracket on the beam a light pencil mark will do on the front and back of the brace 1 STEP ELEVEN www newenglandarbors com 3 2 1 Align Center 2 3 Pencil marks ...

Page 16: ...angled approach slide the brace with the post bracket still attached into the beam brace bracket ensuring that it bottoms out With the brace bottomed out inside the post brace bracket center it on the post and secure with four 1 1 2 screws Lock the braces into the brackets using two 5 8 screws as illustrated Repeat for the remaining 7 pergola brace assemblies 4 STEP TWELVE www newenglandarbors com...

Page 17: ...17 Lenox Slide Lock Pergola www newenglandarbors com Post Caps Installation Place the post caps onto the posts as shown 1 STEP THIRTEEN ...

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