PV Module Installation Instructions
Lianyungang Shenzhou New Energy Co.,Ltd
Page 1: ...PV Module Installation Instructions Lianyungang Shenzhou New Energy Co Ltd ...
Page 2: ...nual and local law regulations when installing the modules Our company does not take the responsibility for the loss damage or expense arising that caused by any violation of this manual This manual shall be properly kept for future reference care and maintenance and in case of sale or disposal of the module at the end of its useful life Our company reserves the right of final interpretation of th...
Page 3: ... 11 Do not touch live terminals with bare hands Use insulated tools for electrical connections 2 12 Do not wear metal rings bracelet earrings nose rings lip rings or other metal accessories during transportation and installation After the modules are shipped to the installation site all packages should be carefully unpacked 2 13 Do not drill on the glass surface of module which will void its warra...
Page 4: ...ated power measured under standard test conditions rated current rated voltage open circuit voltage short circuit current 3 2 Bar code serial number each module is registered with a unique serial number It is permanently fixed in the module which can be seen in front of module 3 2 1 The bar code serial number of the module is unique and consists of 14 bits and a line The first eight digits of seri...
Page 5: ...g do not throw anything including modules and installation tools 4 2 6 Correct connection junction box check wiring status all wiring must not be separated from the modules and take certain ways to make the wiring will not scratch or extrude the back glass of the modules 4 2 7 Whether or not the module is connected to the photovoltaic system during installation or when there is light on the module...
Page 6: ...5 for design and installation Make sure the array of modules installed within the Maximum permitted system voltage and the rating current and voltage of the sub equipment such as regulators and inverters The connection of modules in accordance with system design requirements of output voltage and current modules can be series or parallel connected by their connecting wires the maximum number of mo...
Page 7: ...solar system construction company Figure 1 PV module tilt angle 5 1 7 Modules shall be installed in the position of full sun exposure and not be obscured at any time 5 1 8 Generally it is not recommended to be installed within 500 meters from the sea The modules as a general rule can guarantee 25 years of useful life when it is installed in where 3 km away from the sea if the installation site cha...
Page 8: ...tion and test by third party test institution which possessing static mechanics analysis ability 6 Modules Installation 6 1 Modules unpacking 6 1 1 When the modules are shipped to installation place do not unpack modules in humid and rainy weather 6 1 2 After being unpacked the modules shall be placed horizontally the tilt heap pressure leaning stack way are prohibited Figure 2 Modules stack illus...
Page 9: ...y and uneven ground 6 1 6 After the modules are transported to the construction site the upper and lower boxes shall be separated and placed separately and the two boxes of modules shall not be stacked if the modules cannot be installed in time attention shall be paid to the protection of modules and packing boxes to prevent the damage of natural disasters such as rain snow hail typhoon etc Unpack...
Page 10: ...by a professional system installer or someone with relevant qualifications Use at minimum 4 clamps to fix modules on the mounting rails Modules clamps should not come into contact with the front glass and must not deform the frame Be sure to avoid shadowing effects from the module clamps The module frame is not to be modified under any circumstances When choosing this type of clamp mounting method...
Page 11: ...2 9 1956 992 10 1979 1002 11 1987 992 12 2008 1002 13 2115 1052 Notes L is the length of PV module W is the wide of module and the black shaded part is the installation range mounting with clamps at shortside of module Load 2400Pa Using 4 clamps NO L W mm 1 1324 992 2 1640 826 3 1640 992 4 1650 992 5 1665 992 6 1665 1002 7 1684 1002 8 1775 1052 9 1956 992 10 1979 1002 ...
Page 12: ...ong side short side of module Load 2400Pa Using 4 clamps NO L W mm 1 1324 992 2 1640 826 3 1640 992 4 1650 992 5 1665 992 6 1665 1002 7 1684 1002 8 1775 1052 9 1956 992 10 1979 1002 11 1987 992 Notes L is the length of PV module W is the wide of module and the black shaded part is the installation range 5400Pa Load 8100Pa Using 6 clamps NO L W mm 1 1324 992 2 1640 826 3 1640 992 ...
Page 13: ...ation PV module installed with clamp fitting method 6 3 Mounting with Bolts The frame of each module has 14 x 9mm mounting holes ideally placed to optimize the load handling capability to secure the modules to supporting structure To maximize mounting longevity our Solar strongly recommends using corrosion proof stainless steel fixings Secure the module in each fixing location with an M8 bolt and ...
Page 14: ...lat Stainless Washer 4 Spring Stainless Washer 5 HEX Stainless Nut Mounting with Bolts NO L W mm Load 2400Pa Load 5400Pa Using 4 installation holes with S or P holes Using 4 installation holes with S holes 1 1324 992 2 1640 826 3 1640 992 4 1650 992 5 1665 992 6 1665 1002 7 1684 1002 8 1775 1052 ...
Page 15: ...25 7 3 Aluminum frame and brackets of modules must be grounded with four ground holes of each module which is marked on frames it is recommended that each series parallel of modules should be grounded once The specific location of the grounding holes can be seen as the figure below The ground wire and frame will be reliable grounding through the reserve grounding holes by the installation bolts M5...
Page 16: ...e electrical connection shall conform to local electrical laws and regulations Y type electrical connection mode is not allowed in module system electrical connection 7 7 Modules are equipped with bypass diodes rated voltage 45V rated current 20A improper installation may damage diodes cables or wiring box 7 8 Please wrap the connectors after taking out the modules without immediate installation s...
Page 17: ...ules have appearance defects whether the surface of the modules are damaged or abnormal whether the modules are occluded by objects whether the fixing between the modules and the frame is loose or not and contact qualified or experienced maintenance personnel to adjust or repair after finding the abnormalities 8 2 2 Clean modules once a year as much as possible depending on local conditions When d...
Page 18: ...ntenance of photovoltaic PV product are beyond the control of Lianyungang Shenzhou New Energy Co Ltd We do not accept responsibility and expressly disclaims liability for loss damage or expense arising out of or in any way connected with such installation operation use or maintenance No responsibility is assumed by Lianyungang Shenzhou New Energy Co Ltd for any infringement of patents or other rig...
