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CHAPTER 5

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A/ignment Procedures

PRELlMINARY

Alignment of the SP-605H

should be performed by qualified technicians only. Warranty may be void if

technical

repair is attempted

by anyone that is not trained and famiHar with portable communications

equipmenL.

Alignment

of the SP-605H

can easily be accomplished

with standard test equipment.

However, the

equipment should be within calibration standards to assure accurate alignment of the radio equipmenL.

PHASE-LOCKED

LOOP (PLL)

Connect an oscilloscope

to TP101 and adjust L 118 for maximum

signal (in receive mode) at this poinL.

Once this is accomplished,

turn the core of the coil dow n one turn to broaden the adjustmenl.

(This

adjustment should be accomplished

on the lowest frequency that the unit is programmed

to operate.)

With the unit on the lowest programmed

receive frequency, connect a DC voltmeter to TP1 03 (top of R120)

and adjust L 114 for 1.28 VDC. Connect a wattmeter to the antenna jack. Then key the transmitter on the
lowest frequencyand

increase this voltage until the transmit power appears.

Connect an oscilloscope

to TP104 and adjust L 119 for 1.0 to 1.6 volts peak-to-peak

in the transmit mode.

After this adjustment, recheck the DC voltage at TP1 03 to assure that the voltage is less than 3.0 VDC in
the transmit mode. If the reading is greater, perform the above procedure for L 114 again.

Canneel a frequency counter to TP105 and adjust the following variable capacitors to obtain the proper
frequency

(+ /-

200 Hz) according to the following calculation:

RX

==

(Fo - 21.4)

X

.5

TX

==

Fo

X

.5

Where Fo

==

selected frequency

For frequencies in the lower 5 MHz receive band, adjust VC1 07 to obtain the proper frequency.
For frequencies in the upper 5 MHz receive band, adjust VC108 to obtain the proper frequency.

For frequencies in the upper 3 MHz transmit band, adjust VC1 06 to obtain the proper frequency.

RECEIVER ALlGNMENT

Local Oscillator -

Connect an RF voltmeter to the source of receiver mixer TR222. Adjust L 10 1 and

L102 for maximum leveJ. If an RF voltmeter is not available, L101 and L102 can be adjusted for best

SINAD while feeding a high level, on-channel signal to the receiver.

Receiver Front-End Alignment -

Input an on-channel signal into the receiver and adjust L201-L204

for best SINAD. (This adjustment should be startoo on the center frequency of the programmed channels.

After setting L201-L204,

the outside channels should be checked for proper specifications.

if outside the

specified limits, readjust L201-L204

for proper readings.)

IF/Detector

Alignment -

These circuits ~re normally factory tuned and should not be retuned unless

absolutely necessary. If retuning is required, adjust L205 and L2Ö6 for best SINAD.

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Squelch Threshold

Adjustment

-Connect"asignal

generatar to the receiver and modulate the

selected frequency with a 1 kHz

tane,

set. for 3.3. kHz deviatian. Set the ouptut level of the generatar at

0.25,N.

Adjust the squelch control to maximum squelch pasition and adjust VR202 to open squelch. After

adjustment, remove the input signal to the receiver and rotate the squelch control to assure that the radio is
squelched within the first quarter turn of the control.

9

Summary of Contents for SP-602H

Page 1: ...1 7_ _ Service Manual August 1 84 11 MK C _i _ _ CJ SP j05H SP ft02H Synthe iz d VtiF fPortat e R p 2CL _ IIIIVEUTEC 0 cr n joe Con mur ications...

Page 2: ...s __ _ 1 Operation 2 Theory of Operation 3 Frequency Programming 5 Alignment Procedures 9 Parts List 1 O Options 11 Block Diagram 12 Receiver Board Layout 13 PLLITransmitter Board Layout 14 Schematic...

Page 3: ...Audio Frequency Response Pin 3 RECEIVER Sensitivity 12 dB SINAD Selectivity Modulation Acceptance with NBF Option Spurious Rejection Receiver Attack Time Frequency Stability Audio Frequency Response P...

Page 4: ...lts Both of these battery paeks are easily changed by the user For optimum performance these niekel cadmium paeks should be completely diseharged periodieally prior to recharges This allows the batter...

Page 5: ...the LO power position whenever possible This raduces the dutput power of the transmitter and saves battery drain during transmissions However if the LO setting does not provide sufficient range the s...

Page 6: ...threshold is established by control of an active filter within IC201 This threshold is determined by the position of squelch potentiometer VR301 When no carrier is present allow ing high frequency noi...

Page 7: ...stal frequency at the pre mix oscillator Mixer and Low Pass Filter The mixer circuit of TR113 mixes the VG frequency with the output of the pre mix asciIIatar TR115 The desired resultant which is the...

Page 8: ...160 165 31 00 36 35 165 170 32 25 37 60 170 175 33 50 38 85 153 158 29 25 34 6 Note SP 605H units are shipped from the factorywith RX1 X103 and RX2 X104 installed per order if specified Should ranging...

Page 9: ...99 N 3000 B3 2000 B3 2000 A3 1000 D2 800 D2 800 C2 400 C2 400 B2 200 B2 200 A2 100 A2 100 D1 80 D1 80 C1 40 C1 40 B1 20 B1 20 A1 10 A1 10 DO 8 DO 8 CO 4 CO 4 BO 2 BO 2 AO 1 AO 1 Locations B3 AO refer...

Page 10: ...L SWITCHING An additional diode location exists in each section of the matrix board These locations next to the AO position of each section are for the purpose of crystal switching into operationRX1 o...

Page 11: ...J o J o a o a a ff A lCH RX B 2CH R c n RX 0 4CH RX E 5Qi RX F OC H RX G 101 TX H 2CH Tx i l H TX J 4CH n K CH Tx L OC H T ro...

Page 12: ...200 Hz according to the following calculation RX Fo 21 4 X 5 TX Fo X 5 Where Fo selected frequency For frequencies in the lower 5 MHz receive band adjust VC1 07 to obtain the proper frequency For freq...

Page 13: ...output factory set for 1 watt Modulator Alignment Set the transmitter in the HI position and modulate the transmitter Adjust VR20l for 4 8 kHz of deviation Check the LO power setting to assure that th...

Page 14: ...O 1 1 O 18 123 0 O 1 O 1 O O 19 127 3 1 O O 1 1 O 20 131 8 1 O O 1 O O 21 136 5 O O O 1 1 O 22 141 3 O O O 1 O O 23 146 2 1 1 1 O 1 O 24 151 4 1 1 1 O O O 25 156 7 O 1 1 O 1 O 26 162 2 O 1 1 O O O 27...

Page 15: ...10L Schematic 1011 on co co co o TC w 0 IO lly YIJOI ct ol t l nu o T m c 715 w ca 1702 iO il w o o o Tl 7 O i IC701 MX335 ca LI CO i 7 O 3 5 811 C 7 04 0 47 50V o i co 4 J 70 i r Ar cl o Q s W J O i...

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