NeoDen IN12 User Manual Download Page 17

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example, the automatic trigger of 38°C (100°F) allows the thermometer to start

working as soon as the PCB is put on the conveyor chain and into the furnace, so

that the thermocouple will not be triggered by mistake when it is handled by the

human.

Once the initial temperature profile is generated, it can be compared with the

profile recommended by the solder paste manufacturer or the profile shown in

Figure 2.

First, it must be verified that the total time from the ambient temperature to the

peak temperature of the reflux is compatible with the desired stay time of the

heating curve. If it is too long, increase the conveyor speed proportionally; if it is

too short, decrease the conveyor speed proportionally.

In the next step, the shape of the temperature profile must be compared with the

desired one (Figure 2). If the shape is not compatible, then compare it with the

following figures (Figures 3-6). Choose the most compatible temperature profile

compared to the actual shape of the profile. Should consider the deviation from left

to right (process sequence). For example, if there is a difference between the

preheating and soldering zones, first adjust the difference in the preheating zone

correctly. Generally, it is best to adjust one parameter at a time and test in run

before making further adjustments.Because a change in a given zone will also

affect the results of subsequent zones. We also recommend that novices had better

make small adjustments. Once you gain experience on a particular oven, you will

have a better "feel" to make more big adjustments.

Figure 3:Preheat too much/little soldering profile

Summary of Contents for IN12

Page 1: ...Zhejiang NeoDen Technology Co Ltd User Manual V1 1 Reflow Oven NeoDen IN12 Power saving with built in smoke filtering system With smart temperature curve testing system Easy operation...

Page 2: ...7 7 4 3 Status of Indicators 8 8 4 4 Operation instructions 8 11 5 Temperature wave setting principle 12 18 5 1 The reflow soldering theory and the temperature wave 12 12 5 2 The set of the temperatu...

Page 3: ...wer consumption 4 Hot air convection excellent soldering performance 5 High performance aluminum alloy heating plate instead of heating pipe both energy saving and high efficient and transverse temper...

Page 4: ...environment on the internal temperature chambers 19 The optimized soldering fume filter systems tested by the dedicated airflow simulation software can filter harmful gases as well as ensuring IN12 c...

Page 5: ...00 Temperature Accuracy 1 PCB Temperature Deviation 2 Max Soldering Width PCB Width 350mm Length Process Chamber 1354mm Heat up Time 30 min Max Soldering Height mm 35mm includes PCB thickness Operatio...

Page 6: ...5 3 Main Parts 3 1 Reflow Oven Main Body 3 2 Operating Panel...

Page 7: ...6 3 3 Cover and Heating Zone 3 31 Heating Zone...

Page 8: ...be connected to one ground wire properly 4 2 Installation Attentions Put down the bearing foot cup level it and then connect it to the power supply voltage requirement 220V The electricity wire need...

Page 9: ...speed setting Click the speed parameter a blank parameter dialog will pop out type into the temperature you need set Generally suggestion 250 300mm min Remarks temperature will also be influenced onc...

Page 10: ...the file name in the file list box will be updated to the text box of the file name Click the text box of the file name to pop up the input keyboard After filling in the required name click OK and the...

Page 11: ...aring with the temperature curve provided by the solder paste manufacturer Step 1 select the type of solder paste to solder the product If the model is not found in the list please go to search in the...

Page 12: ...e generation of temperature curve and click clear to clear the temperature curve record The red green yellow and blue sub table represents the real time temperature of sensor on four interfaces corres...

Page 13: ...oldering area the temperature rises rapidly to make the solder paste melt The liquid soldering tin enters the cooling area to solidify the solder joint and complete the reflow soldering The temperatur...

Page 14: ...optimize the graphics The following equipment and Auxiliary tools are required before starting the wave procedure High precision temperature profiler with IN12 thermocouple with IN12 tools for attachi...

Page 15: ...nnel The active area sometimes called dry or wet area generally accounts for 33 50 of the heating channel and has two functions The first is to sense the temperature of PCB at a relatively stable temp...

Page 16: ...eet per minute 18 inches per minute Next it is necessary to determine the temperature setting of each zone It is important to understand that the actual interval temperature is not necessarily the dis...

Page 17: ...tionally In the next step the shape of the temperature profile must be compared with the desired one Figure 2 If the shape is not compatible then compare it with the following figures Figures 3 6 Choo...

Page 18: ...17 Figure 4 Set too high low temperature of active zone Figure 5 Soldering too much little...

Page 19: ...if no soldering occurs then do the adjustment of the previous step otherwise proceed to the next step to fine tune the temperature profile The temperature profile can be adjusted appropriately accordi...

Page 20: ...side soldering includes double side soldering tin and single side soldering tin and another side drying glue as for single side soldering tin and another side drying glue it is easier First finish on...

Page 21: ...r Customers should explain their soldering requirements to the supplier when choosing solder paste 2 The tin powder in the solder paste is oxidized 3 The flux in the solder paste has an additive that...

Page 22: ...ly be opened after the bottom caster is lay down The power board and control board should not be touched when the power is on The change of chain speed will affect the plate surface temperature so aft...

Page 23: ...r cover to the right push out the filter installation chamber and the filter assembly to the right together replace the prepared filter assembly and install it in the reverse order of disassembly Repl...

Page 24: ...23 Regularly add high temperature lubricating oil to transfer chain bearings...

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