background image

 

NS-40 Manual 

Page 14 

Revision 1.13  January 2012   

Sales and Service 
 

North America 

 

Sales Offices and Warehouses 

Subsidiaries 

International 

 

 

Atlanta 

1520 Pine Log Road 
Suite 6 
Conyers, GA  30012 
800.635.9353 
 

Boston 

114 Union Street 
Holden, MA  01520-2549 
800.635.9353 
 

*Chicago 

9008 S. Thomas Ave. 
Bridgeview, IL  60455 
708.430..3770 
800.635.9353 
Fax:  708.430.3975 

 
*Dallas 

2211 Century Center Blvd. 
Suite 105 
Irving, TX  75062 
972.721.9055 
800.635.9353 
Fax:  972.438.7883 

 
Denver 

4259 S. Richfield St. 
Aurora, CO  80013 
800.635.9353 

 
**Elyria 

7900 West Ridge Road 
P.O. Box 4019 
Elyria, OH  44036-2019 
440.329.0400 
Fax:  440.329.0521 

 
Houston 

1617 Fountainview Dr. 
#51 
Houston, TX  77057 
800.635.9353 

 
Indianapolis 

17767 Sun Park Dr. 
Westfield, IN  46074 
800.635.9353 

 
 
 
 

Printed in USA  IDD 6-01 
*Warehouse 
** Manufacturing Facility 

 

Kansas City 

8600 W. 95

th

 St. 

Suite 104 
Overland Park, KS  66212 
800.635.9353 

 
*Los Angeles 

20621B East Valley Blvd. 
Walnut, CA  91789-2731 
909.468.2105 
800.635.9353 
Fax:  909.468.2112

 

 
Mexico 

398 Huitzilihuitl 
Col. Sta. Isabel Tola 
Mexico, D.F. 07010 
525.577.2441 
800.635.9353 
Fax:  525.577.2613

 

 
Milwaukee 

Unit LL #1 
11400 W. Bluemound Rd. 
Wauwatosa, WI  53226-4049 
800.635.9353 

 
Nashville 

2114 Rogers Lane 
Lebanon, TN  37087-7382 
800.635.9353 

 
*Philadelphia 

260 Boot Road 
Downingtown, PA  19335 
610.873.0012 
800.635.9353 
Fax:  610.873.2550

 

 
Pittsburgh 

5213 Broadlea Dr. 
Pittsburgh, PA  15236-2606 
800.635.9353

 

 
Richmond 

2907 Semmes Ave. 
Richmond, VA  23225 
800.635.9353 

*San Francisco 

23765 Foley St. 
Hayward, CA  94545 
510.293.0660 
800.635.9353 
Fax:  510.293.0677 

 
Seattle – Export 

406 – 26th Ave. Place 
Milton, WA  98354 
253.874.3524 
Fax:  253.874.5748 

 
Tampa – Export 

P.O. Box 3990 
Seminole, FL  33775 
727.596.9600 
Fax:  727.593.3494

 

 
Tampa – US 

9401 Ayleshire Pl. 
Riverview, FL  33569 
800.635.9353 

 
*Toronto 

6199A Danville Rd. 
Mississauga, Ontario 
Canada L5T 2H7 
905.795.8277 
800.635.9353 
905.795.8275 

 
Tulsa 

6104 East 32nd St. 
Suite 100 
Tulsa, OK  74135 
800.635.9353 

 
Warren 

52 Casale Dr., S. 
Warren, NJ  07059 
800.635.9353 

 
Winston-Salem 
P.O. Box 5339 

Winston-Salem, NC  27113 
800.635.9353

 

 

England 

Nelson U.K. Ltd. 
47-49 Edison Rd. 
Rabans Lane Ind’l Estate 
Aylesbury HP19 8TE, UK 
Ph:  44.1296.433500 
Fax:  44.1296.487930 

 
France 

Nelson Frances S.A.S. 
Z. 1 du Chemin Vert 
8 rue de l’Angoumois 
F-95100 Argenteuil, France 
Ph:  33.1.3411.9400 
Fax:  33.1.3411.2033

 

 
Germany 

Nelson Germany 
Mailing Address 
Postfach 40 20 
58272 Gevelsberg 
Germany 
Shipping Address 
Flurstrasse 7-19 
58285 Gevelsberg 
Germany 
Ph:  49.2332.661.0 
Fax:  49.2332.661.165 

 
Italy 

Nelson Italy 
Via Miraflores, 20 
Nichelino, (TO) I-10042 
Italy 
Ph:  39.011.6059238 
Fax:  39.011.6059230 

Middle East & 
Asia/Pacific 

7900 West Ridge Rd. 
P.O. Box 4019 
Elyria, OH  44036-2019 
Ph:  440.329.0400 
Fax:  440.329.0597 
www.NelsonStudWelding.com 
E-mail 
[email protected] 

 
Central & South America 

P.O. Box 3990 
Seminole, FL  33775 
USA 
Ph:  727.596.9600 
Fax:  727.593.3494 

 

For Distributors in specific  
Areas call:  440.329.0400

 

 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
General Offices 

7900 West Ridge Road 
P.O. Box 4019 
Elyria, OH  44036-2019 
Ph:  440.329.0400 
Fax:  440.329.0521 
www.NelsonStudWelding.com 
E-mail: 
[email protected] 

 
 
 
 
 
 
 

 

 

 

 

Summary of Contents for NS-40

Page 1: ...NS 40 Standard Duty Floating Lift Welding Guns Instruction and Maintenance Manual 729 110 036 Revision 1 14 August 2013...

Page 2: ...le opportunity to inspect and repair said equipment at buyer s facility or such other location as is mutually agreeable Notice to Nelson of claimed defects must be given within 30 days of such defect...

Page 3: ...amLok Dinse Optional features available for field installation Part No Description 512 241 000 Tranquil Arc Plunge Dampener Kit Steel 512 241 100 Tranquil Arc Plunge Dampener Kit Aluminum TABLE OF CON...

Page 4: ...Foot and secure with set screws provided See Figure 1 3 Insert stud in Chuck and Ferrule in Ferrule Grip 4 Loosen the leg screws holding the foot and adjust the foot so that stud is centered in the f...

Page 5: ...NS 40 Manual Page 2 729 110 036 Revision 1 14 August 2013 comes in contact with plunge dampener clamp or the legs...

Page 6: ...4 and 5 16 inch diameter studs use the insert grip included with adaptor See Figure 2 Remove insert grip when welding 3 8 7 16 and inch diameter studs 4 Insert stud in Chuck and ferrule in Gas Adaptor...

Page 7: ...cking lift the amount of movement or lift of the gun mechanism during the welding cycle without the gun being grounded Compressing the gun is recommended since triggering in the open air will give mor...

Page 8: ...re 4 ______________________________________________________________________________________ Aluminum Visual Inspection Visual inspection of aluminum stud welds is not conclusive since the appearance o...

Page 9: ...NS 40 Manual Page 5 729 110 036 Revision 1 14 August 2013...

Page 10: ...the lifting rod and the movable core assembly lifts or pulls back the entire assembly including the stud see Figure 7 6 When the stud is lifted from the work an arc is initiated 7 The assembly remain...

Page 11: ...fter cleaning gun See Reassembly of Gun Reassembly of Gun 1 Assemble lifting ring 7 with moveable core assembly 8 and lifting ring and core springs 18 and 19 Install in gun body 2 Install lifting mech...

Page 12: ...NS 40 Manual Page 8 729 110 036 Revision 1 14 August 2013 MAINTENANCE INSTRUCTIONS Figure 8...

Page 13: ...Asm R S 3 Wire 721 194 005 1 16b 16b Control Cable Asm Hubbell 721 215 002 1 17 17 17 17 Main Spring 526 001 156 1 18 18 18 18 Core Spring 526 001 157 1 19 19 19 19 Lifting Ring Spring 526 001 158 1...

Page 14: ...Washer No longer used 0 46 46 46 46 8 LockWasher 524 002 006 1 47 47 47 47 Vibratite med removable 103 477 008 1 Leg 504 000 050 2 Foot 502 001 137 1 Leg Washer 751 650 008 2 M5 x 35 Flat Soc Hd Scre...

Page 15: ...able lead to red coil lead 9 Install switch and control cable assembly in gun body 10 Replace grommet clamp and handle cover Installing New Control Cables Welding Gun 751 585 100 1 Remove handle cover...

Page 16: ...aft collar Fasten to gun with two 2 socket head cap screws Figure 9 INSTALLATION INSTRUCTIONS Dimensions Specifications Standard Welding Gun Semi automatic pistol shaped Welds studs of any desired len...

Page 17: ...Other stud welding operations in confined environments should be evaluated for noise level and hearing protection need Consult OSHA standard 29 CFR Part 1910 Subpart Q Welding Cutting and Brazing for...

Page 18: ...0 635 9353 San Francisco 23765 Foley St Hayward CA 94545 510 293 0660 800 635 9353 Fax 510 293 0677 Seattle Export 406 26th Ave Place Milton WA 98354 253 874 3524 Fax 253 874 5748 Tampa Export P O Box...

Reviews: