background image

16

F. To Replace Meter

1. Follow steps 

A1 - A3.

2. Unplug meter cable from front of circuit board.

3. Unscrew meter assembly nut from valve body.

4. Remove meter from valve body and clean or replace as necessary.

5. Reinstall meter, nut and cable.

Troubleshooting Guide  

AIO Plus Connected Series

1.  Fails to Regenerate  

Automatically

Power supply plugged into intermittent or 

dead power source

Connect to constant power source

Improper control valve programming

Reset program settings

Defective power supply

Replace power supply

Defective Drive motor

Replace motor

2.  Regeneration at  

Wrong Time

Time of day improperly set, due to power 

failure

Reset time of day programming and install 

9-volt battery

Regeneration time set improperly

Reset regeneration time programming

3. Poor Water Quality

Check items listed in #1 and #2
Bypass valve open

Close bypass valve

Channeling

Check for too slow or high service flow
Check for media fouling

Lack of aeration in water

Program valve to draw air more frequently
Increase number of minutes in air draw 

cycle
Clean injection assembly and screen

4. Loss of Water Pressure

Scaling / fouling of inlet pipe

Clean or replace pipeline
Pre-treat to prevent

Fouled media

Clean media
Pre-treat to prevent

Improper backwash setting

Backwash more frequently

5. Continuous Flow To Drain

Foreign material in control

Call dealer
Clean valve and replace pistons and seals

Internal control leak

Same as above

Valve jammed in backwash or rapid rinse 

position

Same as above

Motor stopped or jammed

Check for jammed piston
Replace piston and seals
Replace motor if motor is unresponsive

6. Media in Service Line

Plumbed in backward

Re-plumb the system properly

Internal leak in unit

Call dealer

7. Media Flows to Drain

Media did not soak long enough

Re-soak the media for a longer length

Incorrect or missing drain flow control

Check for proper flow control
Call dealer, if problems persist

 

Symptom 

Problem Cause 

Correction

Summary of Contents for AIO Plus Connected Series

Page 1: ...Installation Operation Manual...

Page 2: ...th Page 6 8 Programming the Control Valve Page 9 11 Powerhead Assembly Page 12 Valve Body Assembly Page 13 Valve Body Assembly Parts List Page 14 Bypass Assembly Page 14 Service Instructions Page 15 1...

Page 3: ...silicone grease be used as a lubricant for all control valves Dow Corning 7 Release Com pound is used in the manufacture of the control valves Part DOW 7 Sealants Pipe dope and liquid thread sealers m...

Page 4: ...pper galvanized PVC plastic NOTE If household plumbing is galvanized and you intend to make the installation with copper or vice versa obtain dielectric unions to prevent dissimilar metal corrosion CA...

Page 5: ...e I Replace control valve on mineral tank 3 Turn OFF main water supply and OPEN nearest faucet to relieve pressure 4 Cut main line and install appropriate elbows and extensions CAUTION Raised arrows l...

Page 6: ...flow down through mineral tank and out the drain line Let it continue to run for the entire rapid rinse step There may be colored water or media fines during this initial flow 4 Once the rapid rinse e...

Page 7: ...ed to be cleaned of the precipitated iron that has been collected in them or iron bleed through may be a problem We suggest all tanks be drained and flushed thoroughly Annual Maintenance Annual replac...

Page 8: ...connect to it the app will ask you to enter the password After entering it the first time you should not need to enter it again unless it changes 3 BTLE Valve devices can be updated by the app When t...

Page 9: ...neration Time Example Midnight just type 12 then press OK Advanced Settings NOTE Consult your dealer before making any changes We do not recommend changing Advanced Settings unless you have a good und...

Page 10: ...void the user s authority to operate the equipment NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limit...

Page 11: ...at the set Backwash Time A 0 setting will cancel this feature The Max Value for this item is 29 Example Backwash every 7 days A 07 Factory Setting Cancel setting A 00 To Adjust this Value Press the Se...

Page 12: ...is turned off to conserve battery power during this time To confirm that the battery is working press either button and the display will turn on for five 5 seconds If power failure occurs while syste...

Page 13: ...3 To Fast Cycle through regeneration First complete above 2 steps Press and hold the Set Change button for 3 seconds to advance to the next cycle step NOTE Fast Cycle is not necessary unless desired...

Page 14: ...2 Encoder 20001X124 1 3 Front Plate 20001X004 1 4 Encoder Wheel 20001X007 1 5 Main Gear 21001X120 1 6 Power Supply CS TRANS 1 7 Back Plate 20001X005 1 8 Lower Front Base for Cover 20111X002 1 9 Motor...

Page 15: ...13 AIO Plus Connected Series Valve Body Assembly VALVE PARTS LIST ON FOLLOWING PAGE 29 28 27 26 26 25 22 23 24 22 22 21B 21A 20 19 18 17 17 16 15 14 13 12 11 10 9 8 6 5 4 3 2 1...

Page 16: ...001 2 18 Injector Screen 20001X222 1 19 Tank O Ring 20561X205 1 20 Distributor Tube O Ring 20561X204 1 21a Flow Meter CS METER 1 21b Flow Meter Plug 20017X201 1 22 3 8 Push Lock 90 Elbow GA Q0620626BV...

Page 17: ...onnect the meter signal wire from the circuit board 3 Remove lower back base screws and detach lower back base 4 Remove screw and washer at piston drive yoke Remove powerhead mounting screws The entir...

Page 18: ...or too slow or high service flow Check for media fouling Lack of aeration in water Program valve to draw air more frequently Increase number of minutes in air draw cycle Clean injection assembly and s...

Page 19: ...ear the error code Manually cycle the powerhead through the regeneration cycle steps to verify that the motor can cycle properly while the powerhead is disconnected from the valve body If the error 3...

Page 20: ...ers installed for residential use Water conditioners installed for commercial or industrial applications are guaranteed for one 1 year from the date of installation 2 Installation must be made in acco...

Reviews: