This task may be easier with the door removed from the
appliance and laid horizontally on a work-bench.
To remove the door:
i)
With the allen key supplied, remove the top air control
handle from the air slide.
ii)
Open the door 90°.
iii)
With one hand on top of the door and the other
supporting it underneath, raise it on the hinge pin until
the top door hinge clears the top of the hinge pin.
iv)
Lower the door until the lower door hinge clears the
bottom of the pin.
To replace the door glass:
i)
The door glass is held in position by the rectangular
glass retainer fixed by four M6 screws, two at the top
and two at the bottom.
ii)
With 4mm allen key supplied, remove the four screws
and the glass retainer.
iii)
Take out the glass and any old door seal rope.
iv)
The new glass will have been supplied with a length of
grey door seal with adhesive strip on one side. Remove
the wax paper backing from the adhesive and stick the
door seal along the 5mm thick edge of the glass. With
the forefinger and thumb fold the door seal over each
side of the glass. Do this around the external edge of
the glass plate.
v)
Refit the new glass with door seal into position in the
door. Place the glass retainer over the top and fasten
with the four M6 screws.
vi)
Take extra care not to over-tighten the screws,
otherwise the glass will crack when the heater gets
hot and the door expands.
This task may be easier with the door removed from the
heater and laid horizontally on a work-bench (refer to
Section 4. on how to remove the door).
i)
Remove any old seal from the door.
ii)
Clean out the groove in the door that the seal was
bedded in using a flat-end screw driver or equivalent.
iii)
Run a thin bead of clear roof and gutter silicone along
the groove.
iv)
Starting with the end that has the sliver tape around it,
press the new door seal rope into the groove on the
door.
v)
When get to the end there will be a small amount of
excess rope. Trim this to the right length, remove the
backing from the adhesive silver tape supplied with
the rope and wrap the tape around the end that has
been trimmed. Fit the end of the rope into the groove.
vi)
Refit the door if it has been removed and close.
If the door does not close firmly, then the door latch can be
adjusted.
With the 4mm allen key supplied, slightly loosen the two
screws fastening the latch to the side of the firebox body.
Gently tap the latch only a millimetre to start with.
Retighten the screws and test for any improvement. If no
improvement, repeat process until door can be closed
firmly.
Firebricks:
4 x full bricks – 285(h) x 175(w) x 25(d)mm
2 x half bricks – 285(h) x 85(w) x 25(d)mm
Brick Retainer:
395mm x 290mm
Upper Baffle
Plate:
300(w) x 200(d) in 6mm steel
Lower Baffle
Plate:
360(w) x 260(d) in 6mm steel
Glass seal:
1550mm x 8mm x 4mm flat adhesive back
Glass:
431mm x 325mm x 5mm
Door rope:
1500mm x 13mm round braided ceramic rope
5. FITTING A NEW DOOR SEAL
4. FITTING A NEW DOOR GLASS
6. ADJUSTING DOOR LATCH
8. REPLACEMENT SPARE PARTS LIST
