This task may be easier with the door removed from the
appliance and laid horizontally on a work-bench.
To replace the door glass:
i)
Two stainless steel strips hold the glass in place.
Remove the four M4 size Phillips head screws from the
stainless steel strips.
ii)
Take out the glass, and check if the grey rope beneath
needs replacing. If so replace this rope as well.
iii)
Position the new glass on top of the grey rope and re-
fit the stainless steel strips and M4 screws.
iv)
Take extra care not to over-tighten the screws,
otherwise the glass will crack when the heater gets
hot and the door expands.
v)
On occasion, the M4 screws will have deteriorated
from the constant heat in the firebox resulting in them
snapping off when trying to loosen them. In this case,
a new hole can be drilled in the door and tapped using
a 3.4mm drill bit, and M4 tap.
This task may be easier with the door removed from the
appliance and laid horizontally on a work-bench.
i)
Remove any old seal from the door.
ii)
Clean out the groove in the door that the seal was
bedded in using a flat-end screw driver or equivalent.
iii)
Run a thin bead of clear roof and gutter silicone along
the groove.
iv)
Starting at one end, press the new door seal rope into
the groove on the door.
v)
Refit the door if it has been removed and close.
If the door does not close firmly, then the door latch can be
adjusted.
In the front lower right-hand corner of the door opening,
inside the firebox, is a welded tab which the door latch
secures against when the door is closed. Using a large flat-
end screw driver, place it under the base of the tab and
gently lever it out.
Close the door with the door handle to test for any
improvement. If no improvement, repeat process until door
can be closed firmly.
The ash plate acts to protect the front of the firebox below
the door opening from the hot coal bed and fire.
Over time, this may burn through in which case it should be
replaced to ensure the longevity of the firebox.
Clear ash away from the base of the ash plate. Remove the
old ash plate and replace with a new one. When positioning
the new ash plate, ensure that the front top edge is flush
against the inside edge of the firebox beneath the door
opening.
Firebricks:
9 x full bricks – 234(h) x 118(w) x 40(d)mm
2 x half bricks – 234(h) x 59(w) x 40(d)mm
Brick Retainer:
625mm x 325mm
Upper Baffle
Plate:
400(w) x 160(d) in 5mm steel
Lower Baffle
Plate:
490(w) x 245(d) in 6mm steel
Ash Plate:
500(w) x 60(h) x 50(d)mm in 5mm steel
Glass seal:
1360mm 8mm x 3mm
Glass:
476mm x 200mm x 5mm
Door rope:
1610mm x 13mm round braided ceramic rope
5. FITTING A NEW DOOR SEAL
4. FITTING A NEW DOOR GLASS
6. ADJUSTING DOOR LATCH
8. REPLACEMENT SPARE PARTS LIST
7. REPLACEMENT OF ASH PLATE
Front top edge
