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Installation and 

Maintenance manual

LED Module

[Models for indoor use]

LED-FC009i

LED-FC012i

LED-FC015i

MODELS:  LED-FC009i, LED-FC012i, LED-FC015i

Summary of Contents for LED-FC009i

Page 1: ...Installation and Maintenance manual LED Module Models for indoor use LED FC009i LED FC012i LED FC015i MODELS LED FC009i LED FC012i LED FC015i ...

Page 2: ...n location 9 2 Handle 10 3 Installation with brackets 11 4 Installation with a wall mount frame 14 5 Wiring 30 6 Installing the pixel card 35 Screen Configuration English 37 Image Setting English 46 Cleaning English 48 Maintenance English 49 Troubleshooting English 54 1 Display problems 54 2 State monitoring using the software 55 Specifications English 60 Diagram English 61 ...

Page 3: ...ughly before reading this manual WARNING Failing to heed this symbol and handling the product incorrectly could result in accidents leading to major injury or death CAUTION Failing to heed this symbol and handling the product incorrectly could result in personal injury or damage to surrounding property Examples of symbols Indicates a warning or caution This symbol indicates you should be careful o...

Page 4: ...al heat or a strange sound or odor is generated turn the power off and immediately ask a technician or your retailer for repair Install the product so that the vents are not obstructed Make sure there are enough people available to ensure safety at least two people when installing or moving the product Otherwise it may lead to an injury Be sure to ground the product If the product is not grounded ...

Page 5: ...e used indoors Do not use it outdoors Otherwise it may cause a malfunction Do not use or store the product in the following places Near heaters Places with lots of humidity or dust or places subject to oily smoke Places where water or oil may splash Places with lots of corrosive gases such as near hot springs Places where the product may freeze Do not place the product on its side face down or ups...

Page 6: ...e lamps will evaporate and expand This will cause the encapsulating resin to expand which may lead to separation of the boundary surface inside the LED lamps This separation can cause the LED lamps not to light up properly Lamp break in Configure the brightness settings as shown below with a video displayed on the LED module After a break in period of approximately 3 hours the LED module can be us...

Page 7: ...pplied parts are as follows In case one of these parts is missing or damaged contact the retailer CAUTION Depending on the system you ordered there is a cabinet without the upper connector Cabinet Pixel card 8 cards per cabinet ...

Page 8: ...r cord To connect the LED module to the power distributor LAN cable To connect two LED modules together 120 mm for vertical connection 1000 mm for horizontal connection Cabinet alignment bracket Connection screw for LED modules USB drive Contains the data the user s manual this document and the control software for the product you have purchased ...

Page 9: ...nput into 5 AC power is output from 6 When AC power is input into 6 AC power is output from 5 Do not input AC power into both 5 and 6 7 Status lamp red Flashes when a signal is being input 8 Status lamp blue Not functioning with this device 9 Status lamp green Lights up when power is being input 0 Test button Used to display the test patterns The displayed pattern changes each time the test button...

Page 10: ...connectors on the top side There are no guide pins Power unit Receiving card Power hub board When assembling a 6 x 6 frame set using FC009i It is necessary to connect a LAN cable in the middle of the installation work That is the reason why a model Type A with a hole for LAN cable connection on the rear has been made available Data Power unit Receiving card Power hub board Hole for LAN cable conne...

Page 11: ...When installing the product in a narrow place in a wall etc leave enough gaps around the LED screens to prevent an increase in the temperature Make sure to use the product lower than the normal operating temperature Pay particular attention to the installation environment heat from the external environment direct sunlight heat generated by the number of displays in order to facilitate cooling of t...

Page 12: ...ore 60 mm or more 2 Handle Use the handles when carrying and installing the cabinet Put the handles in their original positions after the installation work has been completed When carrying or installing the cabinet pull out the handles on both sides Put the handles back after the work has been completed ...

Page 13: ...the figure below Use screws with a length adapted to the cabinet thickness 30 mm Use also brackets with a sufficient thickness to hold the screws 88 mm 48 mm 30 mm 4 M6 Installation example Frame Frame Bracket Bracket Cabinet 564 mm 564 mm 608 mm 608 mm 608 mm 342 mm 342 mm 342 mm 342 mm 342 mm Adjust the horizontality of the lowest row Install the LED cabinets starting from the bottom row First s...

Page 14: ...gether using connection screws for LED modules Do not tighten the screws completely After you have installed two rows of cabinets align the surfaces of the cabinets using the Adjustment plate Secure the LED cabinets to the brackets with screws ...

Page 15: ...faces are aligned completely tighten the screws securing the cabinets together and the screws securing the cabinets to the brackets Remove the Adjustment plate after the screws have been tightened Follow the same procedure to install the next row of cabinets and align their surfaces ...

Page 16: ...56 Cabinet Type B only top row 608 x 342 x 39 mm 4 5 6 8 Cabinet hanger pin Head diameter 15 mm thickness 5 mm M8 external dental pattern axis length 17 mm stainless steel color 24 48 60 96 Power bar cover plate 1 1 1 2 Power bar screw M8 20 Hexagon socket head screw 12 16 20 24 Power bar 1 1 1 2 Bottom frame connecting part 1 Screw for Bottom frame connecting 2 Screw for corner frame bottom M6 12...

Page 17: ... 1 1 1 2 Screw for overframe M8 16 Hexagon socket head screw 10 12 12 14 Screw for cabinet to Power bar M8 16 Hexagon socket head screw 8 10 12 16 Adjustment plate 10 12 14 18 Screw for connecting cabinets M8 25 48 80 120 224 LAN cable between LED controller and module 120 mm 12 20 30 56 Alignment bar 1 1 1 1 Four different wall mount frames can be used depending on the system size Ask your retail...

Page 18: ...nd the Anchor points number and positions table on the next page Before making the holes check the verticality of the marks using a spirit level 1026 mm 608 mm 608 mm Anchor points positions 4 x 4 frame set 684 mm 684 mm 608 mm 608 mm 608 mm Anchor points positions 5 x 5 frame set 608 mm 608 mm 608 mm 608 mm 1026 mm 684 mm Anchor points positions 6 x 6 frame set ...

Page 19: ...8 mm Distance center 1216 mm Others 608 equally Vertical distance 1026 mm 684 mm equally Distance top row middle row 1026 mm Distance middle row bottom row 684 mm Distance Bottom row 342 mm others 684 mm equally Anchor size Ø10 mm Ø10 mm Ø10 mm Ø10 mm 4 2 Make the holes at the anchor positions Make holes at the anchor positions using a suitable tool Use screw anchors anchor plugs as required Remov...

Page 20: ...all the mounting bars on the anchor points on the wall 2 Check the distance between the mounting bars using the alignment bars 608 mm 608 mm Alignment bar Alignment bar 4 x 4 frame set Alignment bar Alignment bar 608 mm 608 mm 608 mm 5 x 5 frame set ...

Page 21: ...English 19 608 mm 608 mm 608 mm 608 mm Alignment bar Alignment bar 6 x 6 frame set 1216 mm 608 mm 608 mm 608 mm 608 mm Alignment bar Alignment bar 8 x 8 frame set ...

Page 22: ...s if required M10 screws Wall mounted Mounting bar installation 4 x 4 frame set 4 4 Install the power bar Remove the power bar cover and install the power bar using Power bar screw M8 screws How to remove the power bar cover Sliding the power bar cover for removing Power bar cover can slide left or right ...

Page 23: ...English 21 Power bar Power bar screw M8 When using the 8 x 8 frame set use the power bar connecting part to install the power bar ...

Page 24: ...ical alignment screw on the top corner of the cabinet so that it protrudes about 5 mm Insert the hanger pins into the four corners of the cabinets up to where there is a difference in their diameter Vertical alignment screw Hanger pin Vertical alignment screw LED cabinet M8 8 mm Hanger pin ...

Page 25: ...6 Install the cabinets Hook the hanger pins which have been inserted into the cabinets into the holes on the mounting bars starting from the lowest row Fix temporarily the cabinets of the first row to the power bar ...

Page 26: ...position After you have installed two rows of cabinets align the surfaces of the cabinets using the Adjustment plates When the cabinets surfaces are aligned securely tighten the cabinets of the first row to the power bar the cabinets of the first row together as well as the cabinets of the first row with the cabinets of the second row Remove the Adjustment plates after the screws have been tighten...

Page 27: ...minal in Power bar C Power supply socket in Power bar D Data cable WARNING Pay attention to the wire colors of the power cord when connecting the cord If the cables are not connected correctly it may lead to a fire or an electrical shock Blue N Brown L Yellow green Ground CAUTION When attaching two cables with one screw place the ring terminals of the cables back to back OK NG ...

Page 28: ...English 26 Install the power bar cover ...

Page 29: ...of the screw for connecting cabinets and fix them with screw for overframe M8 screws Install the corner parts to the corner frame top and install it on the top of the cabinets Slot nut installation locations 8 x 8 frame set 5 x 5 frame set 4 x 4 frame set 6 x 6 frame set ...

Page 30: ...9 5 1459 5 1368 1489 5 800 698 5 608 608 Through hole for the LAN cable 608 608 608 374 274 82 2472 2432 5 x 5 frame set B A A A A B A A A A B A A A A B A A A A B A A A A 1801 5 1801 5 1710 1831 5 800 698 5 171 800 608 608 608 3040 3080 374 608 608 608 608 274 82 Through hole for the LAN cable ...

Page 31: ...8 3648 3688 608 608 608 608 608 274 374 82 Through hole for the LAN cable 8 x 8 frame set B A A A A A A A B A A A A A A A B A A A A A A A B A A A A A A A B A A A A A A A B A A A A A A A B A A A A A A A B A A A A A A A 2837 5 2736 2857 5 800 698 5 800 171 608 608 608 608 1216 4864 4904 608 608 608 608 608 608 608 274 374 82 Through hole for the LAN cable ...

Page 32: ...er for more details 2 Maximum number of power connections CAUTION Exceeding the maximum capacity may generate smoke or cause a fire Check the voltage used and do not exceed the connection limits shown below Product name 100 120 V AC 200 240 V AC LED FC009i 20 modules 40 modules LED FC012i 20 modules 40 modules LED FC015i 20 modules 40 modules 3 Connection when using a wall mount frame 4 x 4 frame ...

Page 33: ... RV RV RV RV RV RV RV 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 HDMI Splitter 4 5 6 7 8 9 3 1 2 1 1 1 6 1 5 1 4 1 17 18 PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU 200 240V Max 20A PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU...

Page 34: ...U PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU PSU 100 120V Max 20A or 200 240V Max 20A 100 120V Max 20A or 200 240V Max 20A 100 120V Max 20A or 200 240V Max...

Page 35: ...tom Connect the power cords between the LED modules CAUTION Make sure the connector is fully and firmly inserted 5 LAN cable connection Connect the LAN cables for the signal between the LED modules Use the through holes to pass the cables between the modules Four through holes for the LAN cables LAN connectors ...

Page 36: ...oard Insert the LAN cable into the through hole and connect it to the LAN connector on the left LAN cable from the LED controller Connect the cable to the LAN connector on the left Do not use the LAN connector on the right Connection example 2 Connecting from bottom to top using multiple ports ...

Page 37: ...electricity when installing the pixel card Do not touch the LED display areas and the back of the pixel card Check that the power supply to the LED modules is cut before starting the work 1 Open the grips of maintenance tool and push the maintenance tool against the pixel card Close the grips of maintenance tool 2 Install the pixel card to the cabinet paying attention that the arrows on the back o...

Page 38: ...nstalling the pixel cards The arrows at the back of the pixel cards indicate the upper side Install the pixel card into the cabinet with the four guide holes of the pixel card aligned with the four guide pins of the cabinet four pins for each pixel card The pixel card is secured by the 8 magnets on each cabinet Insert into the guide holes 4 guide holes 8 magnet interfaces 8 magnets 4 guide pins ...

Page 39: ...tion to the wire colors of the power cord when connecting the cord If the cables are not connected correctly it may lead to a fire or an electrical shock Blue N Brown L Yellow green Ground CAUTION When using LAN cables of 60 m to 100 m in length the product may not operate correctly depending on the quality of the cables In such a case it is recommended to use optical fiber cables Ask a technician...

Page 40: ...e administrator privileges To change the password go to User U Change Password U with the administrator privileges CAUTION Do not forget the new password after it has been changed Click Screen Configuration a a Check the port in Select Communication Port and then click the Next button b b In the Screen Configuration screen that is displayed select the Screen Connection tab c c CAUTION Do not chang...

Page 41: ... below under Receiving Card Size g Product name LED FC009i LED FC012i LED FC015i Pixel pitch 0 9 mm 1 2 mm 1 5 mm Number of displayed pixels resolution module Width 640 Height 360 Width 480 Height 270 Width 384 Height 216 Columns Rows Enter the number of installed screens under Columns Rows h the number of vertically installed screens in Columns and the number of horizontally installed screens in ...

Page 42: ...wing example where 16 LED E012i modules pixel pitch of 1 25 mm are installed in a 4 columns x 4 rows configuration CONTROL INPUT OUTPUT 1 With a pixel pitch of 1 25 mm enter Width 480 and Height 270 under Receiver Card Size g Do not use the buttons located next to the values g ...

Page 43: ...English 41 2 Since the configuration is 4 columns x 4 rows enter Columns 4 and Rows 4 A 4 columns x 4 rows screen configuration is displayed ...

Page 44: ...rd Number e 4 Configure the connection 4 1 Connecting from bottom to top using multiple ports The system is connected to port 1 of the LED controller Select 1 port 1 under Ethernet Port No f Select the cabinet at the bottom left with the mouse and then select the other cabinets up to the top cabinet Then select Port2 and select the cabinets from the bottom to the top as you did for Port1 ...

Page 45: ...English 43 Follow the same procedure for Port3 and Port4 ...

Page 46: ...ernet Port No f Click select the connection pattern under Quick Connection i Since the modules are connected from the bottom left to the top right in the example the pattern is as shown in the figure Select all the cabinets from the top left to the bottom right as shown in the figure below The selection is done automatically to obtain the screen below ...

Page 47: ...hed successfully is displayed click OK b Check that the image is correctly displayed and then click the Save button k When the screen indicating that the process finished successfully is displayed click OK The setting of the screen configuration is complete Click the Close button l to close the Screen Configuration screen ...

Page 48: ...ge Setting You can adjust the brightness the gamma correction value and the color temperature Click Brightness on the top screen to display the following window e c b d a Click Advanced Settings to expand the screen ...

Page 49: ...2 Gamma correction Set the gamma correction value using the slider c Increasing the value makes the dark parts of the screen darker 3 Color temperature Set the color temperature using the slider d Increasing the value makes the colors more bluish while reducing the value makes the colors more reddish When the setting is complete click the Save to HW button to save the settings ...

Page 50: ...n environment Required tools example Soft brush animal hair brush to prevent static electricity Soft cloth that does not generate static electricity Air blower compressor Cleaning method a Turn the LED displays off b Use the soft brush to remove any dirt on the surface of the pixel card If these parts are very dirty use the air blower to remove the dirt c Use the soft cloth to remove the dirt on t...

Page 51: ... to drop the screws and the other parts you have removed Pay attention not to lose the removed screws since they will be reused Removing a pixel card CAUTION Lightly hold the pixel card with your hand to prevent it from falling 1 Open the grips of the maintenance tool and push the maintenance tool against the pixel card Close the grips of the maintenance tool and stick the pixel card 2 Pull it str...

Page 52: ...rd are connected with a cable Pay attention not to pull the hub board d Disconnect the cable from the hub board and then remove the hub board 4 positioning holes Status board Cabinet Hub board Remove the 16 screws Use a Phillips screwdriver No 1 Each power unit is connected to a hub board with three pins a and connectors b CAUTION The hub board is connected to the status board with a flat cable Wh...

Page 53: ...ower unit dissipates heat through the cabinet Apply some thermal paste on the back of the power unit to be replaced Ask your retailer for more details on the types of thermal paste a Remove the hub board following the 1 Removing the hub board procedure on the previous page b Remove the four screws and then remove the power hub board c Remove the two magnets and the two screws securing the power un...

Page 54: ...se the screws you have removed to secure the power unit Tightening torque 3 0 5 kgf cm Remove the two screws securing the power unit Use a Phillips screwdriver No 2 Use a pair of pliers to hold the two magnets rotate them and remove them ...

Page 55: ... 53 Replacing the receiving card The receiving card is fixed to the hub board with two board to board connectors Hub board Receiving card Install the receiving card so that the arrow is orientated to the left ...

Page 56: ...e LED module may be broken Check the status of the LED module by following the procedure in the next section 2 State monitoring using the software The power unit inside the LED module may be broken Check the status of the LED module by following the procedure in the next section 2 State monitoring using the software No image is displayed on one pixel card Check that the contacts of the pixel card ...

Page 57: ...y monitoring the state of the system 2 1 Display under normal conditions The display is green under normal conditions Click Monitoring to check the state of the LED controller the operating state of the LED modules the temperature of the LED modules State of the LED controller State of the LED modules Temperature of the LED modules ...

Page 58: ... To display more details click Monitoring and then click Sending card on the screen that is displayed No video signal is being input to the LED controller Check that the LAN cable is connected Check that a video signal is being output from the video output equipment If multiple signals are being input to the LED controller check the input settings of the LED controller ...

Page 59: ...3rd column and the screen of the 2nd row 3rd column Check the internal LAN cable Problem with both power units of the screen of the 2nd row 3rd column Check the rear indicator green to see if it is lit There is no problem if it is lit green If it is not lit the power unit is probably broken Replacing the power unit Problem with the receiving card of the screen of the 2nd row 3rd column Check that ...

Page 60: ...e details click Monitoring and then click Temperature on the screen that is displayed The LED modules with a high temperature are displayed in warm colors Since the internal temperature is high decrease the brightness setting If changing the brightness setting could not solve the problem contact your retailer or the Customer Service ...

Page 61: ...English 59 4 Communication problem When the display is grey the communication is not established Check that the USB cable is connected Check that the LED controller is turned on ...

Page 62: ...r temperature 3000 K to 9500 K default setting 6500 K Viewing angle Up 80 Down 80 Left 80 Right 80 Signal interface Signal input 1 RJ 45 Signal output 1 RJ 45 Power supply 100 V AC to 240 V AC 50 Hz 60 Hz Power consumption all white 100 brightness 70 W IP rating Front IP40 Rear IP20 Maintenance Front Dimensions 608 342 48 5 mm Weight 7 0 kg Operating environment Temperature 20 to 40 C Humidity 10 ...

Page 63: ...English 61 Diagram LED FC009i LED FC012i LED FC015i 608 48 5 342 Rear 4 x M8 18 5 24 24 44 44 520 294 Unit mm ...

Page 64: ...English 62 LED FC009i LED FC012i LED FC015i Adjustment plate 6 35 35 8 4 Φ5 Unit mm ...

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