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Installation Instructions Manual

NCR 6003-K001-V002, Installation Instructions Manual

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138

Figure 250

20)

Using one of the provided cable clamps (006-8611458) and screw retained in step
15), attach cable clamp and ground ring terminal to printer chassis through the
mounting hole on the other side of the printer lid. Hardware should be stacked as
depicted in Figure 251. See Figure 252.

Figure 251

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Summary of Contents for 6003-K001-V002

Page 1: ...Corporation All rights reserved NCR Confidential Use and Disclose Solely Pursuant to Company Instructions INSTALLATION INSTRUCTIONS 115V NCR OPTIC HEATER KIT 6003 K001 V002 B005 0000 2471 497 0524640...

Page 2: ......

Page 3: ...terms and conditions of an agreement you have with NCR NCR s copyright notice must be included It is the policy of NCR Corporation NCR to improve products as new technology components software and fi...

Page 4: ......

Page 5: ...n for end users System Administrator and Maintenance Technician NCR Field Engineering and VAR OEM Hardware and System Integrators Notice This document is NCR proprietary information and is not to be d...

Page 6: ...se these should they be required Locate the switch or circuit breakers that shut off all power to all fueling equipment and dispensing devices TOTAL ELECTRICAL SHUT OFF BEFORE ACCESS Any procedure req...

Page 7: ...nderstand the procedures before beginning work FOLLOW THE REGULATIONS Regulations in OSHA Occupational Safety and Health Administration national state and local codes including customer requirements m...

Page 8: ...ves that follow this symbol to avoid possible injury or death Signal Words Warning Alerts you to a hazard or unsafe practice which will result in death or serious injury Caution Designates a hazard or...

Page 9: ...t of defective missing wrong component Description of Failure please be specific For example display will not power on Customer Requestor s contact name phone number and or e mail address Address to s...

Page 10: ...tear are not included in the warranty In general damages due to the following are not covered by the warranty Improper or insufficient maintenance Improper use or unauthorized modifications of the pr...

Page 11: ...the defective equipment Serial Number of the defective equipment Equipment location in the store Description of the problem including any system error codes error condition or guidance to the area of...

Page 12: ...viii REVISION RECORD Issue Date Remarks A February 2019 First Issue B May 2020 Updated to accommodate new PID and UL certificate...

Page 13: ...Gilbarco Advantage Wide Dispenser 27 Closing the Gilbarco Advantage Narrow Dispenser 28 TOKHEIM PREMIER B DISPENSER 31 Tokheim Premier B Narrow 31 Tokheim Premier B Wide 54 TOKHEIM PREMIER C DISPENSE...

Page 14: ...x WAYNE OVATION1 OR OVATION2 DISPENSER 90 WAYNE ECLIPSE DISPENSER 97 WAYNE HELIX HEADLESS DISPENSER 107 WAYNE HELIX STANDARD DISPENSER 128...

Page 15: ...per side of the dispenser Option 9 OPTIC 5 for Wayne Ovation2 UL Listed by Report Retrofit Kit Part Number 6001 0012 8801 One per side of the dispenser Option 10 OPTIC 5 for Wayne Eclipse UL Listed b...

Page 16: ...W 8 32X3 8 TORX THREAD FORMING ZINC PLATED STEEL 4 Used 21 NCR Heater Assembly 1 OPTIC Heater 22 497 0524577 1 OPTIC heater Mounting plate Notes regarding placement or mounting location of thermostat...

Page 17: ...hillips head screw driver and adjustable wrench for heater bracket installation Torx screwdriver for tightening cage against heater bracket Tape measure or 12 inch ruler for adjusting and setting heat...

Page 18: ...4 RECOMMENDED MATERIALS N A...

Page 19: ...n CUB or Non Invenco Link power supply Note The terms CUB and Invenco Link are used interchangeably throughout this document The Invenco Link or CUB is a communication device that creates a high speed...

Page 20: ...er the electronics head bezel by pulling the top forward until it fully rests on the suspension cables 4 Acquire the heater NCR heater assembly and OPTIC heater wire guard 497 0522796 Note For Vista t...

Page 21: ...7 Figure 3 Figure 4 6 Insert and tighten four of the thread forming 006 8626667 screws at the locations shown in Figure 5 to secure the wire guard 497 0522796 to the NCR heater assembly...

Page 22: ...Mount NCR heater wire guard 497 0522796 assembly to OPTIC Heater Shield Bracket Mount 497 0522505 using two pairs of 6 32 screws and nuts 006 8611215 006 8611426 As shown in Figure 6 and Figure 7 bel...

Page 23: ...B side of the dispenser See Figure 8 below Figure 8 9 Secure the NCR heater wire guard 497 0522796 OPTIC Heater Shield Bracket Mount 497 0522505 assembly to the non Invenco Link installed power supply...

Page 24: ...0 Figure 9 Figure 10 10 The heater is to be installed in the following orientation in the dispenser as shown with the heater outlet facing upwards in a vertical orientation as shown in Figure 11 below...

Page 25: ...ified in Figure 12 to the bottom corner hole in the OPTIC Heater Shield Bracket Mount 497 0522505 as shown in Figure 13 or on the NCR heater assembly bracket as shown in Figure 14 using one of the sup...

Page 26: ...12 Figure 13 Figure 14 12 Disconnect the AC power cable that is attached to the power supply connector without the Invenco Link attached See Figure 15 below...

Page 27: ...13 Figure 15 13 Attach Connector 1 identified in Figure 16 to the NON Invenco Link OPTIC power supply cable as shown in Figure 17 Figure 16...

Page 28: ...cable leading from the Invenco Link Equipped OPTIC power supply should not be used to make this connection 14 Affix Connector 2 identified in Figure 18 to the existing dispenser A C power cable as sh...

Page 29: ...away from the heater outlet using one of the additional supplied cable ties 006 8616073 16 All wires are to be routed away from any sharp edges and door joints gaskets 17 Raise the electronics head b...

Page 30: ...low Figure 21 Note The security bolts have a captive shield attached Do not remove or discard from the dispenser 2 Disengage the security bolts from the dispenser using a 3 8in nut driver 3 Unlock the...

Page 31: ...1 Identify the security bolt locations either 2 or 4 bolts depending on the pump configuration See Figure 24 Figure 24 Note The security bolts have a captive shield attached Do not remove or discard f...

Page 32: ...door to access the inner latches using GVR security key See Figure 25 Figure 25 4 Disengage the vertical slide latch located inside the dispenser See Figure 26 Figure 26 5 Disengage 3 inner latches h...

Page 33: ...eater NCR heater assembly and OPTIC heater wire guard 497 0522796 2 Slide the wire guard 497 0522796 around the NCR heater assembly so that the edge of the bracket aligns with the Advantage Vista Enco...

Page 34: ...6 8626667 screws at the locations shown in Figure 30 to secure the wire guard 497 0522796 to the NCR heater assembly Figure 30 4 The heater NCR heater assembly with wire guard attached is to be orient...

Page 35: ...shown in Figure 32 Figure 33 Figure 34 and Figure 35 using one provided thread forming screw 006 8626667 Note Ensure that the NCR heater Assembly Wire Guard Assembly should not interfere with the hol...

Page 36: ...22 Figure 33 Figure 34...

Page 37: ...r must face the side wall of the dispenser 6 Secure the thermostat identified in Figure 36 to any available opening along the bottom rail of the dispenser 2 using a supplied cable tie 006 8616073 as s...

Page 38: ...24 Figure 37 7 Disconnect the AC power cable that is attached to the power supply connector without the Invenco Link attached See Figure 38 below Figure 38...

Page 39: ...is located 9 Attach Connector 1 identified in Figure 39 to the non Invenco Link OPTIC power supply cable as shown in Figure 40 Figure 39 Figure 40 Note The power cable leading from the Invenco Link Eq...

Page 40: ...he heater exit 11 Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re routed and restrained using one of the additional supplied cable ties 006 861607...

Page 41: ...door 2 Engage 4 inner latches holding the main dispenser door See Figure 43 Figure 43 3 Lock the two dispenser electronic options doors using GVR security key See Figure 44 Figure 44 4 Engage the sec...

Page 42: ...o Advantage Narrow Dispenser 1 Close the large dispenser door 2 Engage 3 inner latches holding the main dispenser door See Figure 46 below Figure 46 3 Engage the vertical slide latch located inside th...

Page 43: ...9 Figure 47 4 Lock the dispenser electronic options door using GVR security key See Figure 48 below Figure 48 5 Engage the security bolts from the dispenser using a 3 8in nut driver See Figure 49 belo...

Page 44: ...30 Figure 49...

Page 45: ...spenser a Look at the base of the dispenser b Locate the Model Serial number plate on one of the dispenser sides the U L and F C C plates are nearby and stand facing it c You are looking at SIDE A See...

Page 46: ...enser a Unlock the Money Volume Display Dial by pulling the lock latch to the left towards the left side of the dispenser completely The lock latch is located behind the upper left hand side of the Mo...

Page 47: ...rward lift it off the track and set it aside Do not discard the Money Volume Dial It will be reused during the installation process See Figure 55 for the Money Volume dial being lowered and Figure 56...

Page 48: ...some setups of dispensers use half turn screws others use full thread screws that secure the Money Volume Assembly to the dispenser face See Figure 57 Figure 57 d Lower the Money Volume Assembly by l...

Page 49: ...y that is to be associated with Side A of the Dispenser Note The power supply assembly without the Invenco Link installed is to be associated with Side B of the Dispenser 6 Uniquely label mark each co...

Page 50: ...ink port labeled RS232 1 annotated in Figure 60 below Figure 60 9 Similarly to steps 7 8 Unplug and mark the remaining Yellow Cat5e Red Cat5e and Tokheim communications wire assembly cables from the I...

Page 51: ...m the Large 3 Position Harness male socket pigtail that is present on the Power Supply Assembly with the Invenco Link installed See Figure 62 Figure 62 11 On side A Remove the cable tie attached to th...

Page 52: ...the tamper prevention plate and two screws 1 per side on the back of the Tokheim Premier B Door EMV Sub Assembly See Figure 64 Figure 64 13 Disconnect the DC wiring assembly from port labeled VDC on...

Page 53: ...nal to the male spade stud on the OPTIC unit s paper spool See Figure 66 Figure 66 15 Remove the power supply bracket with Invenco Link power supply attached by first loosening the two feet mounting s...

Page 54: ...ng the two feet mounting screws Retain mounting screws for reinstallation See Figure 68 Figure 68 17 Remove the Large 3 Position Harness female socket of the A C Wiring Assembly from the Large 3 Posit...

Page 55: ...nk power supply bracket with power supply attached from the dispenser 21 Acquire the heater NCR heater assembly and OPTIC heater wire guard 497 0522796 22 Slide the wire guard 497 0522796 around the N...

Page 56: ...8626667 screws at the locations shown in Figure 72 to secure the wire guard 497 0522796 to the NCR heater assembly Figure 72 24 Place both power supply assembles back to back 25 Ensure that both power...

Page 57: ...43 Figure 73 26 Secure both power supply assembles together back to back by installing two pairs of the provided 6 32 screws and nuts 006 8611215 and 006 8611426 at 1 See Figure 74 below Figure 74...

Page 58: ...er frame by fastening the non Invenco Link power supply back to the inner DPT mount rail using either the bolts retained in step 16 in the dispenser or a pair of provided 6 32 screws and nuts 006 8611...

Page 59: ...ne provided 8 32 nut 006 8611730 This will ensure the front to back location of the heater wire guard 497 0522796 and ensure the wire guard does not slide forward See Figure 77 below Figure 77 31 Posi...

Page 60: ...46 Figure 79 32 Attach Connector 1 identified in Figure 80 to the NON Invenco Link OPTIC power supply cable previously marked as SIDE B in step 18 as shown in Figure 81 Figure 80...

Page 61: ...the Invenco Link Equipped OPTIC power supply should not be used to make this connection 33 Affix Connector 2 identified in Figure 82 to the existing dispenser A C power cable previously marked as SID...

Page 62: ...Link attached to it 37 Feed the open end of the DC wiring assembly cable through the opening on the tamper prevention shield and plug it into the OPT Terminal labeled VDC See Figure 84 Figure 84 38 R...

Page 63: ...tie gather all cable assemblies attached to the OPT unit including the Earth Ground and secure them to the Cable Restraint Anchor Point located to the left of the tamper prevention shield See Figure...

Page 64: ...hanging or lying in front of the heater exit Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re routed and restrained using one of the additional sup...

Page 65: ...pport See Figure 89 Figure 89 c Push the top of the dial forward until it stops d Reach inside the OPT sub door opening and push the Lock Latch the one that was pulled to unlock the dial in the Disass...

Page 66: ...52 Figure 90 45 Swing the OPTIC door closed See Figure 91 Figure 91 46 Use the appropriate key to lock the OPTIC door after ensuring that all cables are secured behind the OPTIC unit See Figure 92...

Page 67: ...53 Figure 92 47 Repeat steps 45 and 46 for the B side of the dispenser...

Page 68: ...Premier Dispenser a Look at the base of the dispenser b Locate the Model Serial number plate on one of the dispenser sides the U L and F C C plates are nearby and stand facing it c You are looking at...

Page 69: ...nd the NCR heater assembly so that the edge of the bracket aligns with the Advantage Vista Encore Eclipse Tokheim B alignment mark as shown in Figure 95 and Figure 96 Figure 95 Figure 96 6 Insert and...

Page 70: ...using the OPTIC heater offset link plate 497 0522788 to join both parts with the provided thread forming screw 006 8626667 and 8 32 nut 006 8611730 See Figure 98 Figure 98 8 Position thermostat identi...

Page 71: ...re 100 9 Remove the Large 3 Position Harness female socket of the A C Wiring Assembly from the Large 3 Position Harness male socket pigtail that is present on the Non Invenco Link Power Supply Assembl...

Page 72: ...58 Figure 101 10 Attach Connector 1 identified in Figure 102 to the NON Invenco Link OPTIC power supply cable as shown in Figure 103 Figure 102...

Page 73: ...cable leading from the Invenco Link Equipped OPTIC power supply should not be used to make this connection 11 Affix Connector 2 identified in Figure 104 to the existing dispenser A C power cable as sh...

Page 74: ...heater exit should be re routed and restrained using one of the additional supplied cable ties 006 8616073 Warning Heater surfaces are hot Do not touch 12 Re secure all loose wires such that they do n...

Page 75: ...A on the Premier Dispenser a Look at the base of the dispenser b Locate the Model Serial number plate on one of the dispenser sides the U L and F C C plates are nearby and stand facing it c You are lo...

Page 76: ...ark as shown in Figure 109 Figure 109 6 Insert and tighten two of the thread forming 006 8626667 screws at the locations shown in Figure 110 to secure the wire guard 497 0522796 to the NCR heater asse...

Page 77: ...hould be mounted on the power supply assembly bracket inside the dispenser in the following configuration See Figure 111 Figure 111 8 Tighten screws and nuts such that the weight of the heater allows...

Page 78: ...to any available hole or slot along the bottom of the NCR heater assembly using a provided cable tie 006 8616073 Figure 113 10 Disconnect the AC power cable that is attached to the power supply connec...

Page 79: ...65 Figure 114 11 Attach Connector 1 identified in Figure 115 to the NON Invenco Link OPTIC power supply cable as shown in Figure 116 Figure 115...

Page 80: ...cable leading from the Invenco Link Equipped OPTIC power supply should not be used to make this connection 12 Affix Connector 2 identified in Figure 117 to the existing dispenser A C power cable as sh...

Page 81: ...touch 14 All wires are to be routed away from any sharp edges and door joints gaskets 15 Swing the OPTIC door shut 16 Use the TPX88 Tokheim key to lock the OPTIC door after ensuring that all cables ar...

Page 82: ...the door swing open 4 Acquire the heater NCR heater assembly and OPTIC heater wire guard 497 0522796 5 Slide the wire guard 497 0522796 around the NCR heater assembly so that the edge of the bracket...

Page 83: ...re the wire guard 497 0522796 to the NCR heater assembly Figure 121 7 The wire guard can be assembled either to the right or left side of the power supply assembly as shown below See Figure 122 Figure...

Page 84: ...g the OPTIC heater offset link plate 497 0522788 to join both parts with the provided thread forming screw 006 8626667 and 8 32 nut 006 8611730 Note The NCR heater and wire guard 497 0522796 assembly...

Page 85: ...to any available hole or slot along the bottom of the NCR heater assembly using a provided cable tie 006 8616073 Figure 126 11 Disconnect the AC power cable that is attached to the power supply conne...

Page 86: ...72 Figure 127 12 Attach Connector 1 identified in Figure 128 to the NON Invenco Link OPTIC power supply cable as shown in Figure 129 Figure 128...

Page 87: ...cable leading from the Invenco Link Equipped OPTIC power supply should not be used to make this connection 13 Affix Connector 2 identified in Figure 130 to the existing dispenser A C power cable as sh...

Page 88: ...ing in front of the heater exit should be re routed and restrained using one of the additional supplied cable ties 006 8616073 Warning Heater surfaces are hot Do not touch 15 All wires are to be route...

Page 89: ...PTIC 5 Installed 1 Unlock and open the outer dispenser door using the appropriate key to access the internal components See Figure 132 and Figure 133 Figure 132 Figure 133 2 Disengage the side paddles...

Page 90: ...Figure 134 Opening the Gilbarco Encore 500s with OPTIC 5 and 12 or 300 500 with OPTIC 12 Installed 1 Remove the lower door using the GCBO Lower Door Key See Figure 135 and Set Figure 136 aside Figure...

Page 91: ...77 Figure 136 2 Using a 751 key unlock the main door on the dispenser 3 Undo door latch located underneath the lower left hand side of the dispenser door See Figure 137 and Figure 138 Figure 137...

Page 92: ...nstall 1 Acquire the heater NCR heater assembly and OPTIC heater wire guard 497 0522796 2 Slide the wire guard 497 0522796 around the NCR heater assembly so that the edge of the bracket aligns with th...

Page 93: ...79 Figure 140 Figure 141 3 Insert and tighten four of the thread forming 006 8626667 screws at the locations shown in Figure 142 to secure the wire guard 497 0522796 to the NCR heater assembly...

Page 94: ...ther component is installed opposite of the OPTIC power supply where the heater is supposed to be installed Contact customer service 5 Orient and mount the heater assembly as shown using one of the pr...

Page 95: ...81 Figure 144 Figure 145 7 Use a cable tie 006 8616073 to secure the thermostat identified in Figure 146 at the bottom of the dispenser to an available opening hole near area 2 See Figure 147...

Page 96: ...82 Figure 146 Figure 147 8 Disconnect the AC power cable that is attached to the power supply connector without the Invenco Link attached See Figure 148 below...

Page 97: ...83 Figure 148 9 Attach Connector 1 identified in Figure 149 to the NON Invenco Link OPTIC power supply cable as shown in Figure 150 Figure 149...

Page 98: ...cable leading from the Invenco Link Equipped OPTIC power supply should not be used to make this connection 10 Affix Connector 2 identified in Figure 151 to the existing dispenser A C power cable as sh...

Page 99: ...routed and restrained using one of the additional supplied cable ties 006 8616073 Warning Heater surfaces are hot Do not touch Closing the Gilbarco Encore 300 500 with OPTIC 5 Installed 1 All wires a...

Page 100: ...86 Figure 154 4 Close and lock the outer dispenser housing using the appropriate key See Figure 155 and Figure 156 Figure 155...

Page 101: ...IC 12 Installed 1 Route cables and wires away from sharp edges or pinching in the modular door gasket 2 Disengage the prop rod and close the door 3 Push the door slightly up and in to engage the botto...

Page 102: ...88 Figure 158 5 Replace Lower door using GCBO Lower Door Key See Figure 159 and Figure 160 Figure 159...

Page 103: ...89 Figure 160...

Page 104: ...ternal components See Figure 161 Figure 161 2 Acquire the heater NCR heater assembly 3 Remove and discard four M4 mounting screws M4 nuts secondary grill on the fan side of the heater and OPTIC heater...

Page 105: ...re 164 Note If a preexisting heater is present do not proceed with the installation of the kit and contact customer service 5 Route heater cable through opening 1 first before securing heater to dispe...

Page 106: ...8616073 secure the thermostat identified in Figure 166 to any available mounting hole at the bottom of the dispenser 3 on the side that is opposite the heater out of the direct air flow from the heat...

Page 107: ...r cable that is attached to the power supply connector without the Invenco Link attached See Figure 168 below Figure 168 9 Attach Connector 1 identified in Figure 169 to the NON Invenco Link OPTIC pow...

Page 108: ...The power cable leading from the Invenco Link Equipped OPTIC power supply should not be used to make this connection 10 Affix Connector 2 identified in Figure 171 to the existing dispenser A C power...

Page 109: ...ch 11 Any remaining cables hanging in front of the heater or lying in front of the heater exit should be re routed and restrained using one of the additional supplied cable ties 006 8616073 12 All wir...

Page 110: ...96 Figure 173...

Page 111: ...r and Identify the Weights and Measures Switch This is identified by the metal bracket closed by a sealed wire The side with this switch is Side A See Figure 174 Figure 174 2 Open the dispenser a Use...

Page 112: ...e 176 c Pull open the main dispenser door 3 Acquire the heater NCR heater assembly and OPTIC heater wire guard 497 0522796 4 Slide the wire guard 497 0522796 around the NCR heater assembly so that the...

Page 113: ...99 Figure 177 Figure 178 5 Insert and tighten two of the thread forming 006 8626667 screws at the locations shown in Figure 179 to secure the wire guard 497 0522796 to the NCR heater assembly...

Page 114: ...he power supply bracket plate 497 0517788 which could potentially lie in front of the heater This cable bundle must be re routed to go underneath the power supply bracket plate 6 First cut the cable r...

Page 115: ...101 Figure 180 7 Mount the heater assembly at location 1 below using one of the provided 6 32 screws 006 8611215 and 6 32 nuts 006 8611426 See Figure 181 and Figure 182 below Figure 181...

Page 116: ...ck all excess thermostat cabling into the bottom cavity below the heater 9 Secure the thermostat identified in Figure 183 with a cable tie 006 8616073 to an available opening like shown 2 See Figure 1...

Page 117: ...r cable that is attached to the power supply connector without the Invenco Link attached See Figure 185 below Figure 185 11 Attach Connector 1 identified in Figure 186 to the NON Invenco Link OPTIC po...

Page 118: ...te The power cable leading from the Invenco Link Equipped OPTIC power supply should not be used to make this connection Affix Connector 2 identified in Figure 188 to the existing dispenser A C power c...

Page 119: ...cables hanging in front of the heater or lying in front of the heater exit should be re routed and restrained using one of the additional supplied cable ties 006 8616073 Warning Heater surfaces are ho...

Page 120: ...106 15 Use a 751 key to close the bottom printer door...

Page 121: ...r See Figure 190 below Figure 190 2 Place the prop rod in the upper right corner of the frame collar See Figure 191 below Figure 191 3 Loosen and retain the two mounting screws that secure the OPTIC p...

Page 122: ...n locations Note To remove the grounding wire a screw must also be removed Retain the screw Figure 193 5 Temporarily detach the OPTIC door tethers by removing the M4 screw and washer One pair per side...

Page 123: ...the heater NCR heater assembly and OPTIC heater wire guard 497 0522796 9 Slide the wire guard 497 0522796 around the NCR heater assembly so that the edge of the bracket aligns with the Helix Tokheim...

Page 124: ...es and their associated cabling which are in the larger top cavity of Side B See Figure 197 below Figure 197 12 Attach OPTIC Heater Mounting Plate 497 0524577 to NCR heater assembly bracket using two...

Page 125: ...111 Figure 198 Figure 199 13 Fasten thermostat identified in Figure 200 to the location on the heater bracket as depicted in Figure 201 using one the provided cable ties 006 8616073...

Page 126: ...112 Figure 200 Figure 201 14 Position heater along bottom dispenser wall like shown See Figure 202 below Figure 202...

Page 127: ...o capture the bracket Figure 203 and Figure 204 Figure 203 Figure 204 16 Secure OPTIC Heater mounting Plate 497 0524577 to dispenser wall by installing one 6 32 screw 006 8611215 fully into the bracke...

Page 128: ...he wire guard as shown in the following steps 18 On the A Side printer the printer on the same side as heater and directly in front of the wire guard 497 0522796 loosen the M4 screw holding the ground...

Page 129: ...screw 006 8627144 at the same location that the ground ring terminal and M4 screw were just removed from see Figure 208 Figure 208 20 Push ground bond wire that was just detached in step 18 to the B s...

Page 130: ...1 Route ground bond wire 8 up and over the inner top of the dispenser See Figure 210 Figure 210 22 Remove and discard the M4 screw that secures the other side of the printer lid to the printer chassis...

Page 131: ...s 006 8611458 and screw retained in step 18 attach cable clamp and ground ring terminal to printer chassis through the mounting hole on the other side of the printer lid Hardware should be stacked as...

Page 132: ...f the dotted line with one of the supplied cable ties 006 8616073 See Figure 214 below Figure 214 25 Secure the bundled printer cables to the pre mounted cable clamp at the same location determined in...

Page 133: ...aining printer cable slack and secure with provided cable tie 006 8616073 See Figure 216 below Figure 216 27 Then tuck excess cable loop up under the APC module identified in the figure below and abov...

Page 134: ...B Side the printer ground wire does not have to be routed up and over the inner top of the dispenser since the heater is on the opposite A Side For the B side printer the printer ground wire can be b...

Page 135: ...121 Figure 218 30 Attach Connector 1 identified in Figure 219 to the NON Invenco Link OPTIC power supply cable as shown in Figure 220 Figure 219...

Page 136: ...cable leading from the Invenco Link Equipped OPTIC power supply should not be used to make this connection 31 Affix Connector 2 identified in Figure 221 to the existing dispenser A C power cable as s...

Page 137: ...ttach the top M4 screws and washers securing both door tethers to the dispenser See Figure 223 Figure 223 34 Reattach all connections to the customer display See Figure 224 Note To attach the groundin...

Page 138: ...ing in front of the heater exit should be re routed and restrained using one of the additional supplied cable ties 006 8616073 Warning Heater surfaces are hot Do not touch 36 All wires are to be route...

Page 139: ...er outward 6 to confirm that there is a minimal amount of slack 7 in the printer cables to allow the cables to remain connected when the printer slides in and out See Figure 227 below Figure 227 40 Cl...

Page 140: ...up on the dispenser frame that is held up by the prop rod 42 Remove and stow the prop rod in the upper right corner of the frame collar See Figure 229 Figure 229 43 Swing the door frame closed and lo...

Page 141: ...127 Figure 230 44 Repeat steps 32 43 for the opposite side of the dispenser...

Page 142: ...X STANDARD DISPENSER 1 Unlock the Helix The lock is located on the bottom of the frame collar See Figure 231 below Figure 231 2 Place the prop rod in the upper right corner of the frame collar See Fig...

Page 143: ...epeat steps 1 3 for the opposite side of the dispenser to allow internal access to both sides of the dispenser 5 Acquire the heater NCR heater assembly and OPTIC heater wire guard 497 0522796 6 Slide...

Page 144: ...s shown in Figure 235 to secure the wire guard 497 0522796 to the NCR heater assembly Figure 235 8 Mount the heater on Side A of the dispenser so that it is not directly under the OPTIC power supplies...

Page 145: ...Attach OPTIC Heater Mounting Plate 497 0524577 to NCR heater assembly bracket using two provided 8 32 006 8626667 screws and 8 32 nuts 006 8617730 at locations as shown See Figure 237 and Figure 238...

Page 146: ...132 Figure 238 10 Fasten thermostat identified in Figure 239 to the location on the heater bracket as depicted in Figure 240 using one the provided cable ties 006 8616073 Figure 239...

Page 147: ...1 below Figure 241 12 Install the OPTIC heater mounting plate 497 0524577 by passing the cutout in the plate past the plastic tooth in the pump wall The bent tab on the top of the bracket will slide b...

Page 148: ...o dispenser wall by installing one 6 32 screw 006 8611215 fully into the bracket to hold the assembly in place The screw prevents the bracket from backing out It will hit a plastic tooth in the pump w...

Page 149: ...as shown in the following steps 15 On the A Side printer the printer on the same side as heater and directly in front of the wire guard 497 0522796 loosen the M4 screw holding the ground ring termina...

Page 150: ...ew 006 8627144 at the same location that the ground ring terminal and M4 screw were just removed from See Figure 247 below Figure 247 17 Push ground bond wire that was just detached in step 15 to the...

Page 151: ...r the inner top of the dispenser See Figure 249 Figure 249 19 Remove and discard the M4 screw that secures the other side of the printer lid to the printer chassis This screw is located opposite side...

Page 152: ...amps 006 8611458 and screw retained in step 15 attach cable clamp and ground ring terminal to printer chassis through the mounting hole on the other side of the printer lid Hardware should be stacked...

Page 153: ...eight of the dotted line with one of the supplied cable ties 006 8616073 See Figure 253 Figure 253 22 Secure the bundled printer cables to the pre mounted cable clamp at the same location determined i...

Page 154: ...4 23 Identify all remaining printer cable slack and secure with provided cable tie 006 8616073 See Figure 255 Figure 255 24 Stow excess cable loops behind the APC module and above the printer See Figu...

Page 155: ...lamp 006 8611458 Note On the B Side the printer ground wire does not have to be routed up and over the inner top of the dispenser since the heater is on the opposite A Side So for the B side the print...

Page 156: ...142 Figure 257 27 Attach Connector 1 identified in Figure 258 to the NON Invenco Link OPTIC power supply cable as shown in Figure 259 Figure 258...

Page 157: ...cable leading from the Invenco Link Equipped OPTIC power supply should not be used to make this connection 28 Affix Connector 2 identified in Figure 260 to the existing dispenser A C power cable as s...

Page 158: ...outed and restrained using one of the additional supplied cable ties 006 8616073 Warning Heater surfaces are hot Do not touch 31 All wires are to be routed away from any sharp edges and door joints ga...

Page 159: ...145 Figure 263 34 Affix both printer cables to the last moving hole on the slide rails as shown using a supplied cable tie 006 8616073 See Figure 264 and Figure 265 below Figure 264 Figure 265...

Page 160: ...printer cables to allow the cables to remain connected when the printer slides in and out See Figure 266 below Figure 266 36 Close the printer door See Figure 267 Figure 267 37 Secure the door panel...

Page 161: ...up on the dispenser frame that is held up by the prop rod 39 Remove and stow the prop rod in the upper right corner of the frame collar See Figure 269 Figure 269 40 Swing the door frame closed and lo...

Page 162: ...148 Figure 270 41 Repeat steps 29 40 for the opposite side of the dispenser...

Page 163: ...1 MERLIN REVISION B...

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