background image

 

BTR-S

ERIES

 

O

PERATION 

& M

AINTENANCE 

M

ANUAL

 

12838 Stainless Drive, Holland, MI 49424 

 

Phone: 616/399-5600 Fax 616/399-3084 

 

 

Copyright 2018 BRAWN Mixer 

www.BRAWNMIXER.com 

Page 2 of 9 

 

11/27/2018 

CUSTOMER SERVICE, Cont. 

We welcome your comments and suggestions 
concerning any BRAWN Mixer product. Please direct 
these comments in writing to the National Sales Manager 
at BRAWN Mixer located in Holland, Michigan. To 
expedite troubleshooting service, please make your initial 
contact through your BRAWN Mixer Representative. If, 
for whatever reason, your representative cannot be 
reached and you have an emergency condition, please 
call us directly at 616/399-5600 and ask for the 
Customer Service Department. 
 
Remember, you are backed by your BRAWN Mixer 
Technical representative and the factory support team. 
We are here to assist you; let us know how we can be of 
help. 
 

INITIAL INSPECTION

 

 
1.  Upon receipt of your Brawn Mixer, check for possible 

shipping damage. Report any damage immediately 
to the carrier and to Brawn Mixer. 

 
2.  All Brawn Mixers are shipped with the shaft and 

impeller(s) disassembled from the drive assembly.  
In addition, the clamp or cup mount and any 
mounting hardware for portable mixers are shipped 
loose. 

 
3.  Storage:  Mixers should not be stored near vibrating 

machinery to avoid damage to the bearings. Store 
mixers as packaged by the factory. For longer 
storage periods, consult factory. If electric motors 
have been subjected to humid conditions, check the 
insulation resistance between phase and mass and 
between the different phases. The resistance should 
not be less than 100 megohms. If the resistance is 
less, please consult the factory. If mixer is stored for 
more than a year, the condition of the gear lubricant 
should be checked before the mixer is put in 
operation (see lubrication instructions). 

 
 
 
 
 
 
 
 
 

INSTALLATION

 

 

[REFER TO ASSEMBLY / DIMENSION DRAWING] 

 
Refer to the mixer installation / assembly drawing for 
important mounting structure design, assembly, 
mounting and dimensional data. 
 
1.  The mixer is shipped with two eyebolts located in the 

mounting base. These should be used in 
combination with the hole at the rear of the gear 
drive for lifting of the mixer assembly

.

 

 

2.  Install the mixer drive on the mounting structure and 

secure with properly-sized, Grade 5 or better 
hardware. Torque the hardware as recommended in 

TABLE 1

 
3.  Couple the mixer shaft to the gear drive output shaft 

coupling and secure with the hardware provided. 
Torque as recommended in 

TABLE 1

. Refer to 

precautions under the 

Shaft and Impeller 

Assembly

 section. 

 
4.  Install impeller(s) on lower shaft (refer to 

Shaft and 

Impeller Assembly

 section). 

 

TABLE 1: RECOMMEND TORQUE VALUES 

 

HARDWARE 

SIZE 

TORQUE VALUES (FOOT POUNDS) 

STANDARD GRADE 2 

& 300 SERIES 

STAINLESS 

HIGH STRENGTH 

GRADES 5 & 8 

3/8-16 

17 

27 

7/16-14 

27 

40 

1/2-13 

40 

65 

9/16-12 

65 

90 

5/8-11 

85 

125 

3/4-10 

135 

225 

7/8-9 

145 

365 

1-8 

210 

545 

 
 

BOLT-TIGHTENING RECOMMENDATIONS:

  

Inadequately or improperly tightened hardware can 
loosen, due to vibration during mixer operation. This can 
result in reduced mixer life or damage to equipment.  
Recommended torque values for tightening all in-tank 
and mounting hardware are listed in 

TABLE 1

. These 

average torque values should be considered only as a 
guide and not as absolute values. 

Summary of Contents for 150644

Page 1: ...OPERATION AND MAINTENANCE MANUAL SERIAL NUMBER ___________________ CUSTOMER ____________________________ SALES REP ____________________________ BTR SERIES 150644...

Page 2: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 3: ...ER J MINIMUM HARDWARE CLEARANCE REQUIRED IN MOUNTING STRUCTURE NOTES BASIC WEIGHT DOES NOT 1 INCLUDE SHAFT IMPELLERS OR MOTOR ALL DIMENSIONS ARE IN INCHES 2 2018 DATE DIMENSION AND ASSEMBLY DRAWING AP...

Page 4: ......

Page 5: ...ALUE IN THE O M MANUAL 3 ATTACH THE GUARD ITEM 2 ON THE TOP OF THE GEARDRIVE ALTERNATE SHAFT CONSTRUCTION ATTACH THE SHAFT COLLAR ITEM 7 TO THE MIXER SHAFT ITEM 4 BEFORE STEP 1 QUANTITY VARIES DEPENDI...

Page 6: ...operate this equipment unless all safety devices are installed and working properly Check all devices prior to starting the equipment Disconnect and lock out electrical power before installing or ser...

Page 7: ...fferent phases The resistance should not be less than 100 megohms If the resistance is less please consult the factory If mixer is stored for more than a year the condition of the gear lubricant shoul...

Page 8: ...lubricant level should be checked with the unit mounted in its correct operating position Lubricant should be added or removed to bring it to the correct level The catalog for the gear unit shows the...

Page 9: ...accumulated moisture Drain regularly if storage atmosphere results in formation of condensation INSTALLATION Installation must be handled by qualified service or maintenance personal OPERATION CAUTIO...

Page 10: ...necessary to ensure safe operation of the equipment Particular applications may require further procedures Dangerous voltages are present in the equipment which can cause severe personal injury and p...

Page 11: ...e motor frame or housing permits removal of accumulated moisture Drain regularly MAINTENANCE LUBRICATION Gear units should have the oil changed every 10 000 hours or 2 years If synthetic lubricant is...

Page 12: ...st a machined orifice until pressure exceeds 2 psi Above 2 psi the air is allowed to escape depressurizing the gearcase When internal pressure drops below 2 psi the autovent re seals closing the unit...

Page 13: ...ak EP2 20 to 140 Mineral Shell Cypernia RA C3 Ambient Temperature F Formulation Grease Manufacturer Grease Brand Name 58 to 230 Synthetic Texaco Starfak 2202 58 to 230 Synthetic Shell Aero Shell 5 to...

Page 14: ...ich were conducted without their prior written authorization BRAWN Mixer shall not be held liable for any further cost expense or labor to replace equipment or replaceable parts or indirect or consequ...

Page 15: ...be performed only by qualified personnel Do not operate this equipment unless all safety devices are installed and working properly Check all devices prior to starting the equipment Disconnect and loc...

Page 16: ...of lubricant that was applied during assembly it is important to completely fill the voids in the seven ring box with lubricant No further lubricant is required for the two ring box 1 Remove the lubr...

Page 17: ...inspect the shaft for damage If the shaft is significantly worn it should be repaired or replaced 5 Select the correct size and type of packing refer to the mixer specification sheet Using a bar that...

Page 18: ...engagement zone and record the measurement as B in the equation below 3 Add A B and subtract 0 08 2mm from the distance This needs to be done so that the coupling will not be preloaded after installa...

Page 19: ...IEC 132 NEMA 180TC 210TC J28 28mm 1 1 8 in 45 90 Nm 399 797 lb in IEC 100 112 NEMA 180TC M42 42 mm 1 5 8 in 100 200 Nm 885 1 770 lb in IEC 160 NEMA 250TC M48 48 mm 1 7 8 in 140 280 Nm 1240 2 478 lb i...

Page 20: ...Automatic Lubricator Principle of Operation After tightening the plastic activating screw the Zinc Molybdenum pellet drops into the Citric Acid electrolyte The chemical reaction builds up pressure tha...

Page 21: ...apped hole on the end for customer use The chart below indicated the tap size for each shaft Keys are also supplied with solid shaft Outboard pinion and sprocket fits should be as recommended by the m...

Page 22: ...ew into the motor shaft to lock coupling in place 3 Let the coupling cool down before mounting the spider into the jaws The spider should not be under axial compression when installed 4 Place the moto...

Page 23: ...esume its normal function The lubricator contains approximately 120 cm3 or 120 ml 4 8 oz of grease For reference a single stroke of a typical grease gun delivers approximately 1 0 1 2 cm3 0 03 0 04 oz...

Page 24: ...extreme highs and lows Lower ambient temperatures will lead to slower dis pensing rates and higher ambient temperatures will lead to faster dispensing rates Average Ambient Temperature Discharge Perio...

Page 25: ...ice the grease cup 1 Unscrew the grease drain cup 1299 from either the outlet port of the NEMA or IEC input cylinder or from the extension 1243 that is secured to the NEMA or IEC input cylinder 2 To e...

Page 26: ...TORQUE DRY AS SPECIFIED IN O M MANUAL BSB ALL DIMENSIONS AND WEIGHTS ARE FOR REFERENCE ONLY UNLESS THE DRAWING IS CERTIFIED ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN IS CONFIDENTIAL AND T...

Page 27: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

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