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ENGINE SYSTEMS

11

of the engine cooling package. The HPCAC is an
air-to-air type cooler, and requires no connections to
the engine's cooling system.

The Exhaust Gas Recirculation (EGR) system
circulates cooled exhaust into the air inlet duct. The
dual stage EGR cooler provides regulated cooling of
the EGR gases before entering the air inlet duct. This
cools the combustion process, and reduces Nitrogen
Oxides (NO

X

) emissions.

The open crankcase breather system uses a
centrifugal Crankcase Oil Separator (CCOS) to return
oil mist to the crankcase, and vent the cleaned
crankcase gasses to the atmosphere. The CCOS is
part of the oil module. The breather system has been
redesigned, and uses no crankcase breather filter
or external piping. Blowby gases enter the CCOS
through the side of the crankcase.

The Inlet Air Heater system warms the incoming air
supply during engine cranking and several minutes
after cold engine start up to help reduce emissions.

The Navistar

®

Engine Brake by Jacobs

®

is optional

for Navistar

®

N13 engine displacements. The engine

brake is a compression release system that provides
additional vehicle braking performance. The operator
can control the engine brake for different operating
conditions.

Optional Equipment

Optional cold climate features available are an oil pan
heater and a coolant heater. Both heaters use an
electric element to warm engine fluids in cold weather.

The oil pan heater warms engine oil to ensure
optimum oil flow to engine components.

The coolant heater warms the engine coolant
surrounding the cylinders. Warmed engine coolant
increases fuel economy and aids start-up in cold
weather.

Chassis Mounted Equipment

The chassis mounted fuel filter/water separator
removes a majority of the water and foreign
particles that may enter the fuel system from the
supply tank(s). This filter works with the engine
mounted fuel module to eliminate foreign matter
and moisture from the fuel before entering the
fuel injection system.

The Low Temperature Radiator (LTR) regulates
the

temperature

of

the

LPCAC

and

the

low-temperature stage of the EGR cooler. The
LTR is mounted in front of the radiator cooling
package, and requires connections to the engine
cooling system.

The HPCAC lowers temperature after the air is
compressed by the turbochargers, and has no
connections to the engine cooling system. The
HPCAC is an air-to-air cooler. The HPCAC is
mounted in front of the radiator cooling package.

The Diesel Oxidation Catalyst (DOC) oxidizes
hydrocarbons and carbon monoxide, provides
heat for exhaust system warm-up,

aids in

temperature

management

for

the

Diesel

Particulate Filter (DPF), and oxidizes NO into
NO

2

for passive DPF regeneration. The DOC is

monitored by the Aftertreatment Control Module
(ACM) using one Diesel Oxidation Catalyst Inlet
Temperature (DOCIT) sensor positioned at the
DOC inlet, and one Diesel Particulate Filter Inlet
Temperature (DPFIT) sensor positioned at the
DPF inlet.

The

DPF

temporarily

stores

carbon-based

particulates, oxidizes stored particulates, stores
non-combustible ash, and provides required
exhaust

back

pressure

for

proper

engine

performance. The DPF is monitored by the ACM
using the DOC / DPF temperature sensor module
installed on the DPF, and the Diesel Particulate
Filter Differential Pressure (DPFDP) / outlet
pressure sensor installed on or near the DPF.

The Selective Catalyst Reduction (SCR) catalyst
oxidizes Nitrogen Oxides (NOx) into Nitrogen gas
and water.

The SCR catalyst is monitored by

the ACM using a NOx IN sensor module installed
after the HP turbocharger outlet pipe, and a NOx
OUT sensor module installed after the outlet of the
SCR catalyst. An ammonia (NH

3

) sensor provides

feedback to the ACM related to Diesel Exhaust
Fluid (DEF) injection into the SCR catalyst.

Summary of Contents for N13

Page 1: ...13 with SCR Revision 1 EPA 10 US Canada Mexico April 2014 ENGINE SERVICE MANUAL Navistar N13 with SCR Navistar Inc 2701 Navistar Drive Lisle IL 60532 USA 2014 Navistar Inc All rights reserved All mark...

Page 2: ......

Page 3: ...V Remove MAF sensor procedures Aftertreatment System New or updated procedures Aftertreatment AFT Fuel Doser Module Aftertreatment Purge Air Valve AFTPAV Assembly Aftertreatment Fuel Injector AFTFI As...

Page 4: ......

Page 5: ...Fuel System 221 Oil Cooler Filter Housing and Crankcase Ventilation 277 Exhaust Gas Recirculation EGR System 295 Air Intake Throttle Duct and Exhaust Manifold 331 Front Cover Fan Drive Cooling System...

Page 6: ...II ENGINE SERVICE MANUAL Appendix A Specifications 537 Appendix B Torques 543 Appendix C Special Service Tools 561 Appendix D Component Locator 577...

Page 7: ...ther areas in a photo illustration may not be exact See vehicle manuals and Technical Service Information TSI bulletins for additional information Navistar N13 with SCR Engine Operation and Maintenanc...

Page 8: ...iagnostic information Prerequisites for Effective Diagnosis Availability of gauges diagnostic test equipment and diagnostic software Availability of current information for engine application and engi...

Page 9: ...t Use correct lifting devices Use safety blocks and stands Protective Measures Wear protective safety glasses and shoes Wear correct hearing protection Wear cotton work clothing Wear sleeved heat prot...

Page 10: ...ondition Make sure all standard electrical tools are grounded Check for frayed or damaged power cords before using power tools Fluids Under Pressure Use extreme caution when working on systems under p...

Page 11: ...Sensor 16 Turbocharger 2 Compressor Inlet Sensor TC2IS 16 Exhaust Gas Recirculation EGR System 17 Aftertreatment AFT System 20 Decomposition Reactor Tube 21 Diesel Particulate Filter DPF 21 Diesel Ox...

Page 12: ...FPCV 45 Aftertreatment Fuel Shutoff Valve AFTFSV 45 Aftertreatment Purge Air Valve AFTPAV 45 Diesel Exhaust Fluid Dosing Unit Heater DEFDUH 45 Diesel Exhaust Fluid Doser Valve DEFDV 46 Diesel Exhaust...

Page 13: ...oler CAC and electronically controlled M2 Motor truck Y Huntsville Alabama 7 digit suffix Engine serial number sequence Engine Emission Label Figure 2 2010 U S Environmental Protection Agency EPA exha...

Page 14: ...ECM High Pressure HP fuel pump Power steering pump Selective Catalyst Reduction SCR catalyst Starter motor Turbochargers Engine Specifications Navistar N13 Diesel Engine Engine Configuration 4 stroke...

Page 15: ...d Fuel system High pressure common rail Lube system capacity including filter 40 L 42 qts Navistar N13 Lube system capacity overhaul only with filter 44 L 46 qts Navistar N13 Engine oil pressure at op...

Page 16: ...The overhead valve train includes roller rocker arms and dual valves that open using a valve bridge Navistar N13 engines use one piece steel pistons All pistons use an offset piston axis and centered...

Page 17: ...nter the fuel system from the supply tank s This filter works with the engine mounted fuel module to eliminate foreign matter and moisture from the fuel before entering the fuel injection system The L...

Page 18: ...Outlet Temperature CACOT Sensor 5 EGR cooler 6 Intake Manifold Temperature IMT sensor 7 EGR valve 8 Turbocharger 2 Compressor Inlet Sensor TC2IS 9 Air filter housing 10 Humidity Sensor HS Inlet Air Te...

Page 19: ...e manifold and then the cylinder head The intake manifold is an integral part of the cylinder head casting During cold weather the Inlet Air Heater system activates the heater element vaporizing and i...

Page 20: ...tered air enters the LP compressor where it is compressed and directed to the Low Pressure Charge Air Cooler LPCAC Cooled compressed air then enters the HP compressor where it is further compressed an...

Page 21: ......

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