Navigator PIT BOSS PB850G Owner'S Manual Download Page 13

13

EN

ENGLISH

TROUBLESHOOTING

Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit 

Boss

®

 grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful.

For FAQ, please visit 

www.pitboss-grills.com

. You may also contact your local Pit Boss

®

 authorized dealer or contact Customer 

Service for assistance. 

WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, 

maintenance or service work. Ensure the grill is completely cooled to avoid injury.

PROBLEM

CAUSE

SOLUTION

No Power Lights 

On The Control 

Board

Temperature Control 

Dial is still off.

Press the Power Button, and ensure the button glows blue to show there is a power 

connection. Turn the Temperature Control Dial to a temperature setting.

Not Connected To 

Power Source

Ensure unit is plugged into a working power source. Reset breaker. Ensure GFCI is a minimum 

10 Amp service (see 

Electric Wire Diagram 

for access to electric components) Ensure all 

wire connections are firmly connected and dry.

Fuse Blown On The 

Control Board

Remove hopper access panel (see 

Electric Wire Diagram 

for diagram), press in plastic tabs 

holding the control board in place and carefully pull controller inside the hopper to release 

controller. Check the fuse for a broken wire or if the wire has turned black. If yes, fuse needs 

to be manually replaced.

The GFCI outlet has 

been tripped.

Remove hopper access panel (see 

Electric Wire Diagram 

for diagram), and ensure all wire 

connections are firmly connected and dry. Ensure GFCI is a minimum 10 Amp service.

Faulty Control Board

Control Board needs to be replaced. Contact Customer Service for a replacement part.

Fire in Fire pot Will 

Not Light

Auger Not Primed

Before the unit is used for the first time or anytime the hopper is completely emptied out, 

the auger must be primed to allow pellets to fill the auger tube. If not primed, the igniter 

will timeout before the pellets reach the fire pot. Follow 

Hopper Priming Procedure

.

Auger Motor Is 

Jammed

Remove cooking components from the main barrel. Press the Power Button to turn the unit 

on, turn Temperature Control Dial to SMOKE, and inspect the auger feed system. Visually 

confirm that the auger is dropping pellets into the fire pot. If not operating properly, call 

Customer Service for assistance or a replacement part.

Igniter Failure

Remove cooking components from the main barrel. Press the Power Button to turn the unit 

on, turn Temperature Control Dial to SMOKE, and inspect the igniter. Visually confirm that 

the igniter is working by placing your hand above the fire pot and feeling for heat. Visually 

confirm that the igniter is protruding approximately 13mm / 0.5 inches in the fire pot. If not 

operating properly, follow 

Manual Start-up Procedure 

to continue use of grill; however, 

call Customer Service for assistance or a replacement part.

Flashing Dots On 

LCD Screen

The Igniter Is On

This is not an error that effects the grill. Used to show that the unit has power and is in 

Start-Up mode (igniter is on). The igniter will turn off after five minutes. Once the flashing 

dots disappear, the grill will begin to adjust to the desired temperature selected.

Flashing 

Temperature On 

LCD Screen

Grill Temperature Is 

Below 65°C /150°F

This is not an error that effects the unit; however, it is used to show that there is some risk 

that the fire could go out. Check hopper for sufficient fuel or if there is an obstruction in 

the feed system. Remove pellets and follow 

Care and Maintenance

 instructions. Check grill 

temperature probe and follow 

Care and Maintenance

 instructions if dirty. Check fire pot 

for ash build-up or obstructions, and follow 

Care and Maintenance

 instructions for ash 

build-up. Check fan. Ensure it is working properly and air intake is not blocked. Follow 

Care 

and Maintenance

 instructions if dirty. Check auger motor to confirm operation (rotation), 

and ensure there is no blockage in the auger tube.

Summary of Contents for PIT BOSS PB850G

Page 1: ... instructions could result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area WOOD PELLET GRILL SMOKER IMPORTANT READ CAREFULLY RETAIN FOR FUTURE REFERENCE MANUAL MUST BE READ BEFORE OPERATING For outdoor and household use only Not for commercial use OWNERS MANUAL ...

Page 2: ... Should a grease fire occur turn the grill OFF and leave the lid closed until the fire is out Unplug the power cord Do notthrowwaterontheunit Donottrytosmotherthefire Useofanall class classABC approvedfireextinguisher isvaluabletokeeponsite Ifanuncontrolledfiredoesoccur calltheFireDepartment 2 Keep electrical supply cords and the fuel away from heated surfaces Do not use your grill in the rain or ...

Page 3: ...rmedwhentheapplianceisoperatedincorrectly suchas blockageofthecombustionfan failuretocleanandmaintaintheburnarea or poor air to fuel combustion It is dangerous to operate this appliance should the flame become dark sooty or if the burn pot is overfilled with pellets When ignited this creosote makes an extremely hot and uncontrolled fire similar to a grease fire Should this happen turn the unit OFF...

Page 4: ...acement Parts 16 Hopper Replacement Parts 18 Warranty Conditions 19 Exceptions 19 Ordering Replacement Parts 20 Contact Customer Service 20 Warranty Service 20 COPYRIGHT NOTICE Copyright 2020 All right reserved No part of this manual may be copied transmitted transcribed stored in a retrieval system in any form or by any means without expressed written permission of Dansons 3411 North 5th Avenue S...

Page 5: ...winter move your grill to an area that is out of the wind and direct cold Check local bylaws regarding the proximity of your grill in relation to your home and or other structures Put everything you need on a tray bundle up tight and get it done To help keep track of the outside temperature place an outdoor thermometer close to your cooking area Keep a log or history of what you cooked the outdoor...

Page 6: ...greatly reduce the chances of a grease flare up Ensure that the flame broiler slider in the closed position covering the slotted openings Great range for cooking anything wrapped in bacon or where you want versatility with control LOW TEMPERATURE 80 125 C 176 257 F This range is used to slow roast increase smoky flavor and to keep foods warm Infuse more smoke flavor and keep your meats juicy by co...

Page 7: ...ACTUAL FC COOK FC P SET FC PROBE 2 FC SMOKE OFF 200º 475º HIGH 225º 450º 250º 400º 300º 350º The LCD Screen is used as the information center for your unit The LCD screen will display your Desired Cook Temperature Actual Cook Temperature and Meat Probe Temperatures if connected If only one Meat Probe is connected only one reading will be displayed 230 245 205 175 150 120 110 SMOKE 95 OFF HIGH P Se...

Page 8: ...s needed USING THE P SETTING IN SMOKE MODE Anytime the temperature dial is set to SMOKE such as the start up cycle the auger will run on more of a manual mode of cooking versus using one of the preset dial temperatures First the auger will continuously turn and feed pellets for four minutes After four minutes the auger begins to run a feed cycle based on the P setting selected on the Digital Contr...

Page 9: ...the Temperature Control Dial is in the SMOKE position Open the barrel lid Remove the cooking components from inside Remove all unburnt pellets and ash from the fire pot Avoid touching the igniter to avoid injury as it may be extremely hot 2 Once all cooking components are removed and cleaned press the Power Button to turn the unit on Check the following Visually confirm that the igniter is working...

Page 10: ...should be rolled up in a large loose coil Although the probes are stainless steel do not place in the dishwasher or submerge in water Water damage to the internal wires will cause the probe to short out causing false readings If a probe is damaged it should be replaced 3 INSIDE SURFACES It is recommended to clean your fire pot after every few uses This will ensure proper ignition and avoid any har...

Page 11: ... Broiler Every 5 6 Grill Sessions Scrape Main Plate with Slider Do Not Wash Clean Front Shelf After Each Grill Session Scrub Pad Soapy Water Grease Bucket After Each Grill Session Scrub Pad Soapy Water Auger Feed System When Pellet Bag is Empty Allow Auger to Push Out Sawdust Leaving Hopper Empty Hopper Electric Components Once A Year Dust Out Interior Wipe Fan Blades with Soapy Water Air Intake V...

Page 12: ... and cooking spatter a BBQ floor mat would protect a deck patio or stone platform from the possibility of grease stains or accidental spills 3 GRILLING TIPS AND TECHNIQUES To infuse more smoke flavor into your meats cook longer and at lower temperatures also known as low and slow Meat will close its fibers after it reaches an internal temperature of 49ºC 120ºF Misting or mopping are great ways to ...

Page 13: ...t be primed to allow pellets to fill the auger tube If not primed the igniter will timeout before the pellets reach the fire pot Follow Hopper Priming Procedure Auger Motor Is Jammed Remove cooking components from the main barrel Press the Power Button to turn the unit on turn Temperature Control Dial to SMOKE and inspect the auger feed system Visually confirm that the auger is dropping pellets in...

Page 14: ...P Setting is too LOW Push the P SET button and increase the P setting Grill Will Not Achieve Or Maintain Stable Temperature Insufficient Air Flow Through Fire pot Check fire pot for ash build up or obstructions Follow Care and Maintenance instructions for ash build up Check fan Ensure it is working properly and air intake is not blocked Follow Care and Maintenance instructions if dirty Check auger...

Page 15: ...n services comply with a testing tolerance of 5 10 percent FUEL INPUT RATING 2 KG H 4 4 LB H INDEX W WHITE Y YELLOW P PURPLE R RED K BLACK G GREEN P P R Y Y Y P K K W G W W W R R W W W W Y Y K W IGNITER ASSEMBLY HD CARTRIDGE HEATER 200W 230V 0 375 X 5 000 FIRE POT DRAFT FAN 50 60HZ 230V 1 PHASE GROUNDED POWER CORD VW 1 105 C 221 F 18 3 STANDARD CSA AUGER MOTOR FEED SYSTEM 30W 230V 2 RPM MOTOR GROU...

Page 16: ...nt Shelf x1 23 A Meat Probe x1 24 A Front Shelf Bracket Right x1 25 A Front Shelf Bracket Left x1 26 A Grease Bucket x1 27 A Right Side Table x1 28 A Cooking Grid A x1 29 A Cooking Grid B x2 30 A Warming Rack x1 31 A Hopper Assembly x1 32 A Cable Clips x1 33 A Power Cable x1 34 A Screw x18 35 A Washer x18 36 A Locking Washer x18 37 A Screw x30 38 A Screw x4 39 A Wheel Axle Pin x2 40 A Wheel Cotter...

Page 17: ...N ENGLISH 41 A 40 A 39 A 38 A 37 A 36 A 35 A 34 A 1 A 2 A 4 A 3 A 10 A 19 A 12 A 15 A 14 A 17 A 18 A 20 A 16 A 8 A 6 A 7 A 5 A 13 A 11 A 21 A 22 A 24 A 25 A 26 A 9 A 23 A 27 A 28 A 29 A 30 A 31 A 32 A 33 A ...

Page 18: ...H Auger Motor HOPPER REPLACEMENT PARTS Part Description 11 PDH Nylon Bushing 12 PDH Auger Flighting Assembly 13 PDH Auger Box Housing 14 PDH Hopper Housing Gasket 15 PDH Igniter 16 PDH Fire Pot 17 PDH Glass Plate 18 PDH Glass 19 PDH Rubber Seal NOTE Due to ongoing product development parts are subject to change without notice 1 PDH 2 PDH 3 PDH 4 PDH 5 PDH 6 PDH 7 PDH 8 PDH 12 PDH 13 PDH 14 PDH 15 ...

Page 19: ...eratures excessive humidity chlorine industrial fumes fertilizers lawn pesticides and salt are some of the substances that can affect metal coatings For these reasons the warranty does not cover rust or oxidization unless there is loss of structural integrity on the grill component Should any of the above occur kindly refer to the care and maintenance section to prolong the lifespan of your unit D...

Page 20: ...td requires proof of purchase to establish a warranty claim therefore retain your original sales receipt or invoice for future reference The serial and model number of your Pit Boss grill can be found on the hopper Record numbers below as the label may become worn or illegible MODEL SERIAL NUMBER DATE OF PURCHASE AUTHORIZED DEALER Our goods come with guarantees that cannot be excluded under the Au...

Page 21: ...21 EN ENGLISH ...

Page 22: ...nal Corporation Pty Ltd 61 8 9248 9822 service genesiscorp com au WARNING Thisproductcanexposeyoutochemicalsincludingcarbonmonoxide whichisacombus tionby productknowntocausecancer birthdefectsorotherreproductiveharm Formoreinformation goto WWW PRODUCTSAFETY GOV AU NEWS CARBON MONOXIDE SAFETY MADE IN CHINA ...

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