Nautilus Schwinn 450, Service Manual

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Important Safety Instructions - Before servicing or using this equipment, obey the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
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Service manual
• Read and understand the Service Manual before working on the machine. Failure to obey the instructions and safety warnings could cause injury to the service technician or by -
standers. • Keep bystanders and children away from the product being serviced at all times. • Make sure that the repair is done in an appropriate work space away from foot traffic
and exposure to bystanders. •
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Disconnect all power and allow to sit for 5 minutes before you service this machine. • Some components of the equipment can be
heavy or awkward. Enlist the service of a second person when you do maintenance steps involving these components. Do not try to do heavy or awkward steps on your own. • Use
only replacement parts and hardware that are supplied or approved by Nautilus. Failure to use Nautilus-approved replacement parts can adversely affect the safety and functionality
of the equipment creating a risk to users. • Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing main -
tenance or replacing components. If necessary request replacement warning stickers or placards from Nautilus
®
customer service. • Do not try to change the design or functionality
of the machine being serviced as this can adversely effect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been
verified and tested for correct performance.
Nautilus, Inc., (800) NAUTILUS / (800) 605-3369, www.NautilusInc.com - Customer Service: North America (800) 605-3369, tcinquiry @nautilus.com | outside U.S. +01-360-859-5180, technics-APLA@nautilus.com | © 2011 Nautilus, Inc.,
All rights reserved. ™ and ® indicate a trademark or registered trademark. Nautilus, Inc. (www.NautilusInc.com) trademarks include NAUTILUS®, BOWFLEX®, SCHWINN® and UNIVERSAL® and respective logos. Other trademarks are
the property of their respective owners.
Serial Number
AAAAAAA Nautilus
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part number (SKU)
BBB Vendor Code
PPPPPP Purchase Order Number
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CCCCCC Unique Identifier
Schwinn
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450 Elliptical Fitness Machine
Important Safety Instructions 1
Specifications 1
Maintenance 2
Maintenance Parts 3
Troubleshooting 4
Console Setup Mode 5
Replacing the Console Assembly 6
Replacing the Static Handlebar Assembly 7
Removing the Upper and Lower Handlebar Arms 8
Replacing the Pedals and Legs 9
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300lbs. (136kg).
Keep children away.
Prior to use, read and understand the
Owners Manual.
Injury or death is possible if Caution is not
used while using this machine.
The maximum user weight for this
machine is 300 lbs (136 Kg).
Replace any “Caution” “Warning” or
“Danger” label that is illegible, damaged,
or removed.
This machine is for home use only.
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Maximum User Weight: 300 lbs. (136 kg)
Power Requirements:
Operational Voltage: Operational Voltage 9VDC
Operating Current: 1500 mA
Regulatory Approvals:
AC Power Adapter: UL listed, CSA certified (or equivalent),
Rated 120V 60Hz Input, 9VDC, 1500mA
Output. Class 2 or LPS.
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Replacing the Front Stabilizer 10
Replacing the Rail Assembly 11
Removing the Shrouds 13
Replacing the Tensioner Assembly 14
Replacing the Flywheel, Drive Belt and Drive Pulley 15
Replacing the Servo Motor 16
Adjusting the Servo Motor 18
Replacing the Brake Assembly 19
Replacing the Speed Sensor Assembly 21
Replacing the Power Inlet Assembly 22
This product, its packaging, and components contain chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. This Notice is provided in
accordance with California’s Proposition 65. If you would like additional information, please refer to our Web site at www.nautilus.com/prop65.