Nautel NAB05E Technical Instructions Download Page 28

 

48 VOLT BATTERY CHARGER 

 NAB05E 
 

 

 

 Page 

5-3 

 

01 September 2004 

(m)  Output voltage of variable dc power supply 

shall be within 0.5% of the battery bank's fully 
charged, open circuit, terminal voltage 
[determined in step (a) of paragraph 5.3.2]. 

 
(n)  Repeat step (j), simulate a 10% decrease in the 

ac power source by setting the variac's output to 
10% below the nominal V ac and then repeat 
steps (l) and (m). 

 
(o)  Turn off the battery charger (set its 

POWER

 

switch 

OFF

 

and verify 

POWER

 

lamp turns off). 

 
(p)  Disconnect test leads of oscilloscope and 

variable dc power supply. 

 
(q)  Reconnect the power transformer's 75-0-75 V ac 

secondary to the battery charger's switched full 
wave rectifier.  Connect wire #4 to T1-5 and 
wire #5 to T1-7. 

 
(r)  Reconnect negative lead from battery bank to 

TB2-1 of the battery charger. 

 
(s)  Connect a 5 ampere dc ammeter between TB2-2 

and the positive leads of the battery bank.  
Ensure positive terminal of ammeter is 
connected to TB2-2. 

 
(t)  Discharge the battery bank or simulate a deeply 

discharged condition by reconfiguring the 
battery bank for a nominal 36 V dc terminal 
voltage (remove one 12 volt battery). 

 
(u)  Set the variac's output to 230 or 115 V ac (ac 

power source for battery charger). 

 
(v)  Turn on the battery charger (set its 

POWER

 

switch 

ON

 and verify 

POWER

 

lamp turns on). 

 
(w)  The ammeter reading shall be the desired charge 

current (not to exceed 3.0 amperes) as 
determined in step (b) of paragraph 5.3.2. 

 
(x)  Simulate a 10% increase in the ac power source. 

Set the variac's output to 10% above the 
nominal V ac and verify the ammeter reading 
does not increase by more than five percent. 

 

(y)  Simulate a 10% decrease in the ac power 

source.  Set the variac's output to 10% below the 
nominal V ac and verify the ammeter reading 
does not decrease by more than five percent. 

 
(z)  Turn off the battery charger (set its 

POWER

 

switch 

OFF

 

and verify 

POWER

 

lamp turns off). 

 
(aa)  Disconnect the variac and connect ac power 

source wiring directly to the battery charger as 
detailed in step (d) of paragraph 3.8.3. 

 
(ab)  If battery bank was reconfigured to simulate a 

discharged condition in step (t), restore it to its 
original (48 volt) configuration. 

 
(ac)  Partially discharge the battery bank to ensure it 

will require a charging current when the battery 
charger is turned on. 

 
(ad)  Turn on the battery charger (set its 

POWER

 

switch 

ON

 and verify 

POWER

 

lamp turns on). 

 
(ae)  Note the interval of time between charging 

periods (ammeter current will drop to 0).  

 
(af)  Simulate an increase in temperature at the 

battery bank by heating its temperature 
transducer with a controlled heat source (heat 
gun). 

 
(ag)  Verify the interval of time between charging 

periods increases as the sensed temperature 
increases. 

 
(ah)  Discontinue heating battery bank's temperature 

transducer. 

 
(ai)  When the battery bank is fully charged (inter-

vals between charging periods are in excess of 
60 seconds), measure the specific gravity and/or 
terminal voltage of all battery cells. 

 

Specific gravity should be as specified by 
battery manufacturer for a fully charged battery. 

 

The terminal voltage for each cell shall be the 
voltage specified by the battery manufacturer. 

 

Summary of Contents for NAB05E

Page 1: ...tt s Cove NS Canada B3Z 3J4 Phone 207 947 8200 Phone 902 823 3900 Fax 207 947 3693 Fax 902 823 3183 ISO 9002 REGISTERED ISO 9001 REGISTERED Copyright 2004 NAUTEL All rights reserved TECHNICAL INSTRUCT...

Page 2: ...ember 2004 Warranty 2 0 01 September 2004 Contents 1 0 01 September 2004 Contents 2 0 01 September 2004 Contents 3 0 01 September 2004 Contents 4 Blank 1 1 0 01 September 2004 1 2 0 01 September 2004...

Page 3: ...NCH CASUALTY S NOSE AND EXHALE TWO SLOW BREATHS INTO CASUALTY Figure 5 h REMOVE YOUR MOUTH and check for breathing Figure 6 i CONTINUE GIVING ONE BREATH EVERY FIVE SECONDS without interruption If any...

Page 4: ...do not handle affected areas more than necessary 7 Do not apply salves grease etc to burns 8 Do not remove burned clothing which adheres to the skin or break blisters 9 Cover the burn with a dry steri...

Page 5: ...l the patient is breathing on his own or until medical aid arrives Survival rates can be quite high if cardio pulmonary resuscitation is started within 3 to 4 minutes of the injury being received ACT...

Page 6: ...M OXIDE ceramic which is non hazardous during normal device operation and under normal device failure conditions These devices are specifically identified in the equipment manual s parts list s DO NOT...

Page 7: ...costs incurred in returning the part assembly to the Customer 5 Warranty replacement parts and repair which are provided under items 2 or 3 shall be guaranteed for a period of ninety days from date o...

Page 8: ...hirteen months from shipment repair and exchange of modules is at no charge to the customer When the warranty has expired a charge of 80 of the list price for all exchanged modules is made If the faul...

Page 9: ...N ON OVERVIEW 2 2 2 2 10 FULL WAVE RECTIFIER OVERVIEW 2 3 2 3 DETAILED DESCRIPTION 2 3 2 3 1 AC POWER SUPPLY 2 3 2 3 2 23 VDC POWER SUPPLY 2 3 2 3 3 15 VDC POWER SUPPLY 2 3 2 3 4 DIGITIZER 2 4 2 3 5 R...

Page 10: ...NG INSTRUCTIONS 4 1 GENERAL 4 1 4 2 EMERGENCY SHUTDOWN PROCEDURE 4 1 4 3 PERSONNEL SAFETY 4 1 4 4 CONTROLS AND INDICATORS 4 1 4 5 TURNING ON THE BATTERY CHARGER 4 1 4 6 OPERATING PRECAUTIONS 4 1 4 7 F...

Page 11: ...MFR PART NO COLUMN 7 2 7 6 6 OEM CODE COLUMN 7 2 LIST OF ILLUSTRATIONS Number Title Page 2 1 Timing Information 2 7 6 1 Waveforms 6 4 SD 1 Block Diagram NAB05E Battery Charger SD 1 SD 2 Electrical Sch...

Page 12: ...m of the cabinet and connected to two terminal blocks on the rear panel inside the cabinet The battery charger circuitry comprising a supply transformer choke two thyristors two fuses one power on off...

Page 13: ...loscope with a calibrated time base Monitor waveforms during trouble shooting procedures Dc Power Supply Any good quality dc power supply 0 70 volts Simulate precise full charge no load battery voltag...

Page 14: ...n parallel When the ac power source voltage is 230 V ac 50 Hz the primary windings are connected in series One set of secondary windings provides 17 5 V ac RMS for the low voltage power supplies The s...

Page 15: ...effectively increasing the time required to generate a master reset signal as the batteries approach their fully charged condition 2 2 7 EIGHT SECOND TIMER OVERVIEW An oscillator timer integrated cir...

Page 16: ...reset level A choke is installed in the centre tapped ac return path to filter the average dc voltage It also contains a free wheeling diode that prevents oscillations when the thyristor control pulse...

Page 17: ...d by the status of the eight second timer When A1Q2 is turned on the collector of A1Q1 will be clamped to the dc reference level and the switching action of A1Q1 will be inhibited When A1Q2 is turned...

Page 18: ...an open circuit and it will have no influence on the operation of transistor A1Q1 2 3 8 CHARGING CURRENT CONTROL The charging current control circuit consists of operational amplifier A1U3C and its as...

Page 19: ...to TB2 1 thru inductor L1 as the negative voltage terminal for voltages developed by the switched full wave rectifier The 75 0 75 RMS ac voltage from T1 s secondary winding is applied to the anodes o...

Page 20: ...48 VOLT BATTERY CHARGER NAB05E Page 2 7 01 September 2004 Figure 2 1 Timing Information...

Page 21: ...ampere maximum load The battery cable enters the battery charger through a cable entry hole in the bottom of its cabinet Individual wires are connected to TB2 2 and TB2 1 UNPACKING 3 4 The battery ch...

Page 22: ...ify that the wiring connected to the primary winding taps of power transformer T1 is connected to accommodate the voltage of the ac power source to be sued as follows a When ac power source voltage is...

Page 23: ...emperature sensor is located where it will not be exposed to corrosive acids or gasses 3 8 6 POST INSTALLATION INSPECTION Visually inspect the battery charger s interior after installation and prior t...

Page 24: ...ING ON THE BATTERY CHARGER 4 5 There are no special turn on procedures Verify the requirements of paragraph 3 8 have been satisfactorily completed and observe the precautions specified in paragraph 4...

Page 25: ...the battery charger They should be maintained at their fully charged state unless the equipment that is connected to them is or has recently been drawing current from the batteries Check the specific...

Page 26: ...spect as follows 5 3 1 OPERATION OF EQUIPMENT Observe the precautions presented in section 4 when operating the battery charger 5 3 2 ADJUSTMENT PRE REQUISITES Prior to adjusting the battery charger e...

Page 27: ...rom nominal Preset the output of the variac to 230 V ac or 115 V ac depending on the ac source c Disconnect battery bank from battery charger by disconnecting the interconnecting wiring from TB2 2 and...

Page 28: ...source Set the variac s output to 10 above the nominal V ac and verify the ammeter reading does not increase by more than five percent y Simulate a 10 decrease in the ac power source Set the variac s...

Page 29: ...easure the specific gravity of the electrolyte to verify the battery charger is functioning normally If the batteries being charged do not have provision to check their electrolyte periodically measur...

Page 30: ...16 Reference Designations for Electrical and Electronic Parts and Equipments Each electrical symbol has been identified with its basic reference designation To obtain the full reference designation fo...

Page 31: ...efective fuse F2 b No pulses to turn on b Check pulses at gates of Q1 Q2 c Battery fully charged c No corrective action necessary Battery not charging a CHARGE VOLTAGE potentiometer a Adjust battery c...

Page 32: ...2 XF2 Side 13 White 16 XF2 Centre R1 04 14 White 16 R1 04 C1 15 White 16 P1 1 Q2 Gate 16 White 22 P1 2 Q1 Gate 17 White 22 P1 3 XDS1 Cathode 18 White 22 P1 7 T1 9 19 White 22 P1 8 C1 Cathode 20 White...

Page 33: ...5 0 Volts division 5 0 Milliseconds division Centre line at 10 Volts DIGITIZER OUTPUT Junction A1R2 CR1 1 0 Volts division 5 0 Milliseconds division Centre line at dc reference level RAMP GENERATOR O...

Page 34: ...VOLT BATTERY CHARGER NAB05E Page 6 5 01 September 2004 THYRISTOR TURN ON CONTROL PULSES Junction A1R2 CR1 5 0 Volts Division 5 0 Milliseconds division Centre line at 10 Volts Figure 6 1 Waveforms Shee...

Page 35: ...de Parts that are common to all variations will not have an entry in this column Notes at the end of each table explain the code s significance 7 6 2 REF DES COLUMN This column con tains the reference...

Page 36: ...not listed in the catalog when this listing was compiled have been assigned a unique five letter code This code is assigned arbitrarily and has no other significance The manufacturers identified for...

Page 37: ...d Massachusetts 02062 35005 Dale Electronics Canada Limited 18 Howden Road Scarsborough Ontario Canada M1R 3E6 USA customers use 91637 37338 Nautel Limited 10089 Peggy s Cove Road Hackett s Cove Nova...

Page 38: ...ernational Rectifier 9220 Sunset Boulevard PO Box 2321 Terminal Annex Los Angeles California 90069 83003 VARO Incorporated PO Box 401426 2203 Walnut Street Garland Texas 75040 89473 General Electric D...

Page 39: ...s 2 1 2W RAP09 RL20S102G 35005 A1R3 Resistor Metal Film 100K Ohms 2 1 2W RAP17 RL20S104G 35005 A1R4 Resistor Metal Film 1200 Ohms 2 1 2W RC38 RL20S122G 35005 A1R5 Resistor Metal Film 10K Ohms 2 1 2W R...

Page 40: ...B 00853 CR1 Diode Power Rectifier 300V 40A QK17 1N1187A 81483 DS1 Diode Light Emitting Green QK12 HLMP 3554 50434 1 F1 Fuse 5A 250V Slow 3AB FB33 MDA5 71400 2 F1 Fuse 3A 250V Slow 3AG FA10 313003 7591...

Page 41: ...Figure SD 1 Block Diagram NAB05 Battery Charger Page SD 1 01 September 2004...

Page 42: ...Figure SD 2 Electrical Schematic NAB05E Battery Charger Page SD 2 01 September 2004...

Page 43: ...Figure MD 1 Assembly Detail NAB05E Battery Charger Page MD 1 01 September 2004...

Page 44: ...Figure MD 2 Assembly Detail Battery Charger PWB P N 147 1310 08 Page MD 2 01 September 2004...

Page 45: ...Figure MD 3 Dimensional Information NAB05 Battery Charger Page MD 3 1 01 September 2004...

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