National Instruments NI 9751 User Manual Download Page 8

NI 9751 User Manual

|

© National Instruments

|

7

Internal Boost Power Supply

The NI 9751 contains an internal boost power supply that can maintain a voltage level from 
battery voltage up to 190 V. You can use software to enable or disable boost power supply at 
any time. The internal booster power supply is disabled automatically whenever critical faults 
occur and can only be enabled by clearing the faults. Internal capacitors store the high voltage, 
which is used to drive the high-voltage phases of the injector current profile.

High Voltage

The NI 9751 normally operates at voltages up to 190 V. Take 

extreme care to protect against shock. Even when the NI 9751 is completely powered 
off, allow approximately three minutes for the internal high voltage to dissipate. Do 
not touch any of the module screw terminals or injector terminals while the NI 9751 
is powered on.

Internal Boost Power Supply Performance

The following critical factors determine how well the internal boost power supply will perform 
for a particular injector solenoid application:

Injector solenoid resistance

Injector solenoid inductance

Peak current required to open the injector valve

Working voltage requirement (HVTarget)

Frequency of injection events

Injector solenoid back-boost time (BackBoostTime)

Injector Solenoid Resistance

Typical common rail diesel injector solenoids will have a resistance of 1 

 or less. This 

resistance wastes, as heat, a portion of the energy supplied to the solenoid and affects the 
maximum current achieved in the coil, which depends on the drive voltage applied. In general, 
lower solenoid resistances are better for common rail solenoid injector applications.

Injector Solenoid Inductance

Typical common rail injector solenoids have an inductance of 1 mH or less. Inductance acts to 
resist current change through the coil. As inductance increases, more time is required to achieve 
the required peak current level, given a constant drive voltage. When you use the internal high 
voltage to drive current, energy transfers from the internal high voltage capacitance to the 
injector solenoid. Longer drive times deplete energy from the internal high voltage capacitance. 
The internal boost supply works harder to maintain the high voltage target. Inductance is 
proportional to the magnetic force generated for opening the injector valve.

Peak Current Requirement

Higher peak-currents require more energy from the internal boost power supply because the 
internally stored high voltage depletes at a higher rate.

Summary of Contents for NI 9751

Page 1: ...SHC68 68 RDIO...

Page 2: ...ver Module Contents Safety Guidelines 2 Introduction 2 Pinout 3 Hardware 4 Powering the Module 4 Platform Compatibility 6 Internal Boost Power Supply 7 Direct Injector Drivers 10 Connecting Injectors...

Page 3: ...stances Introduction The NI 9751 Direct Injector DI Driver Module includes the following components CompactRIO cRIO module with the following components for driving a variety of diesel and gasoline DI...

Page 4: ...specified for each phase First phase can be configured to end after first peak DI Calibrator application which assists with firing injectors on a test bench for configuring the injector current voltag...

Page 5: ...e external screw terminal connector block the terminals of which are labeled BATT 0 and GND 9 A typical power source is an automotive 12 VDC or 24 VDC battery system but the NI 9751 can accept power f...

Page 6: ...ange from 24 V to 190 V and is optionally used to provide the boost voltage in place of the internal boost supply Because the internal boost power supply is a significant contributor to the internal m...

Page 7: ...ontrol modules are not compatible with the National Instruments CompactDAQ chassis You can use NI Powertrain Control modules with NI cRIO 911x NI cRIO 907x and NI R Series Expansion systems under the...

Page 8: ...valve Working voltage requirement HVTarget Frequency of injection events Injector solenoid back boost time BackBoostTime Injector Solenoid Resistance Typical common rail diesel injector solenoids wil...

Page 9: ...nt level This configuration can lead to back boosting the power supply over the required working voltage Use the internal high voltage supply to prevent this from happening If the working voltage exce...

Page 10: ...nductance while not using the boost supply Internal Boost Power Supply Benchmarks Table 2 describes bench test results that demonstrate power supply capability With air flow over the NI 9751 you can e...

Page 11: ...high voltage supply connects to the same internal capacitance as the internal boost supply Ensure that you make a permanent connection before you power the external power supply When an external high...

Page 12: ...per and lower current dithering setpoints phase duration and high voltage or battery voltage drive circuit Use the high voltage drive circuit only when necessary to conserve internal boost power suppl...

Page 13: ...of the injection command is not determined by the total durations of the IPhaseArray elements but by the Boolean command delivered to the DI Driver FPGA Express VI If the Duration parameter of an IPh...

Page 14: ...ments 13 Figure 5 Current and Voltage Traces from Solenoid IPhaseArray Configuration Example 2 Figure 6 Solenoid IPhaseArray Configuration Example 3 Figure 7 Current and Voltage Traces from Solenoid I...

Page 15: ...iguration Example 4 Phase1FirstPeakEnable The Phase1FirstPeakEnable is a Boolean control that transfers operation from the first phase to the second phase upon reaching the first current peak that cor...

Page 16: ...ght cause unpredictable injector valve closing Calibrate the BackBoostTime long enough for the energy within the injector solenoid to fully discharge to the internal boost power supply If BackBoostTim...

Page 17: ...16 ni com NI 9751 User Manual Figure 13 BackBoostTime 0 050 ms Figure 14 BackBoostTime 0 100 ms Figure 15 BackBoostTime 0 150 ms...

Page 18: ...y Electrically a piezo stack is like a capacitor because it requires current in one direction to charge up to a specified voltage and current in the opposite direction to discharge The typical charge...

Page 19: ...ed Schematic for Two Piezo Injectors Internal Boost Power Supply Current Sense Comparator Circuitry High Side High Voltage Switch 47 H Inductor 47 H Inductor Short Piezo Injector 1 CH1 Low Side Switch...

Page 20: ...connect Channel 3 with a shorting jumper between the Inj and Inj terminals When you enable PiezoInvert mode the first four IPhaseArray elements are used for discharge and the last four elements are u...

Page 21: ...voltage waveforms for seven different IPhaseArray configurations for piezo injectors Figure 18 Piezo IPhaseArray Configuration Example 1 Figure 19 Current and Voltage Traces From Piezo IPhaseArray Con...

Page 22: ...Voltage Traces from Piezo IPhaseArray Configuration Example 2 HVTarget 150 V Charge time 124 s Figure 22 Piezo IPhaseArray Configuration Example 3 Figure 23 Current and Voltage Traces from Piezo IPha...

Page 23: ...al Figure 24 Piezo IPhaseArray Configuration Example 4 Figure 25 Current and Voltage Traces from Piezo IPhaseArray Configuration Example 4 HVTarget 150 V Charge voltage 100 V Figure 26 Piezo IPhaseArr...

Page 24: ...es from Piezo IPhaseArray Configuration Example 5 HVTarget 150 V Charge voltage 100 V step then 150 V Figure 28 Piezo IPhaseArray Configuration Example 6 Figure 29 Current and Voltage Traces from Piez...

Page 25: ...tware settings to achieve a specified current voltage profile Injector Driver Circuit Faults and Protections A short circuit in the NI 9751 might result in some scenarios The NI 9751 detects each poss...

Page 26: ...ring the high voltage or low voltage portion of the current profile INJ shorted to INJ This condition causes a HighVoltageDriver critical fault or LowVoltageDriver critical fault during an injection e...

Page 27: ...T input range 7 VDC to 32 VDC Recommended main battery input power capacity 100 W External Power EXT PWR for boost power supply replacement 24 VDC to 190 VDC Note When using an external high voltage p...

Page 28: ...0 oz 1 The recommended maximum time at 40 A is 100 s 2 Longer injection durations are possible but you must consider the duty cycle of the driver For example a single one shot pulse on an injector tes...

Page 29: ...26 1 Class A emissions Industrial immunity EN 55011 CISPR 11 Group 1 Class A emissions AS NZS CISPR 11 Group 1 Class A emissions FCC 47 CFR Part 15B Class A emissions ICES 001 Class A emissions Cautio...

Page 30: ...nment weee Battery Replacement and Disposal Battery Directive This device contains a long life coin cell battery If you need to replace it use the Return Material Authorization RMA process or contact...

Reviews: