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National Flooring Equipment 5700, Operating & Service Manual

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National Flooring Equipment 5700 Operating & Service Manual Download Page 48

Wiring Diagrams

48

401809_5700_RevR

BATTERY #3

BATTERY #2

BATTERY #1

NOTE: BATT #1 IS TYPICALLY 
ROTATED 180  FROM DEPICTION

BATTERY #4

BATTERY #5

BATTERY #6

BATTERY #11

BATTERY #9

BATTERY #8

BATTERY #7

BATTERY #10

BATTERY #12

WD

PG 9

WD

PG 10

BATTERY RIDE-ONS

REFERENCE DOCUMENTS/PARTS

(FOR ENG REFERENCE ONLY - NOT FOR TECH MANUALS)

5700/7700

BATTERY BANK LAYOUT DIAGRAM

5700/7700 ENGEERING REFERENCE ELECTRICAL DOCUMENTS

PART 

NUMBER

DESCRIPTION

5700-100

Wire Set (4AWG Cables for batteries, contactor, circuit breaker, motor)

403128

Hood Harness

403129

Main Harness

403146

Charger Harness

404035

Worklight Assembly

72385

Motor, 4HP, XP2135

5213-3

Battery 200AH (7700 version)

5213-2

Battery, 180AH (5700 version)

5700-104

Contactor (aka Solenoid)

5700-106

Circuit Breaker, 70A

5700-90

Relay Socket

5700-91

Relay, 48V, DPDT

5200-116

Backup Beeper

5110-207

Seat Switch

403042

Low Voltage Alarm (w/Lock Out)

403064

Backup Switch

5700-88

Hour Meter

72453

E-Stop Switch Actuator

72454

Start Switch Actuator

72451

Contact Block, NO (for Start Switch)

72452

Contact Block, NC (for E-Stop Switch)

402878

Power Cord (for Charger)

73507-1

Ext Cord, 7ft

402634

Charger, Quiq 1000 (for JPN)

402578

Charger, Quiq 1500 (standard)

406269

Install, Telematics, Battery (ZTR Option)

A

B

C

D

E

7

8

6

5

4

3

2

1

4/27/2022

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

NATIONAL FLOORING EQUIPMENT INC.

ANY REPRODUCTION IN PART OR IN 

WHOLE WITHOUT THE WRITTEN 

PERMISSION OF NATIONAL FLOORING

EQUIPMENT INC PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DRAWN BY

DATE

NAME

TITLE:

SIZE

B

REV

SHEET 5 OF 5

DIAGRAM, WIRING, 

5700/7700

CTW

DWG. NO.

407246

B

To order go to

Discount-Equipment.com

Summary of Contents for 5700

Page 1: ...Read Manual Before Operating or Servicing Machine 401809 Rev R 5700 ALL DAY BATTERY RIDE ON SCRAPER OPERATING SERVICE MANUAL T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...ettings 15 Steep Cutting Head Angle 15 Application Setup 16 Ditching 17 Headlight 17 Maintenance Schedule 18 Troubleshooting Guide 19 Maintenance 20 Manual Slide Plate Removal 20 Dual Slide Plate Remo...

Page 4: ...Motor Pump Compartment Provides easy access to the motor for maintenance purposes Adjustable Foot Rests Adjusts to operator s level of comfort Cutting Head Cylinder Lift Changes the angle of the cutt...

Page 5: ...e Dual Lift 5700 16XXXX 100V 50 60 Hz Silver Vein Dual Lift 5700 20XXXX 110V 50 Hz Silver Vein Dual Lift 5700 28XXXX 100V 50 60 Hz Silver Vein Dual Lift 5700 30XXXX 100V 50 60 Hz Black Dual Lift Weigh...

Page 6: ...diate hazard which if not avoided will result in death or serious injury Identifies a potential hazard which if not avoided could result in death or serious injury Identifies a potential hazard which...

Page 7: ...on that may cause decreased control Keep hands away from all moving parts and tooling Wear gloves when changing tooling Remove tooling when ma chine is not in use and or lower cutting head to the floo...

Page 8: ...se batteries to fail Re charge as soon as possible after discharge if they are warm first allow them to cool Charger is not water proof only resistant and cannot with stand immersion continuous exposu...

Page 9: ...conditions Leaking pres surized hydraulic fluids may develop a mist or fine spray that can flash or explode upon contact with a source of ignition These explosions can be very severe and could result...

Page 10: ...arging and or charger damage Only use extension cord provided by NFE 2 Complete charging sequence Refer to Charger manual for more details 3 Disconnect cord from the power source Ensure cord and plug...

Page 11: ...cups then slide as far back as possible Figure 4 1 Before lifting machine secure it to the forklift with 3 000 lbs 1 361 kg or heavier straps or a chain Tilt forks back to lift machine Palletizing On...

Page 12: ...er leave machine unattended with strap holding levers open Moving Machine on Caster Moving a weighted machine on only the front caster and not on the cutting head or the front wheel assembly can make...

Page 13: ...ects performance For better results during difficult removal applications use a smaller blade Start with a narrow blade then increase blade size to optimize cutting pass Nar rower blades work easier t...

Page 14: ...e moving Emergency Stop Switch Figure 14 The emergency stop switch is designed to immediately cut power to the system It must be reset in order to restart the machine Seat Switch The seat has a safety...

Page 15: ...lever Settings While the hydraulic slide plate can be adjusted to multiple positions there are two basic slide plate settings Low Setting The hydraulic slide plate is positioned 1 2 5 cm off the floo...

Page 16: ...best Sharp blades are necessary for proper operation Note When removing carpet from over VCT tile and the tile needs to be saved run the machine at a 45 angle over the tile This should help to save th...

Page 17: ...es a shank blade or a shank blade with a carbide tip will work DITCHING Cross Room Ditching Figure 21 When removing hard to remove ceramic VCT or VAT cross room ditching will help to make the removal...

Page 18: ...he 500 operating hour mark the hydraulic fluid should be changed Regular maintenance should be performed according to the schedule Maintenance to be performed Interval Daily 200 hrs 1000 hrs 2000 hrs...

Page 19: ...is Blow out fan cover after each job Machine is making rattling noises Loose hardware on machine Inspect and tighten bolts as needed Charger is hot Charger is in use This is normal Fluid is leaking fr...

Page 20: ...the cylinder from the machine 5 Loosen the pinch bolt from the lower right side of the assembly 6 Remove the lock nut from securing bolts at the top of the slide plate 7 Remove the socket head screws...

Page 21: ...AULIC CYLINDER 1 Disconnect machine from power 2 Disconnect cylinder lines Have a container ready to catch oil from lines 3 Remove cylinder securing hexhead bolt from lower cutting head support 4 Remo...

Page 22: ...d arm wrench remove wheel 5 Replace wheel 6 Replace five lug nuts and tighten making sure lug nuts are very tight 7 Raise cylinder to raise machine off of blocks Remove blocks and lower machine 8 Repe...

Page 23: ...2 Raise the front of the machine up by lowering the front cutting head down all the way or by using 2 ton jack Place blocks under the fork lift cup 3 Slowly raise the cutting head until the machine is...

Page 24: ...0XXXX ONLY NOT SHOWN 1 7 404304 SV HINGE LOWER BOLT ON LOWER WRAP SIVER VEIN 2 404304 G HINGE LOWER BOLT ON LOWER WRAP GREEN 5700 12XXXX ONLY 2 404304 O HINGE LOWER BOLT ON LOWER WRAP ORANGE 5700 15XX...

Page 25: ...8 1 7 5110 117 2 Hub Nut 1 8 401433 Pin Cotter 1 8 x 1 75 1 FOOT PEG ASSEMBLY Item No Part No Description Qty 1 402280 Caster Assy Kingpinless 4 Plate Mount 1 1 1 403352 Wheel 4 OD x 2 1 2 W Wheel Onl...

Page 26: ...13X7 1 5 73531 WASHER FLAT 5 8 1 PART DESCRIPTION QTY WEIGHTS 1 4 2 3 1 5200 261 1A CLAMP 2 2 5200 261 1B BODY ONLY CLAMP 4 3 73063 BOLT HEX HEAD CAP 1 4 20X1 3 4 2 4 73002 WASHER SPLIT LOCK 1 4 2 PA...

Page 27: ...237 FILTER SCREEN 2 9 402989 PIPE RELIEF VALVE 2 1 2 1 10 5110 157 PLUG DRAIN FILLER 2 11 70653 FITTING FILTER 2 12 5700 67 PLUG TANK 1 13 70654 FITTING REDUCER 1 14 5700 70 T FITTING 1 15 5700 58 BR...

Page 28: ...1 7 70655 PIPE MALE 10 X 3 4 1 8 5700 93 GASKET 1 9 400099 HOSE SUCTION 1 2 X 20 W FITTING 2 10 5110 237 FILTER SCREEN 2 11 73310 SCREW SHC 5 16 18 X 7 8 8 12 73303 WASHER SPLIT LOCK 5 16 8 PART DESCR...

Page 29: ...5 D4 PUMP DOUBLE MARZOCCHI 1 70905 D5 PUMP DOUBLE MARZOCCHI 5700 18XXXX ONLY 1 2 5200 1G GASKET PUMP 1 3 72816 FITTING ELBOW 90 DEGREE 3 8 2 4 6280 118 FITTING SUCTION HOSE TO PUMP 2 5 73263 WASHER FL...

Page 30: ...5 2 8 73227 Screw Set 3 8 24x1 4 9 73235 Nut Hex Jam 3 8 24 4 10 401796 Bracket Wldt Valve RH 1 11 401832 Valve Metered Dual Spool Low PSI 2 ITEM NO PART NUMBER DESCRIPTION QTY 12 400034 Fitting FF12...

Page 31: ...Jam 3 8 24 3 10 401796 Bracket Wldt Valve RH 1 11 401832 Valve Metered Dual Spool Low PSI 1 ITEM NO PART NUMBER DESCRIPTION QTY 12 400034 Fitting FF1231 06 08 8 13 73320 Bolt Socket Head Cap 5 16 18x2...

Page 32: ...ldt 1 7 402440 Tooling Holder Weldment 1 8 402513 Cover Hydraulic Adjustment Housing 1 9 402542 Pin Upper Hydraulic Cylinder 1 10 402574 Shield Cylinder 1 11 402576 Pin Cylinder Guard Upper 1 12 5110...

Page 33: ...24 x 25 Black Oxide 2 5 402410 Slide Plate Steel Manual Adjustment 1 6 402440 Tooling Holder Weldment 1 7 402574 Shield Cylinder 1 8 402576 Pin Cylinder Guard Upper 1 9 5110 250 Cylinder NN16 1 10 51...

Page 34: ...2 401674 ROD HOLD DOWN BATTERY 4 3 5700 56 SPACER BATTERY NOT SHOWN 4 4 5700 100 WIRE SET PARTIALLY SHOWN 1 5 404325 TUBING FLEXIBLE PVC 5 8 X 7 8 X 18 3 6 71703 PROTECTOR BATTERY TERMINAL RED 17 7 7...

Page 35: ...H 1 1 1 406475 406475 406475 406475 Assembly Charger Battery 1500W 108 250VAC Hi Freq 370 440AH 1 406644 Assembly Charger Battery 1000W 85 265VAC Hi Freq 370 440AH 1 1 2 402588 402588 402588 402588 40...

Page 36: ...CK NO 10A SPRING CLAMP ZB4 SERIES 1 72455 SWITCH KEYED 1 72456 COLLAR MOUNTING 22MM ZB4 SERIES1 2 5700 102 ASSEMBLY E STOP 1 72452 CONTACT NORMALLY CLOSED 2 72453 PUSH BUTTON RED 1 72456 COLLAR BODY M...

Page 37: ...SHOWN 4 PART DESCRIPTION QTY SEAT ASSEMBLY 1 1 1 5110 207 SWITCH SEAT 1 1 403128 HARNESS SEAT 1 PART DESCRIPTION QTY PART DESCRIPTION QTY SEAT SWITCH SEAT HARNESS 3 2 401809_5700_RevR 1 5200 116 BEEP...

Page 38: ...ADLIGHT ASSEMBLY TELEMATICS OPTIONS Item No Option A 5700 12XXXX Option B 5700 23XXXX Description Qty 1 406277 Module Telematics M7MG Lite 1 2 406278 Mount Kit Telematics M7MG Lite 1 3 407260 Kit Tele...

Page 39: ...149 LABEL FORKLIFT POINT 2 15 L38 LABEL DISCONNECT POWER 1 16 L66 LABEL LARGE CAUTION 1 17 L95F LABEL FLUID LEAK 2 18 L98 LABEL BLADE LIFT 2 19 402464 LABEL NATIONAL LOGO 5 5 X 6 2 20 402010 LABEL 570...

Page 40: ...BANK BATTERY BANK PG2 BATT BAN BATT BAN C13 H TO HOOD ACC PWR 16 YEL CONTR BU PG1 ESTOP TO HO LV 4 RED 5 4 BLK 2 16 RED 16 BLK 4 RED 6 16 RED 16 RED 16 BLK 4 BLK 1 4 RED 8 4 RED 8 4 BLK 3 TO C TO C2...

Page 41: ...RG TO C16 TO C15 O C2 16 RED REVISIONS REV DESCRIPTION DATE ECN DR CK A INITIAL RELEASE 5 12 2022 2357 CTW NB B REVISED HOOD WIRING ADDED TELEMATICS OPTION B 6 24 2022 2361 CTW NB 4 3 2 1 4 27 2022 TH...

Page 42: ...OUT A 16 BLU 16 BLU JUMPER BAR 16 ORG C2 E LVI IN ACC GND C C13 J TO HOOD ESTOP IN B CONTROLS BUS CONTROL BUS C10 2 C10 4 C10 6 REVERSE ALARM C7 C6 C9 C8 NO COM REVERSE SWITCH C10 1 C10 5 CTRL B TO M...

Page 43: ...400 20 RED 401 20 BLK 420 20 BLU 421 20 YEL 440 16 PNK 410 16 YEL 411 16 BLU 413 16 WHT 414 J411 P111 PG7 120 16 BRN 120 TELEMATICS OPTION B J412 J120 111 PG7 16 PUR 111 16 PUR 412 STANDARD CONNECTIO...

Page 44: ...3 J423 T M1 HOUR METER S 430 16 BLK 422 18 ORG 431 18 RED 18 BLK S 422 18 BLK 423 J432 J424 18 ORG 432 18 BLK 424 B E S CONT BEACON OPTION 18 ORG 433 18 BLK 425 16 BLK 16 RED BEACON A B R433 P433 B A...

Page 45: ...16 BLK 002 16 WHT 005 S 003 S 004 CON PG6 7 PG6 7 ONS 002 PG5 005 PG5 4 3 2 1 4 27 2022 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NATIONAL FLOORING EQUIPMENT INC ANY REPRODUCTI...

Page 46: ...D 103 1A F3 FUSE HOLDER 1 2 18 BRN 150 16 PUR 110 PG4 111 16 PUR 111 16 BLK 002 16 BLK 002 18 RED 104 16 WHT 005 16 BRN 121 18 YEL 200 16 WHT 005 005 PG5 PG5 002 86 87A 85 TELE RELAY 87 30 3 10 P150 1...

Page 47: ...LK 1 8V BATTERY 8 4 BLK 6 4 BLK 1 8V BATTERY 11 8V BATTERY 9 8V BATTERY 7 8V BATTERY 10 5700 7700 BATTERY BANK WIRING DIAGRAM WD PG 8 A 3 SE DER ELAY O UNIT 4 3 2 1 4 27 2022 THE INFORMATION CONTAINED...

Page 48: ...TE BATT 1 IS TYPICALLY ROTATED 180 FROM DEPICTION BATTERY 4 BATTERY 5 BATTERY 6 BATTERY 11 BATTERY 9 BATTERY 8 BATTERY 7 BATTERY 10 BATTERY 12 WD PG 9 5700 7700 BATTERY BANK LAYOUT DIAGRAM A B C D E 7...

Page 49: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

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