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MC200H BENDING MACHINE INSTRUCTION BOOK 4

1.4. Machine part identification

Anchor point

Vertical roller guide adjustment screws

Terminals cover

General switch

Hydraulic piston

Piston rod

Top roller - smooth

*

Lower rollers - knurling

*

Pedals

Base-plate fastener

Electrical panel

Hydraulic set

Adjustment of the piston stop

Roller guides deformation

adjustment

Mobile control

Emergency

stop

*

Bending rollers

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Summary of Contents for MC200H

Page 1: ...INSTRUCTIONS BOOK PRADA NARGESA S L Ctra de Garrigàs a Sant Miquel s n 17476 Palau de Santa Eulàlia Girona SPAIN Tel 34 972568085 nargesa nargesa com www nargesa com SECTION BENDING MACHINE MC200H ...

Page 2: ...Thank you for choosing our machines www nargesa com ...

Page 3: ...4 INSTALATION AND START UP 4 1 Positioning the machine 4 2 Dimensions and work area 4 3 External admissible conditions 4 4 Instructions for connecting to the power supply 5 INSTRUCTIONS FOR USE 5 1 Bending principles 5 2 Assembling the rollers 5 3 Positioning the base plate 6 WARNINGS 6 1 Residual hazards 6 2 Counter productive methods 6 3 Other recommendations 7 ASSEMBLY OF THE ROLLERS 7 1 Bendin...

Page 4: ... set of standard tools rollers to allow the bending of profiles in a range of shapes and sizes Apart from the standard rollers the manufacturer also offers different types of additional rollers to produce other types of bending according to the configuration of the material to be handled as well as specific roll ers for works with stainless steel or aluminium manufactured with Sustarin that preven...

Page 5: ...ller guide adjustment screws Terminals cover General switch Hydraulic piston Piston rod Top roller smooth Lower rollers knurling Pedals Base plate fastener Electrical panel Hydraulic set Adjustment of the piston stop Roller guides deformation adjustment Mobile control Emergency stop Bending rollers ...

Page 6: ...tor power 1 1Kw 1 5 CV a 900 r p m Voltage 230 400 V Triphase Intensity 5 2 2 6 A Type of pull Two rollers Roller speed 8 r p m Axes diameter 40 mm Axes useful length 74 mm Structure material Plate Total weight 360 Kg Dimensions 700x830x1530 mm Motor power 0 75 Kw 1 CV a 1400 r p m Pump flow 1 5 l min Work pressure 210 bars ...

Page 7: ...of the machine are located under the main upper cover that protects the mechanisms Although the major mobile elements are protected by the upper cover it is necessary to take special pre cautions during bending operations in order to avoid entrapment between the rollers and the piece being bent Figure 3 Mechanism protection guards ...

Page 8: ...ending machine shouldn t be stored in a place that does not meet the following requirements Humidity between 30 and 95 Temperature of 25 C to 55 C or 75 C for periods not exceeding 24hrs remember that these temperatures are in storage conditions Machines or heavy objects should not be stacked on top Do not take apart for storage CAUTION Before moving the machine it is essential to check that the s...

Page 9: ... of the upper roller raise this until it reaches its highest point When the upper roller comes to a stop reverse the direction of the piston to lower the roller down to its lowest point Repeat the operation to ensure that the friction rule is lubricated Lubricate the machine on a regular basis according to its use It is recommended that you use lithium grease type N 850 EP 2 for bearings The follo...

Page 10: ...ns must be considered when the machine is being placed the working area for the operator and the possible lengths of the parts to be worked The bending machine can be used by a single operator who must be directly in the front of the machine to be able to handle the piece being bend with safety and never on the side Prior to commencing the bending operation with the machine shut down the operator ...

Page 11: ...of the main motor coil connections Change of the hydraulic motor coil connections Change of the transformer connections Adjustment of the intensity range of the motor guard contactors Change of the motor connection When the power supply voltage is 400V three phase we perform the connection in a Star shape default setting in the machine In the case of 230V three phase we perform the connection in a...

Page 12: ...the main motor changing the configu ration of the plates Figure 8 Changing the hydraulic engine connections Change of the transformer connections Depending on the operation voltage required the connections will also have to be changed in the transfor mer This is located secured to the electrical panel inside the machine cabinet as shown in section A3 Electrical cabinet This is like the one shown i...

Page 13: ...tor The regulator indication arrow must be around 5A for 230V three phase connection In the case of a 400V three phase connection this must be around 2 6A The left hand contactor is responsible for protecting the hydraulic motor The regulator indication arrow must be around 3 5A for 230V three phase connection In the case of a 400V three phase connection this must be around 2A If the motor guard c...

Page 14: ...roller end point at the end stop which will allow us to obtain a high level of positioning repeatability The distance between the deformation adjustment roller guide and the work surface must be modified in order to adjust the alignment of the material This task will be performed by tightening the adjusting screws located at the rear of the machine These roller guides guide the material to minimis...

Page 15: ...d on top of the cabinet that holds it allowing the horizontal work To return the machine to its vertical configuration With the help of another operator handling the base plate through the rear now located in horizontal and the cylinder reposition the base plate in an upright position Once positioned in vertical screw the clamping screw located in the inside of the cabinet to prevent the base plat...

Page 16: ... in the extremities between the rollers and the part Users of the machine are recommended to handle the part to be bent firmly with one hand and to move the hand according to the progress of the bending operation in order to maintain a safe distance from the roll ers It is also necessary to prepare the work area to prevent other operators from injuring themselves during operation of the machine 6 ...

Page 17: ...should never be tightened with a wrench and only by hand If pipe rollers are being used the nuts must be loose 1 Front nut M30x200 2 Thick washer 3 55mm Upper roller 4 40mm Upper roller 5 25mm Upper roller 6 55mm Lower rollers 7 40mm Lower rollers 8 25mm Lower rollers Figure 13 Nomenclature of the rollers and assembly ...

Page 18: ...5 x 45 25 x 25 300 200 40 x 40 x 3 350 50 x 50 x 3 700 50 x 50 x 3 600 50 x 50 x 3 450 70 x 70 x 4 40 x 40 x 3 750 350 40 200 40 200 40 150 40 200 80 70 40 500 400 150 40 250 40 250 40 200 40 250 80 60 40 500 400 150 50 200 60 300 60 225 60 225 120 100 80 600 600 400 50 250 60 300 60 225 60 225 120 100 80 700 700 400 40 500 40 420 40 200 40 300 70 40 600 250 25 180 30 150 30 150 30 150 50 25 300 1...

Page 19: ...MC200H BENDING MACHINE INSTRUCTION BOOK 18 7 2 Different bending samples Figure 14 Examples of bending in different pipes and profiles ...

Page 20: ... bigger than 2 mm 1 GAS 33 250 mm 1 WHITWORT 25 401mm When pipe sizes are small two sizes are included in the same roller Eg 20 35 or 1 2 1 1 4 It is advisable to clean up very well the rollers before using stainless Steel to prevent from contaminating the pipe Set of sustarin rollers Set of 3 Sustarin rollers for stainless Steel pipes aluminium and delicate materials for thickness smaller than 2 ...

Page 21: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 1 Technical annex MC200H Bending Machine General Parts Diagram Pedal Diagram Electrical Panel Power diagram Operation diagram ...

Page 22: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 2 A1 General parts diagram ...

Page 23: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 3 ...

Page 24: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 4 ...

Page 25: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 5 ...

Page 26: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 6 ...

Page 27: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 7 ...

Page 28: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 8 ...

Page 29: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 9 ...

Page 30: ...MC200H BENDING MACHINE INSTRUCTION BOOK 10 ...

Page 31: ...MC200H BENDING MACHINE INSTRUCTION BOOK 11 ...

Page 32: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 12 A2 Pedal diagram 1 Kit 32 2 Contact Block kit 32 3 Pedal bar kit 31 4 Pedal contact block VFBS01 5 Double pedal PX10110 ...

Page 33: ...der UT 10X38 2 Automatic switch 3p C6 3 Automatic switch 2p C6 4 AC DC converter 5 Electronic Terminal 6 GMD 9M Switch 7 Electronic Terminal 8 Transformer 9 GTK 12M Breaker Switch 1 6 2 5A 380V 2 5 4A 220V 10 GTK 12M Breaker Switch 2 5 4A 380V 4 4A 220V 11 Double Switch GMD 6M ...

Page 34: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 14 A4 Power diagram ...

Page 35: ...MC200H BENDING MACHINE INSTRUCTIONS BOOK A 15 A5 Operation diagram ...

Page 36: ...nty has been extended up to three years WARRANTY REGISTRATION 1 Among www nargesa com on our site 2 Select the menu Warranty Registration 3 Complete the form with your details and press 4 Message Sent confirms your data has been successfully sent to Prada Nargesa SL Your machine has been registered and has a warranty of three years in total ...

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