Napoleon PRO500-3 Manual Download Page 15

 

15

EN

www.napoleongrills.com

N415-0539 NOV 22.18

WARNING!

 Always wear protective gloves and safety glasses when cleaning your grill.

WARNING!

 Turn off the gas at the source and disconnect the unit before servicing. To avoid the 

possibility of burns, maintenance should be done only when the grill is cool.  A leak test must be 

performed annually and whenever any component of the gas train is replaced or gas smell is present.

Maintenance Instructions

We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person.
At all times keep the gas grill area free from combustible materials, gasoline and other flammable vapors 

and liquids.  Do not obstruct the flow of ventilation and combustion air.  Keep the cylinder enclosure 

ventilation openings (located on the cart sides and at the front and back of the bottom shelf) free and 

clear from debris.

Light Blue

Yellow Tipping

Dark Blue

Burner

Burner Port

Approximately 

1/2” (13mm)

Combustion Air Adjustment

: (This must be done by a qualified gas installer.) The air shutter is factory set 

and should not need adjusting under normal conditions. Under extreme field conditions, adjustments 

might be required.  When the air shutter is adjusted correctly the flames will be dark blue, tipped with 

light blue and occasionally yellow.

•  With too little air flow to the burner, the flames are lazy yellow and can produce soot.
•  With too much air flow, the flames lift erratically and can cause difficulties when lighting.

Adjusting the air shutter

:

1.  Remove cooking grids and sear plates and leave lid open.  You may have to open the door or remove 

the top drawer (if equipped) to access the air-shutter screw located at the mouth of the burner.  The back 

cover must be removed for rear tube burner air shutter adjustment.  
2.  Loosen air-shutter lock screw and open or close air shutter as required.                                                             

The normal opening settings are:
Main Tube Burner   

Propane  1/2″  (13mm)  Rear Tube Burner  

Propane  Full Open 

 

 

   

Natural   3/8″  (10mm) 

 

 

 

Natural    1/8″ (3mm)

 

*Infra-Red burners have no air adjustment.  

3.  Light the burners and set to high. Visually inspect burner flames. When the shutters are set correctly, 

turn burners off, tighten locking screws, and replace removed parts.  Ensure that the insect screens are 

installed.

!

Summary of Contents for PRO500-3

Page 1: ...hut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or fire department APPLY SERIAL NUMBER LABEL FROM...

Page 2: ...ntal consequential or indirect damages or for any transportation charges labor costs or export duties This Limited Warranty is provided in addition to any rights afforded to you by local laws Accordin...

Page 3: ...ar or the hose is cut it must be replaced prior to using the gas grill with a replacement pressure regulator and hose assembly specified by the grill manufacturer Do not route hose underneath drip pan...

Page 4: ...NOV 22 18 66 1 2 169 cm 51 3 4 131 cm 56 3 4 144 cm LID OPEN 25 1 3 65 cm 36 7 8 94 cm COOKING GRILL HEIGHT PRO500 3 GRILL GRILL SIZE 500 SQ IN 3200 sq cm WARMING RACK SIZE 260 SQ IN 1680 sq cm ALL D...

Page 5: ...y the manufacturer must be used The regulator must supply a pressure of 11 inches water column 0 39 PSI to the gas grill and have a QCC1 type fitting Cylinders to be used with this unit must be suppli...

Page 6: ...ized to supply the BTU h specified on the rating plate based on the length of the piping run The quick disconnect must not be installed in an upward direction and a readily accessible manual shut off...

Page 7: ...installer If the leak cannot be stopped immediately shut off the gas supply disconnect it and have the grill inspected by a certified gas installer or dealer Do not use the grill until the leak has be...

Page 8: ...veral times 3 Turn rear burner control to high position 3 Press and hold igniter button until burner lights or light by match 4 If the pilot and burner will not ignite within 5 seconds turn the contro...

Page 9: ...windy settings High winds adversely affect the cooking performance of the gas grill In extreme circumstances when consistent high winds come from directly behind the unit heat can vent underneath the...

Page 10: ...oasts and fowl will brown perfectly on the outside and stay moist and tender on the inside For example a 3 pound chicken on the rotisserie will be done in approximately 1 hours on medium to high Searc...

Page 11: ...Infrared Grilling Chart 3 Depending upon your taste continue cooking over infrared burners on high medium or low turning food frequently or place food on the main burner area of the grill close lid an...

Page 12: ...e same principle Charcoal grilling is our most familiar choice for infrared cooking The glowing briquettes emit infrared energy to the food being cooked with very little drying effect Any juices or oi...

Page 13: ...s to Napoleon s woodchip smoker Chicken pieces High setting 2 min each side then medium low to low setting 20 25 min The joint connecting the thigh and the leg from the skinless side should be sliced...

Page 14: ...e drip pan slide the drip pan free of the grill Never line the drip pan with aluminum foil sand or any other material as this could prevent the grease from flowing properly The pan should be scraped o...

Page 15: ...s installer The air shutter is factory set and should not need adjusting under normal conditions Under extreme field conditions adjustments might be required When the air shutter is adjusted correctly...

Page 16: ...lve enters the burner when installing Replace sear plate mount and or tighten screws to complete reinstallation Protection Of Infrared Burners The infrared burners of your grill are designed to provid...

Page 17: ...arbecue paint Protect surrounding areas from over spray Follow the manufacture s directions for curing Replacement Screen N565 0002 WARNING Always wear protective gloves when changing the halogen bulb...

Page 18: ...urn with yellow flame accompanied by the smell of gas Possible spider web or other debris or improper air shutter adjustment Thoroughly clean burner by removing See general maintenance instructions Op...

Page 19: ...ice Clean out venturi tube Ensure lighting procedure is followed carefully All gas grill valves must be in the off position when the tank valve is turned on Turn tank on slowly to allow pressure to eq...

Page 20: ...e following information is required 1 Model and serial number of the unit 2 Part number and description 3 A concise description of the problem broken is not sufficient 4 Proof of purchase photocopy of...

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