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Cylinder Specification/Gas Hook Up

THIS GAS BARBECUE IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CAN/CSA-1.6-2005 

AND ANSI Z21.58 -2005 RESPECTIVELY FOR OUTDOOR GAS GRILLS AND SHOULD BE INSTALLED  TO CONFORM 

WITH LOCAL CODES. In absence of local codes, install to the current CAN/CGA-B149.1 Propane Installation 

Code in Canada or to the National Fuel Gas Code, NFPA54/ANSI Z223.1 in the United States. 
If a rotisserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of 

local codes, with the current CSA C22.1 Canadian electrical code in Canada or the National Electrical Code, 

ANSI/NFPA 70 in the United States.

California Proposition 65:

 The burning of gas fuel creates by-products, some of which are on the list as 

substances known by the State of California to cause cancer or reproductive harm.  When cooking with gas, 

always ensure adequate ventilation to the unit, to minimize exposure to such substances.

Propane Cylinder Specifications 

WARNING!

 If these instructions are not followed exactly, a fire causing death or serious injury may 

occur.

A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a 

cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance with 

the specifications for LP-gas cylinders of the National Standard of Canada, CAN/CSA-b339, Cylinders, Spheres 

and Tubes for Transportation of Dangerous Goods; and Commission, as applicable or the Specifications for 

LP-Gas Cylinders of the U.S. Department of Transportation (D.O.T.).  This appliance has been designed for use 

with a 20 lb. (9.1 kg) size propane cylinder only (not supplied).
The propane cylinder must be provided with a cylinder connection device compatible with the connection for 

outdoor cooking appliances.  The propane cylinder must be provided with a shut-off valve terminating in a propane 

cylinder valve type QCC1, and a safety relief device having direct communication with the vapor space of the 

cylinder. The cylinder supply system must be arranged for vapor withdrawal and the cylinder shall include a 

collar to protect the cylinder valve.  The cylinder shall incorporate a listed OPD (overfill protection device).  Do 

not store a spare LP-gas cylinder under or near this appliance. Never fill the cylinder beyond 80 percent full.  

Propane Cylinder Installation 

Cylinder Connection: 

Ensure that the gas regulator hose is kink free. Remove the cap or plug from the cylinder 

fuel valve. Insert the black QCC1 regulator nipple onto the QCC1 fuel valve. Hand tighten clockwise. Do not use 

tools. Leak test all joints

 

prior to using the barbecue.

 

A leak test must be performed annually, and each time a 

cylinder is hooked up, or if a part of the gas system is replaced. 

•  Check that the cylinder valve is closed by turning the knob clockwise.
•  Check that the grill’s burner knobs are in the off position.
•  Open cabinet doors.
•  Place the cylinder into the tank holder in bottom of shelf.
•  Position the cylinder so that the valve faces toward the front of the unit.
•  Attach regulator hose. 

WARNING!

 Use only the pressure regulator and hose assembly provided with this barbecue. Replacement 

pressure regulators and hose assemblies must be specified by the manufacturer. Do not store a spare 

propane cylinder on the shelf beneath the barbecue. The regulator must be attached so that no part of the 

hose touches the underside of the grill or drippan.  A fire will result if these directions are ignored.

The regulator supplies a pressure of 11 inches. water column to the gas grill and has a QCC1 type fitting. Cylinders 

to be used with this unit must be supplied with a QCC1 cylinder valve.  A QCC1 cylinder has a positive seating 

connection, which will not allow gas flow until a positive seal has been achieved. It is also equipped with an excess 

flow device. In order to attain full flow to the grill, the valves must be in the off position when the cylinder 

valve is turned on.

Summary of Contents for LD485RSIB

Page 1: ...plosion may result causing property damage personal injury or death DANGER IF YOU SMELL GAS Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the applia...

Page 2: ...This factory warranty is non transferable and may not be extended what so ever by any of our representatives The gas grill must be installed by a licensed authorized service technician or contractor...

Page 3: ...eing stored indoors Inspect the gas line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose assembly specifi...

Page 4: ...shut off valve terminating in a propane cylinder valve type QCC1 and a safety relief device having direct communication with the vapor space of the cylinder The cylinder supply system must be arrange...

Page 5: ...et pressure of 7 inches water column Piping and valves upstream of the quick disconnect are not supplied The installation must comply with CAN B149 1 Natural Gas and Propane installation code in Canad...

Page 6: ...match 4 If the pilot and burner will not ignite within 5 seconds turn the control knob to the off position and wait 5 minutes for any excess gas to dissipate Either repeat steps 1 and 2 or light with...

Page 7: ...ng foods Lower temperatures and slower cooking times result in tender foods Infrared Side Burner Use if equipped The gas grill should be located so that the side burner is protected from the wind beca...

Page 8: ...into its component colors using a prism He showed that most of the heat in the beam fell into the spectral region just beyond the red end of the spectrum where no visible light existed Most materials...

Page 9: ...leon s woodchip smoker Chicken pieces High setting 2 min each side then medium low to low setting 20 25 min The joint connecting the thigh and the leg from the skinless side should be sliced 3 4 of th...

Page 10: ...ervice person WARNING Turn off the gas at the source and disconnect the unit before servicing To avoid the possibility of burns maintenance should be done only when the grill is cool A leak test must...

Page 11: ...panel text is printed directly on the stainless steel and with proper maintenance will remain dark and legible To clean the panel use only warm soapy water or stainless steel cleaner available from y...

Page 12: ...rs and insects are attracted to the smell of propane and natural gas The burner is equipped with an insect screen on the air shutter which reduces the likelihood of insects building nests inside the b...

Page 13: ...s that flake off Regular cleaning will prevent this See cleaning instructions Infrared burner if equipped flashes back during operation the burner abruptly makes a loud whoosh sound followed by a cont...

Page 14: ...ion of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Care Representative could request to have the parts returned to the factory for insp...

Page 15: ...rill has been fully assembled and operates to your satisfaction 3 Assemble the grill where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4...

Page 16: ...rews and 4 20 lock nuts for each caster Attach brackets under front casters as illustrated Tighten securely 1 Magnet Installation Snap magnet into slot in front of bottom shelf 1 X N430 0002 16 X N570...

Page 17: ...Installation Insert propane tank ring into slots in bottom of shelf as shown Fold tabs over to secure in place 4 Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel...

Page 18: ...N570 0080 14 x 1 2 3 8 10mm 5 Rear Cart Panel Installation Fit rear cart panel between the two end panels ensure large hole in panel is to the bottom right corner as illustrated Fasten using 6 14 x 1...

Page 19: ...itor bracket into slot in rear panel as illustrated Fasten to bottom panel using 1 14 x 1 2 screw Clip top propane tank mount into slots in back panel Insert one end at a time gently bending wire When...

Page 20: ...p rail assembly to the front of side panels using 4 14 x 1 2 screws For ease of installation start all screws before tightening completely Snap magnet into place as shown 3 8 10mm 8 Heat Shield Instal...

Page 21: ...led at the factory to protect the regulator hose during shipping and is no longer required Take care when removing the tie not to damage the hose Ensure the regulator drops into the small opening betw...

Page 22: ...t Installation Install battery pack below vent slots on left hand panel using magnet supplied with battery pack Plug wire from LED lights located underneath control panel into wire from battery pack I...

Page 23: ...ing the edge of the shelf under the ribs in the end cap as illustrated Push the bottom tabs into the end cap and line up holes Attach the end cap to the side shelf using 4 8 x 1 2 screws per shelf On...

Page 24: ...finish tightening 13 Side Burner Installation Insert 4 1 4 20 x 5 8 screws through the washers into the threaded holes in the side of the base do not tighten all the way Slide the assembled side burn...

Page 25: ...ring meats Ensure the burner is off and the grid is cool to the touch before changing between the two heights The grid must be at the lower height in order to close the lid Fit orifice into burner tub...

Page 26: ...dle onto the front of the door and the tool hooks onto the back of the door using 2 14 x 3 4 screws per door Press the door pivot pins into the holes in the top and bottom of each door as illustrated...

Page 27: ...5 0011 door bushing 1 2 15 Door Installation First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the bushing in the bottom shelf Once se...

Page 28: ...h tube burner with slots down to allow drippings to travel through 16 Condiment Basket Installation Rotate basket slightly to allow wire to enter the holes in the side panel Push through and upwards r...

Page 29: ...ck into base as shown Rest warming rack on brackets inside hood and grids on front and back lip of base 19 Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes locat...

Page 30: ...30 www napoleongrills com 20 Drip Pan Installation Slide drip pan into rear of base as shown Ensure dip pan rides along rails on bottom of base...

Page 31: ...31 www napoleongrills com Rotisserie Kit Assembly Instruction optional Assemble rotisserie kit components as shown Ensure stop bushing is tightened on the inside of hood casting...

Page 32: ...tank heat shield and the right side of the cabinet Propane Only Improper Hose Connection WARNING FIRE HAZARD The regulator must be attached so that no part of the hose touches the underside of the gri...

Page 33: ...sing hose retainer clip supplied WARNING The installation must be performed by a licensed gas fitter and all connections must be leak tested before operating the grill Do not use pipe dope or teflon t...

Page 34: ...roper Hose Connection WARNING FIRE HAZARD WARNING Do not route hose over top of rear panel WARNING Do not route hose underneath drip pan WARNING Ensure the hose does not contact any high temperature s...

Page 35: ...d Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a h...

Page 36: ...1 2 screw x 21 N570 0082 1 4 20 x 5 8 screw x 22 N010 0721 M06 stainless steel side shelf left x 23 N120 0020 GY0TX LUXIDIO side shelf end cap x 24 N200 0090 M06 infra red rear burner cover x 25 N010...

Page 37: ...1SG front cabinet support x 54 N475 0271 GY1SG rear cart panel x 55 N585 0064P heat shield x 56 N105 0013 bushing x 57 N105 0011 door bushings x 58 N655 0094P tank ring support p 59 N430 0002 magnetic...

Page 38: ...7 0013 side burner igniter x N750 0016 side burner igniter wire x 86 N660 0002 switch light x 87 N120 0019 GY0TX cap door top bottom x 88 N570 0099 14 x 3 4 screw x 89 N485 0016 door pivot pin top x 9...

Page 39: ...39 www napoleongrills com...

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