Napoleon LD485RB User Manual Download Page 4

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Cylinder Specification/Gas Hook Up

This gas barbecue is certified under Canadian and American National Standards, CSA 1.6-2008 and ANSI 

Z21.58a -2008 respectively for outdoor gas grills and should be installed to conform with local codes. In 

absence of local codes, install to the current CAN/CSA-B149.1 Propane Installation Code in Canada or to the 

National Fuel Gas Code, ANSI Z223.1 in the United States. 
When installed, the unit must be electrically grounded in accordance with local codes or, in absence of local 

codes, with the current CSA C22.1 Canadian electrical code in Canada or the National Electrical Code, 

ANSI/NFPA 70 in the United States.
If a rotisserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of 

local codes, with the current CSA C22.1 Canadian electrical code in Canada or the National Electrical Code, 

ANSI/NFPA 70 in the United States.

California Proposition 65

: The burning of gas fuel creates by-products, some of which are on the list as 

substances known by the State of California to cause cancer or reproductive harm.  When cooking with gas, 

always ensure adequate ventilation to the unit, to minimize exposure to such substances.

Propane Cylinder Specifications 

WARNING!

 If these instructions are not followed exactly, a fire causing death or serious injury may 

occur.

A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a 

cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance 

with the specifications for LP-gas cylinders of the National Standard of Canada, CAN/CSA-b339, Cylinders, 

Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable or the Specifications 

for LP-Gas Cylinders of the U.S. Department of Transportation (D.O.T.).  This appliance has been designed for 

use with a 20 lb. (9.1 kg) size propane cylinder only (not supplied).
The propane cylinder must be provided with a cylinder connection device compatible with the connection 

for outdoor cooking appliances.  The propane cylinder must be provided with a shut-off valve terminating in 

a propane cylinder valve type QCC1, and a safety relief device having direct communication with the vapor 

space of the cylinder. The cylinder supply system must be arranged for vapor withdrawal and the cylinder shall 

include a collar to protect the cylinder valve.  The cylinder shall incorporate a listed OPD (overfill protection 

device).  Do not store a spare LP-gas cylinder under or near this appliance. Never fill the cylinder beyond 80 

percent full.  

Propane Cylinder Installation 

Cylinder Connection: 

Ensure that the gas regulator hose is kink free. Remove the cap or plug from the cylinder 

fuel valve. Insert the black QCC1 regulator nipple onto the QCC1 fuel valve. Hand tighten clockwise. Do not use 

tools. Leak test all joints

 

prior to using the barbecue.

 

A leak test must be performed annually, and each time a 

cylinder is hooked up, or if a part of the gas system is replaced. 

•  Check that the cylinder valve is closed by turning the knob clockwise.
•  Check that the grill’s burner knobs are in the off position.
•  Open cabinet doors.
•  Place the cylinder into the tank holder in bottom of shelf.
•  Position the cylinder so that the valve faces toward the front of the unit.
•  Attach regulator hose. 

WARNING!

 Use only the pressure regulator and hose assembly provided with this barbecue. Replacement 

pressure regulators and hose assemblies must be specified by the manufacturer. Do not store a spare 

propane cylinder on the shelf beneath the barbecue. The regulator must be attached so that no part of the 

hose touches the underside of the grill or drippan.  A fire will result if these directions are ignored.

The regulator supplies a pressure of 11 inches. water column to the gas grill and has a QCC1 type fitting. Cylinders 

to be used with this unit must be supplied with a QCC1 cylinder valve.  A QCC1 cylinder has a positive seating 

connection, which will not allow gas flow until a positive seal has been achieved. It is also equipped with an 

excess flow device. In order to attain full flow to the grill, the valves must be in the off position when the cylinder 

valve is turned on.

Summary of Contents for LD485RB

Page 1: ...sion may result causing property damage personal injury or death DANGER IF YOU SMELL GAS Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance...

Page 2: ...ons This factory warranty is non transferable and may not be extended what so ever by any of our representatives The gas grill must be installed by a licensed authorized service technician or contract...

Page 3: ...eing stored indoors Inspect the gas line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose assembly specifi...

Page 4: ...on device compatible with the connection for outdoor cooking appliances The propane cylinder must be provided with a shut off valve terminating in a propane cylinder valve type QCC1 and a safety relie...

Page 5: ...wrenches Do not use teflon tape or pipe dope on any hose connection Ensure the hose does not contact any high temperature surfaces or it may melt and leak causing a fire Do not use enclosure to store...

Page 6: ...to right end ports of rear burner Turn rear burner to high 3 Press and hold igniter button until burner lights or light by match 4 If the pilot and burner will not ignite within 5 seconds turn the co...

Page 7: ...on the grill over a burner that is not operating The heat circulates around the food cooking slowly and evenly Cooking with this method is much the same as cooking in your oven and is generally used f...

Page 8: ...rvice person WARNING Turn off the gas at the source and disconnect the unit before servicing To avoid the possibility of burns maintenance should be done only when the grill is cool A leak test must b...

Page 9: ...o clean stainless surfaces use a stainless steel or a non abrasive cleaner Always wipe in the direction of the grain Over time stainless steel parts discolor when heated usually to a golden or brown h...

Page 10: ...lighting procedure is followed carefully All gas grill valves must be in the off position when the tank valve is turned on Turn tank on slowly to allow pressure to equalize See lighting instructions...

Page 11: ...s that flake off Regular cleaning will prevent this See cleaning instructions Infrared burner if equipped flashes back during operation the burner abruptly makes a loud whoosh sound followed by a cont...

Page 12: ...ion of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Care Representative could request to have the parts returned to the factory for insp...

Page 13: ...rill has been fully assembled and operates to your satisfaction 3 Assemble the grill where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4...

Page 14: ...rews and 4 20 lock nuts for each caster Attach brackets under front casters as illustrated Tighten securely 1 Magnet Installation Snap magnet into slot in front of bottom shelf 1 X N430 0002 16 X N570...

Page 15: ...Installation Insert propane tank ring into slots in bottom of shelf as shown Fold tabs over to secure in place 4 Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel...

Page 16: ...N570 0080 14 x 1 2 3 8 10mm 5 Rear Cart Panel Installation Fit rear cart panel between the two end panels ensure large hole in panel is to the bottom right corner as illustrated Fasten using 6 14 x 1...

Page 17: ...itor bracket into slot in rear panel as illustrated Fasten to bottom panel using 1 14 x 1 2 screw Clip top propane tank mount into slots in back panel Insert one end at a time gently bending wire When...

Page 18: ...p rail assembly to the front of side panels using 4 14 x 1 2 screws For ease of installation start all screws before tightening completely Snap magnet into place as shown 3 8 10mm 8 Heat Shield Instal...

Page 19: ...led at the factory to protect the regulator hose during shipping and is no longer required Take care when removing the tie not to damage the hose Ensure the regulator drops into the small opening betw...

Page 20: ...20 www napoleongrills com 3 8 10mm 2 x N570 0073 1 4 20 X 3 8 10 Rotisserie Mount Installation Install rotisserie mount bracket to left side of barbecue as shown using 2 1 4 20 x 3 8 screws...

Page 21: ...ing the edge of the shelf under the ribs in the end cap as illustrated Push the bottom tabs into the end cap and line up holes Attach the end cap to the side shelf using 4 8 x 1 2 screws per shelf On...

Page 22: ...mm 4 x N735 0001 insulated washer 12 Side Shelf Installation Insert 4 1 4 20 x 5 8 screws through the washers into the threaded holes in the side of the base do not tighten all the way Slide the assem...

Page 23: ...dle onto the front of the door and the tool hooks onto the back of the door using 2 14 x 3 4 screws per door Press the door pivot pins into the holes in the top and bottom of each door as illustrated...

Page 24: ...bushing Bushing 1 2 14 Cabinet Door Installation First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the bushing in the bottom shelf Onc...

Page 25: ...into base position one over each tube burner with slots down to allow drippings to travel through 16 Grids and Warming Rack Installation Position grids and warming rack into base as shown Rest warmin...

Page 26: ...grease tray holder into the two holes located in the center of the back panel Place the aluminum grease tray into the grease tray holder 18 Drip Pan Installation Slide drip pan into rear of base as s...

Page 27: ...27 www napoleongrills com Rotisserie Kit Assembly Instruction optional Assemble rotisserie kit components as shown Ensure stop bushing is tightened on the inside of hood casting...

Page 28: ...the hose touches the underside of the grill or drip pan A fire will result if these directions are ignored Propane Only Improper Hose Connection 1 x N640 0001 Ensure the regulator drops into the smal...

Page 29: ...performed by a licensed gas fitter and all connections must be leak tested before operating the grill Do not use pipe dope or teflon tape on this connection Tighten the connection with two wrenches 1...

Page 30: ...roper Hose Connection WARNING FIRE HAZARD WARNING Do not route hose over top of rear panel WARNING Do not route hose underneath drip pan WARNING Ensure the hose does not contact any high temperature s...

Page 31: ...d Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a h...

Page 32: ...er base x 23 N570 0008 8 x 1 2 screw x 24 N475 0269K base insert left x 25 N035 0100 base side left x 26 N475 0298 rotisserie mount x 27 N305 0063 cooking grids cast iron x N370 0597 cooking grids sta...

Page 33: ...ield x 65 N590 0147 GY1SG bottom shelf x 66 N430 0002 magnetic catch x 67 N255 0027 union fitting 3 8 3 8 x 68 N720 0044 manifold flex connector x 69 N655 0094P tank ring support p 70 N160 0022 clip d...

Page 34: ...34 www napoleongrills com...

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Page 36: ...36 www napoleongrills com NOTES...

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