Napoleon GDI30 Installation And Operating Instructions Manual Download Page 19

19

W415-0806 / 06.28.09

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally 
all parts can be ordered through your Authorized dealer / distributor. 

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE 
REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:
• 

Model & Serial Number of appliance

• 

Installation date of appliance

• Part 

number

• 

Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR 
AUTHORIZED DEALER.

41.2

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE 

ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY 

DAMAGE OR PERSONAL INJURY.

** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH 

A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

!

WARNING

9.0 REPLACEMENTS

COMPONENTS

REF NO.

APPLIANCE

DESCRIPTION

1

GZ552

REPLACEMENT BLOWER

2

W725-0035

NATURAL GAS VALVE

2

W725-0026

PROPANE GAS VALVE

3

W455-0019

#43 NATURAL GAS BURNER ORIFICE

3

W455-0003

#54 PROPANE GAS BURNER ORIFICE

4

W357-0001

PIEZO IGNITER

5

W680-0004

THERMOPILE

6

W680-0005

THERMOCOUPLE**

7

W010-0801

NATURAL GAS PILOT ASSEMBLY

7

W010-0800

PROPANE GAS PILOT ASSEMBLY

8*

W690-0002

THERMAL SENSING SWITCH

9*

W660-0009

BURNER ON/OFF SWITCH

10

W135-0378

REAR LOG 

11

W135-0381

LEFT MIDDLE LOG 

12

W135-0382

RIGHT MIDDLE LOG 

13

W135-0380

LEFT CROSSOVER LOG 

14

W135-0383

MIDDLE CROSSOVER LOG 

15

W135-0379

RIGHT CROSSOVER LOG 

16

GL-667

LOG SET

17*

W361-0016

GLOWING EMBERS

18

W010-1046

BURNER ASSEMBLY

19

W455-0070

NATURAL GAS PILOT INJECTOR

19

W455-0068

PROPANE GAS PILOT INJECTOR

20*

W385-0334

NAPOLEON LOGO

21*

W562-0008 GLASS 

GASKET

22*

KB-35

VARIABLE SPEED SWITCH

23*

W010-1095

GLASS W/ GASKET

24

W010-1042

DOOR, GLASS & GASKET ASSEMBLY

Summary of Contents for GDI30

Page 1: ...life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any e...

Page 2: ...NISHING 12 4 1 DOOR REMOVAL AND INSTALLATION 12 4 2 DOOR GLASS REPLACEMENT 12 4 3 GRATE INSTALLATION 13 4 4 LOG PLACEMENT 13 4 5 OPTIONAL CHARCOAL EMBERS 14 4 6 GLOWING EMBERS 14 4 7 LOGO PLACEMENT 14...

Page 3: ...tments burners and circulating blower and its passageway in the appliance and venting system are kept clean The appliance and its venting system should be inspected before use and at least annually by...

Page 4: ...f NAPOLEON with respect to the NAPOLEON gas heater and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor au...

Page 5: ...8 3 4 30 1 16 11 1 8 5 1 4 1 3 8 231 8 21 3 4 3 collars 13 3 4 13 3 4 Rating Plate Location 1 3 INSTALLATION OVERVIEW Venting see INSTALLATION CHIMNEY CONNECTION section Logs see FINISHING LOG PLACEME...

Page 6: ...assachusetts State The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log The appliance off valve must be a T handle gas cock The fl...

Page 7: ...re normal and to be expected MAXIMUM INPUT Is 24 500 BTU hr for natural gas and propane MAXIMUM OUTPUT For natural gas and propane is 20 825 BTU hr at an ef ficiency of 85 with the fan on The maximum...

Page 8: ...e four inside corners beneath the log support Level using the levelling screws to eliminate rocking or excessive noise when the fan is in operation Once the appliance is level move it partially into p...

Page 9: ...n nected to the intake collar at the appliance 2 2 2 Gently stretch the liners to the required lengths and insert into the chimney Trim and fit the flashing plate to suit the chimney termination Place...

Page 10: ...and secure If equipped with a flex connector the appliance is designed to accept a 1 2 gas supply Without the connector it is designed to accept a 3 8 gas supply The appliance is equipped with a manua...

Page 11: ...ONT ETC ARE CLEARLY MAINTAINED WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL THE PAINT OR LACQUER MUST BE HEAT RESISTANT TO PREVENT DISCOLOURATION This insert must be recessed into a vented noncomb...

Page 12: ...Center the gasketed glass inside the door frame with the thick side of the gasket facing up Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place...

Page 13: ...ckets on the back wall of the firebox The air space between the log and firebox back is used to facilitate combustion air flow 4 4 2 Move the charcoal strip into position lining up the holes in the bo...

Page 14: ...CEMENT 4 6 GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs Care should be taken to shred the embers into th...

Page 15: ...d electricity back on Because the blower is thermally activated when turned on it will automatically start approximately 5 15 minutes after lighting the appliance insert and will run for ap proximatel...

Page 16: ...l which has been under water Turn off all gas to the appliance Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building GAS KNOB WARNING Th...

Page 17: ...0 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS TIGHTEN SCREWS FIRMLY TO SEAL DO NOT OVER TORQUE LEAK TEST 39 3 P I P I L O T N O L O T HI L O F F O...

Page 18: ...as reaches the burner 5 Replace the cleaned logs rocks or glass Failure to properly position the media may cause carboning which can be distributed in the surrounding living area 6 Check to see that...

Page 19: ...MPONENT REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD WARNING 9 0 REPLACEMENTS COMPONENTS REF NO APPLIANCE DESCRIPTION 1 GZ552 REPLACEMENT BLOWER 2 W725 0035 NATURAL GAS VALV...

Page 20: ...MINAL VENT KITS REF NO APPLIANCE DESCRIPTION 1 2 1 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST 2 3 TO 2 REDUCER 26 GDI 2320KT VENT KIT 20FT 26 GDI 2325KT VENT KIT 25FT 26 GDI 2335KT VENT KIT 35FT 2...

Page 21: ...909K6 6 PORCELAIN BLACK WITH MARQUIS TRIM 6 GI 909F6 6 PORCELAIN GREEN WITH MARQUIS TRIM 7 GI 900K9 9 BLACK WITH MARQUIS TRIM 7 GI 900B9 9 POLISHED BRASS WITH MARQUIS TRIM 7 GI 900AB9 9 ANTIQUE BRASS...

Page 22: ...22 W415 0806 06 28 09 3 1 4 4 4 14...

Page 23: ...wist the pilot head to improve the flame pattern around the thermocouple Thermocouple shorting faulty Loosen and tighten thermocouple Clean thermocouple and valve connection Replace thermocouple Repla...

Page 24: ...correct location of storm collars Carbon is being deposited on glass logs or combustion chamber surfaces Air shutter has become blocked Ensure air shutter opening is free of lint or other obstruction...

Page 25: ...W415 0806 06 28 09 11 0 SERVICE HISTORY Appliance Service History This heater must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns Dealer Name 4...

Page 26: ...26 W415 0806 06 28 09 44 1 12 0 NOTES...

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