www.nano-purification.com
USER GUIDE
Nitrogen Gas Generator
GEN
2
MINI
Version - 2024-037 Document: 17-100-0695
Page 1: ...www nano purification com USER GUIDE Nitrogen Gas Generator GEN2 MINI Version 2024 037 Document 17 100 0695...
Page 2: ...ts or the machine builders who depend on them as protection for their equipment They are the contractors who install them the manufacturers who use them in their processes and the service people who m...
Page 3: ...nterface Quick Reference 14 3 3 Interface Structure Overview 16 3 4 Start Up Procedure 17 3 5 Shutdown Procedure 17 3 6 Economy Mode 18 3 7 Users Login 19 3 8 Login Proces 20 3 9 Accessing Trend Chart...
Page 4: ...Crisp Circle Maryville Tennessee USA Telephone 1 704 897 2182 Internet www nano purification com Email support nano purification com Canada Nano Purification Solutions Address 7 Petrie Street St Catha...
Page 5: ...If there is damage to a product contact the relevant supplier immediately Under no circumstances must a damaged product be used in operation Using damaged products can lead to irreparable functional...
Page 6: ...n outlet is closed and the gas is vented to atmosphere Normal operation will resume when the purity recovers Various options are available for the nitrogen generator please contact your supplier for m...
Page 7: ...Rating IP53 NEMA 2 Model Connections BSPP NPT BSPP Compressed Air Inlet To Buffer Vessel From Buffer Vessel Nitrogen Outlet GEN2 Mini 060 NPT Adaptors Factory Fitted NPT Adaptors Factory Fitted GEN2...
Page 8: ...100 Nm3 h 0 5 1 3 1 5 2 2 2 5 4 2 5 3 6 8 7 8 8 7 9 6 GEN2 MINI i4 0 110 Nm3 h 0 8 1 4 1 7 2 7 3 2 5 2 6 4 7 8 8 8 10 1 11 1 GEN2 MINI i4 0 120 Nm3 h 1 6 2 2 2 5 3 7 4 3 6 2 8 0 10 1 11 7 13 0 14 3 GE...
Page 9: ...18mm 36 1IN 452 5mm 17 8IN 440mm 17 3IN 63KG 139LBS 66KG 146LBS GEN2 MINI 100 1093mm 43IN 452 5mm 17 8IN 440mm 17 3IN 76KG 168LBS 80KG 177LBS GEN2 MINI 110 1243mm 48 9IN 452 5mm 17 8IN 440mm 17 3IN 83...
Page 10: ...ustomer Fit Option M16 Cable Gland Knock Out 5 Mass Flow Controller If Fitted Adjustment Access 14 USB Type A Customer Fit Option Knock Out Provided 6 Compressed Air Inlet Pressure Gauge 15 External F...
Page 11: ...yer 9 1 m Filter Optional 5 Manual Ball Valve Only personnel trained qualified and approved by the supplier should perform installation commissioning service and repair procedures It is essential that...
Page 12: ...ug is rated to 10A 250V AC and can accommodate a cable size of up to 1 00mm2 18AWG IMPORTANT This product must be grounded In the event of an electrical short circuit grounding reduces the risk of ele...
Page 13: ...n is broken i e the generator has been remotely switched off the generator will automatically commence a shut down procedure stop cycling and go into standby mode until the connection is reestablished...
Page 14: ...Q9 Analog IN Serial M221 TM221C24R Relay OUT IN 0 1 2 3 4 5 6 7 8 9 10 11 12 13 0 1 2 3 4 5 6 7 8 9 OUT PWR RUN ERR SD BAT SL L N L1 S3 I1 N1 S3 I2 PE S3 I2 COM S3 J3 EXA S3 K3 INA S3 K4 INB S3 K5 EXB...
Page 15: ...he countries flag swaps to that language for all text strings 5 Alarm Log Displays the Alarm Log Displays the alarm log Symbol flashing when alarm is active 6 Outlet Icon Displays Outlet information s...
Page 16: ...ing is accessed from here Retuning to this screen is possible using the return icon until the home screen is reached Restricted access SD Card Transfer Install Provider Service Provider Reset Service...
Page 17: ...e buffer vessel Once the buffer vessel is within 0 5 barg 7 2 psig of the compressed air inlet pressure slowly open the outlet isolation valve of the buffer vessel until fully open Check all connectio...
Page 18: ...s now active and is defined by the cycle start stop button rotating green rather than white The delay will start again and if the outlet pressure continues to remain above the setpoint the generator w...
Page 19: ...ell as the ability to restore to factory settings The service detail menu allows the engineer to perform a service reset The manual control function can be used as a fault finding tool in the event of...
Page 20: ...he correct password and press enter If an incorrect digit is entered the Bs key can be used to delete the previous digit Step 3 Press the login button If the password is correct the interface will adv...
Page 21: ...essing trend charts can be done by touching a value such as inlet pressure or purity if O2 Analyser fitted This will then navigate to a trend chart where the data can also be exported to a USB Device...
Page 22: ...dbus TCP re transmission of data or the Web viewer function Step 2 Press and hold the USB export button for 2s to export the data from the graph Step 3 If successful the pop up window should say Data...
Page 23: ...eb Viewer Monitoring and Control When the IP address has been changed to suit the LAN open a new instance of Edge Firefox or Chrome and type in the following URL http 192 168 10 150 8082 webviewer ind...
Page 24: ...object should be highlighted Step 3 Hold the Confirm button until the previously highlighted field returns to its previous state The settings should now have reverted to saved installation settings M...
Page 25: ...om terminal I1 To control the generator remotely via the start stop feature you are required to install an additional connection An external 24VDC signal is required on terminal I1 that can either be...
Page 26: ...the remote start connection has been broken or the external relay switch is not active Low inlet pressure will only appear if the inlet pressure is below the desired set point Hours the generator has...
Page 27: ...generator enters economy mode the screen will display Economy mode indicator to let you know it has shutdown this will only occur when the desired outlet pressure reaches the set point Hours the gene...
Page 28: ...o the product before operation Check all connection and sealing faces for any leakage if any found resolve and check again Ensure the generator is left operating in a safe working condition after comp...
Page 29: ...ting your service provider be sure to provide the product part number and serial number 5 5 Service Schedule Generator with PPM O2 Analyser 5 6 Service Schedule Generator without Analyser Ref Kit No T...
Page 30: ...DRAWN 5 6 7 8 E F nano purification solutions limited www nano purification com NANO PURIFICATION SOLUTIONS LTD 23 01 2024 THE ORIGINAL OF THIS DRAWING IS COPYRIGHT AND CONTAINS CONFIDENTIAL INFORMATI...
Page 31: ...Interval Hours Run Date Serviced By Comments Observations Print Sign 12 Months 24 Months 36 Months 48 Months 60 Months 72 Months 84 Months 96 Months 108 Months 120 Months Part Number Serial Number Ins...
Page 32: ...N2 VENT VA A B PDP1 Y3 Y2 Y4 Y1 PG4 V2 V1 V3 V4 PG1 V8 V9 NRV1 NRV2 SIL2 FC1 SIL1 TP1 TP2 T PG3 FT1 OPTION OPTION 5 9 Process and Instrumentation Diagram NOTE For a more comprehensive diagram please...
Page 33: ...rs surrounded by a red ring are reference to the required service kit for that component Service Replace exhaust silencer Service Replace NRV balls seals Service Replace all pilot valves diaphragm val...
Page 34: ...34 USER GUIDE NITROGEN GAS GENERATOR GEN2 MINI 6 Notes...
Page 35: ...USER GUIDE 35 NITROGEN GAS GENERATOR GEN2 MINI Notes...
Page 36: ...nano purification com Singapore Singapore Phone 65 6748 7988 E mail sales asia nano purification com Headquarters United States Charlotte North Carolina Phone 1 704 897 2182 E mail support nano purif...
