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Nabrico DF-1 N Series, Owner'S Manual

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64

NABRICO DF-1 N ELECTRIC WINCH Owner’s Manual

OM-DF1-021-A

MOTOR BRAKES

INSTALLATION & MAINTENANCE

RETAIN FOR FUTURE USE

U35000 - 10 of 19

www.nord.com/docs

06.13.16

NORD Gear Corporation

Toll Free in the United States: 888.314.6673

NORD Gear Limited

Toll Free in Canada: 800.668.4378

Parts List - Precima Brakes

9320

9900*

9910

9920*

9930

9940

9370*

9380

9460

9950 9960

9360 9970

9390

9400

a

Airgap

9710 9900

9980 9990

Normal Design, Enclosure IP55 with following options: 
RG – Stainless Steel Disc (Item 9900) 

SR – Dust Boot-includes Option RG (Item 9920) 

HL – Hand Release (Item 9370)

9320

9900*

9910

9920*

9930

9940

9370*

9380

9460

9950 9960

9360 9970

9390

9400

a

Airgap

9710 9900

9980 9990

Optional Brake with optional IP66 enclosure

9320  Non-drive end shield

9360  Brake coil

9370  Manual brake lever – optional

9380  Brake hub

9390  Fan

9400  Fan cover

9460  Fixing screw

9710  O-ring - optional

9900  Friction plate - optional

9910  Setting bolt

9920  Dust protection ring

9930  Brake rotor

9940  Armature plate

9950  Spring

9960  Pressure plate adjustment**

9970  Adjustable ring **

9980  Bushing/seal - optional

9990  V-ring - optional  

** Only for brakes that are 5 Nm to 40 Nm 

Table 8: Spare Parts

Brake 

Size

NORD Motor 

Frame

Brake Rotor 

[Item 9930]

Brake Hub 

[Item 9380]

Brake Hub 

Bore / (Style)

Hand Release 

(HL) [Item 9370]

Stainless Disc 

(RG) [Item 9900]

Dust Boot 

(SR) [Item 9920]

BRE5

63/71/80

19120042

19100112

15 mm (hex)

19150042

19130042

19110042

BRE10

63/71

19120082

19100212

15 mm (hex)

19150082

19130082

19110082

BRE10

80/90

19120082

19100222

20 mm (hex)

19150082

19130082

19110082

BRE20

80/90/112

19120162

19100322

20 mm (hex)

19150162

19130162

19110162

BRE20

100

19120162

19100332

25 mm (hex)

19150162

19130162

19110162

BRE40

90/100

19120322

19100452

25 mm (spline)

19150322

19130322

19110402

BRE40

112

19120402

19100442

30 mm (hex)

19150322

19130322

19110402

BRE60

100

19120602

19100532

25 mm (spline)

19150602

19130602

19110602

BRE60

112

19120602

19100542

30 mm (spline)

19150602

19130602

19110602

BRE60

132

19120602

19100552

35 mm (spline)

19150602

19130602

19110602

BRE100

132/160

19120802

19100652

35 mm (spline)

19150802

19130802

19110802

BRE150

132

19121502

19100752

35 mm (spline)

19151502

19131502

19111502

BRE150

160/180

19121502

19100772

45 mm (spline)

19151502

19131502

19111502

BRE250

160/180

19122402

19100872

45 mm (spline)

19152402

19132500

19112502

BRE250

200

19122402

19100882

50 mm (spline)

19152402

19132500

19112502

BRE400

200/225

19124002

19100912

60 mm (spline)

19154003

10114020

19114002

 

IMPORTANT NOTES

•  For brake coil part numbers, listed by brake size and coil voltage, please see page 4.
•  The large BRE 800 and BRE 1200 twin rotor brakes are supplied to NORD pre-assembled and complete. For parts list  

    details and spare parts information please contact NORD.

Summary of Contents for DF-1 N Series

Page 1: ...OM DF1 021 A NABRICO DF 1 N Electric Winch Owner s Manual ...

Page 2: ...THIS PAGE IS INTENTIONALLY LEFT BLANK ...

Page 3: ...UBRICATION 16 3 3 CLEANING AND STORAGE 17 A 1 FLEET ANGLE 18 A 2 EQUIPMENT LUBRICATION 19 B 1 TYPICAL CONTROL BOX INFORMATION 20 C 1 DIMENSIONAL SHAFT MOUNTED 33 C 2 PARTS BREAKDOWN SHAFT MOUNTED 34 D 1 GEARMOTOR TECHNICAL INFORMATION SHAFT MOUNTED 38 E 1 NORD BRAKE TECHNICAL INFORMATION 56 PRODUCT WARRANTY 71 PRODUCT NOTICES 71 NABRICO DF 1 N ELECTRIC MANUAL WINCH Owner s Manual NABRICO 1250 GATE...

Page 4: ...mproper installation or incorrect or unsafe use could result in injury or death to persons or cause equipment failure or damage Recommended Information for Safe Operation CAUTION Check lubrication before use Do not apply tension to the winch unless there are 5 complete wraps of rope on the drum Do not operate the equipment unless you have a firm stance on a non slippery surface Do not wrap the wir...

Page 5: ...ronze fasteners 3 ply conveyer belt covers damage and corrosion resistant 3 tooth locking dog with large release and fail safe disc brake NEMA motor design with helical bevel gearbox Heaviest winch in its class Variable frequency drive option available Amp draw limits variable speeds and motor protection Made as one model adjustable to true right or left hand models for use in pairs Over 100 fewer...

Page 6: ...e weight and holding capacity of the winch and ultimate capacity of the wire and the forces likely to occur during operation A qualified professional should inspect or design the foundation to insure that it will provide adequate support 1 2 2 Locate the winch in a suitable area free of traffic and obstacles The winch should also be visible during entire operation Keep in mind that the winch needs...

Page 7: ...coming misaligned from heat distortion during the application of the seal weld 1 2 6 Next apply a seal weld to the mounting fixture to permanently secure it to the deck The seal weld will prevent corrosion from occurring between the mounting fixture and mounting surface 1 2 7 Inspect the winch immediately following installation This inspection will give a good starting record of the winch conditio...

Page 8: ...s grounded before electrical power is connected 1 3 4 Refer to Appendix B 1 for typical connection between motor and control box 1 3 5 Ensure that the correct power supply agrees with the motor rating before connecting power to the winch Do not operate the winch until proper power is supplied to the motor 1 3 6 Before operation of the winch remove the plastic plug from the gearbox breather 1 3 7 T...

Page 9: ...s wear the proper protective equipment when handling the wire rope 1 4 4 Rotate the U bolt so it is at the bottom of the winch and insert the new wire rope end under the winch drum and through the U bolt from the front of the winch so that approximately 3 to 4 inches extend through the U bolt 1 4 5 Tighten the U bolt nuts evenly to secure the wire rope to the winch drum The U bolt will act as a vi...

Page 10: ...wrapping the wire rope until there are at least 5 complete wraps on the winch drum These wraps serve as an anchor and must remain on the drum at all times WARNING In order for the winch to attain its full holding capacity 5 complete wraps of the wire rope must be on the winch drum at all times Also make sure the rope is installed securely to the drum A poorly secured wire rope could come loose fro...

Page 11: ...OUT button located on the control box or remote operator station Some tension should be kept on the wire rope during unreeling to minimize rope fouling on the drum 2 1 1 4 To stop the wire rope release the IN or OUT button this will automatically engage the electric brake located on the winch motor As with any electric brake there is a slight delay approx 0 03 seconds between the IN or OUT button ...

Page 12: ...e the motor brake by turning the lever located on the outside of the brake 90 degrees The locking pawl should now be holding the load applied to the winch 2 1 2 9 While maintaining control of the brake release lever and manual crank rotate the locking pawl handle up relieving the locking dog engagement see fig 3a The winch should now be ready to be operated manually It is recommended to have more ...

Page 13: ...OR DUPLICATED OR USED AS A BASIS FOR MANUFACTURE OR SALE OF EQUIPMENT WITHOUT WRITTEN PERMISSION RECIPIENT AGREES NOT TO DISCLOSE TO ANY OTHER PARTY INFORMATION CONTAINED HEREIN EXCEPT FOR THE SPECIFIC PURPOSE CONTRACTED FOR APPROVED BY APPROVED DATE NABRICO 1250 GATEWAY DRIVE GALLATIN TN 37066 www nabrico marine com THIRD ANGLE PROJECTION COATING 0 0 0 030 0 00 0 015 0 000 0 005 Fractions 1 32 Me...

Page 14: ...lso check to make sure the wire rope is in good condition 3 1 1 6 While equipment is running listen for unusual noises and look for signs of damage Visually inspect the wire rope to ensure that it winds evenly onto the drum Make sure the winch responds properly to control device s and that the brake operates correctly 3 1 2 Periodic Inspection 3 1 2 1 Periodic inspections should occur whenever equ...

Page 15: ... HAS A MINIMUM DIAMETER OF 45 64 0 7031 FIGURE 5 WIRE ROPE DIAMETER CAUTION Remember to always wear the proper protective equipment when handling the wire rope 3 1 3 2 Inspect the entire length of wire cable for bent or crushed areas broken or cut wires corrosion and other damage If any defect or damage is found the cable must be replaced 3 1 3 3 Inspect end connections and fittings for corrosion ...

Page 16: ...s Lubricate while gears are rotating slowly 3 2 3 Drive gear teeth should be coated at least once a month Application with an aerosol can is recommended for uniform coverage Graphite or other dry type lubricant should be used instead of gear grease when the winch is subjected to large amounts of foreign material such as coal dust Always keep gear teeth as free of foreign material as possible WARNI...

Page 17: ...ion of dirt 3 3 1 3 Remove all unnecessary objects from the area surrounding the equipment to prevent hazardous situations from occurring 3 3 2 Storing the Equipment 3 3 2 1 Lubricate the equipment as necessary to help prevent rust and corrosion during storage Add a rust preventive for long term storage 3 3 2 2 Seal the equipment in plastic if possible to help prevent rust corrosion and other dama...

Page 18: ...e fleet angle will be equal on each side of the centerline of rope travel For a smooth drum a maximum fleet angle of 1 1 2 degrees is recommended When the drum is grooved to suit the wire rope the fleet angle should not exceed 2 degrees Example Fleet Angle Calculation for 36 Chain Drive Barge Moving Winch 36 Chain Drive Moving Winch a 18 b x distance to be determined A 1 5 minimum for a smooth dru...

Page 19: ...RS ENDURATEX EP 220 OPEN GEARING SPRAY CAN EUREKA FLUID FILM SPRAY MOBILTAC E LUBRIPLATE OPEN GEAR SHEILDING GREASE FITTINGS PEERLESS LLG 2 PRESERVATIVE TREATMENT MOBILARMA 524 SUMITOMO NORD AND SEW GEARBOXES USE MANUFACTURER S RECOMMENDATIONS SLEWING BEARINGS DF 559 WINCH AQUA SHIELD Note Lubricant manufacturers shown are not exclusive recommendations Consult your lubricant source for more detail...

Page 20: ...20 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A B 1 TYPICAL CONTROL BOX INFORMATION ...

Page 21: ...21 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 22: ...22 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 23: ...23 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 24: ...ＩＯＮ ＣＡＵＴＩＯＮ ＣＡＵＴＩＯＮ ＣＡＵＴＩＯＮ SHOCK RELAY SHOCK RELAY SHOCK RELAY SHOCK RELAY TSB TSB TSB TSBS S S SA A A A Series Series Series Series E E E EH H H HF F F FS S S SA A A A05 05 05 05 0601 0601 0601 0601 4 4 4 4 20 20 20 201 1 1 13 3 3 3 1 1 1 12 2 2 2 1 1 1 1 24 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 25: ... Ａ 25 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 26: ... ７２ ６１ 26 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 27: ... 1 1 2 3 Ω 27 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 28: ... ６３ 2 M4 Ａｔｔａｃｈｍｅｎt 28 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 29: ... １ １ １ １ １ １ ２ ２ ２ ２ 29 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 30: ... ｕｔｏ ｕｔｏ ｕｔｏ ｕｔｏ ｅｓｅｔ ｅｓｅｔ ｅｓｅｔ ｅｓｅｔ 30 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 31: ... 31 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 32: ... １ １ １ １ ２ ２ ２ ２ ３ ３ ３ ３ 32 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 33: ...ØE C D ØG A Right Hand Winch Shown Left Hand Winch Opposite ROPE B F ØE C D ØG A Right Hand Winch Shown Left Hand Winch Opposite ROPE B F ØE C D ØG A MODEL A B C D ØE F ØG DF 1 30 22 19 3 8 39 36 10 3 4 11 1 4 16 DF 1 40 23 1 4 20 1 8 46 1 8 43 3 8 12 3 4 11 1 4 19 DF 1 65 30 23 1 8 55 1 2 45 5 8 14 10 5 8 24 NABRICO nabrico marine com 615 442 1300 ...

Page 34: ...34 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A C 2 PARTS BREAKDOWN SHAFT MOUNTED ...

Page 35: ...Screw 3 8 x 3 SS 1 14595 Key drive pinion 1 2 SQ x 4 1 4 1 87630 Hex Head Bolt 1 2 x 1 SS 6 70521 Locking Dog Handle 15 Length 1 93732 Lock Washer 1 2 SS 9 70584 Base Bar 2 101501 Locking Pawl 1 101508 Locking Pawl Post 1 101510 Locking Pawl Sleeve 1 101511 Top Plate 1 101604 Keeper Plate BIG 1 101650 Part Description Qnt y Part s Keeper Plate small 1 101651 Intermediate Gear Bushing 1 69973 Cable...

Page 36: ...36 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 37: ...Post 1 101515 Locking Pawl Sleeve 1 101516 Locking Pawl Handle Left Hand Winch 1 101584 Locking Pawl Handle Right Hand Winch 1 101585 Part Description Qnt y Part s Cover Plate side mount motor cut out 1 101603 Drum Gear Bushing 1 71676 Top Plate 1 101605 Intermediate Gear Bushing 1 71854 Drive Shaft Collar 1 105006 Ball Bearing 2 84662 Side Plate keeper side 1 105008 Locking Pawl Sleeve Bushing 1 ...

Page 38: ...e NORD invoice nor should payment of the NORD invoice be withheld awaiting adjustment of such claims as the carrier guarantees safe delivery NORD will try to assist in collecting claims for loss or damage during shipment how ever this willingness on our part does not remove the trans portation company s responsibility in reimbursing you for col lection of claims or replacement of material 3 Obtain...

Page 39: ...ons contained in the safety notes or related operating instructions WARNING NORD assumes no liability for personal injury equipment damage or malfunctions resulting from failure to comply with any installation safety notes The appli cable national regional and local work regulations and safety requirements must also be complied with Failure to comply with any safety notes or regulations may result...

Page 40: ...safeguard against injury Surfaces of motors and gear units may become hot during operation or shortly after start up In some instances additional protection against accidental contact may be necessary Use caution to avoid burns or serious injury GENERAL WARNINGS 3 Observe published performance range nameplate data Observe the data on all reducer nameplates and verify published ratings for the NORD...

Page 41: ...e lubricant If in doubt about which lubricant is needed for a certain applica tion please contact NORD Gear 3 Lubrication replacement If the gear unit is filled with mineral oil the lubricant should be replaced at least after every 10 000 operating hours or after every two years If the gear unit is filled with synthetic oil the lubricant should be replaced at least after every 20 000 operating hours...

Page 42: ...additional oil as needed The minimum acceptable oil level is 0 15 in 4mm below the oil level hole 8 Oil plug locations All gear units are assembled with the oil fill level oil drain and vent plugs installed in their proper locations according to the specified mounting position All standard plugs are metric and utilize sealing gaskets between the head of the plug and the reducer housing 9 Drain and fi...

Page 43: ... Fuchs FM220 S Optional Oil Lubricants ISO Viscosity Oil Type Ambient Temperature Range Manufacturer Brand Type Notes VG460 PAO 35 to 80ºC 31 to 176ºF Mobil SHC 634 FG PAO 35 to 80ºC 31 to 176ºF Mobil SHC Cibus 460 VG220 FG PAO 35 to 60ºC 31 to 140ºF Mobil SHC Cibus 220 VG150 PAO 35 to 25ºC 31 to 77ºF Mobil SHC629 Grease Options applied to greased bearings and seal cavities NLGI Grade Grease Type ...

Page 44: ...220N PG 25 to 60ºC 13 to 140ºF Mobil Glygoyle 220 Tivela S220 Alphasyn PG220 Renolin PG220 Klübersynth GH 6 220 FG 0 to 40ºC 32 to 104ºF Mobil DTE FM 220 N A N A Fuchs FM220 N A FG PAO 25 to 60ºC 13 to 140ºF Mobil SHC Cibus 220 N A N A Cassida GL220 Klüberoil 4 UH 1 220N FG PG 25 to 60ºC 13 to 140ºF Mobil Glygoyle 220 N A N A Cassida WG220 Klübersynth UH1 6 220 VG460 MIN EP 0 to 40ºC 32 to 104ºF M...

Page 45: ... 26 0 SK 9072 1 12 7 12 0 29 1 27 5 34 9 33 0 40 7 38 5 20 1 19 0 27 5 26 0 SK 9082 1 22 2 21 0 57 0 54 0 70 0 66 0 85 0 80 0 40 2 38 0 55 0 52 0 SK 9086 1 38 0 36 0 82 0 78 0 96 0 91 0 113 107 56 0 53 0 80 0 76 0 SK 9092 1 42 3 40 0 137 130 163 154 185 175 87 0 82 0 96 0 91 0 SK 9096 1 85 0 80 0 198 187 204 193 272 257 119 113 165 156 Oil Levels shown apply to base models and gear units ending in...

Page 46: ...docs 06 01 11 NORD Gear Corporation Toll Free in the United States 888 314 6673 NORD Gear Limited Toll Free in Canada 800 668 4378 M3 H2 B5III SK 9012 1 SK 9016 1 SK 9022 1 SK 9032 1 SK 9042 1 SK 9052 1 SK 9072 1 SK 9082 1 SK 9086 1 SK 9092 1 SK 9096 1 M1 H1 B5I M2 H4 B5 M5 H5 V1 M4 H3 B5II M6 H6 V3 SK 9013 1 SK 9017 1 SK 9023 1 SK 9033 1 SK 9043 1 SK 9053 1 M1 H1 B5I M2 H4 B5 M5 H5 V1 M3 H2 B5III...

Page 47: ...and the mating solid shaft clean of any lubricants and dirt Only use solvent if the parts feel oily to the touch after wiping with a clean rag 7 Slide the reducer onto the solid shaft until it is about half way through 8 Lubricate the remaining portion of the solid shaft with a 2 grease where it will be inserted into the hollow shaft 9 Tighten the locking screws in a circular pattern Refer to Tabl...

Page 48: ...2 Loosen the outer collars from the tapered inner ring This may require tapping the bolts with a soft faced hammer or prying lightly between the outer collars 3 Remove hollow shaft reducer from solid shaft Preparation for Re Use 1 Disassemble and thoroughly clean all parts Wire brush to remove any excessive rust or dirt 2 Lubricate the taper of the outer collars and of the inner ring with Molycote...

Page 49: ... sides of the torque arm bracket WARNING It is the responsibility of the machine builder to design a support bracket of adequate strength and rigidity and supply an appropriate tightening bolt assembly Failure to do so may result in injury caused from a damaged or broken torque reaction assembly 4 Installation of a right angle reducer with torque arm A Make sure the Torque Arm D is mounted in the ...

Page 50: ...ure Loose hold down bolts Tighten bolts Failure of bearings May be due to lack of lubricant Replace bearing Clean and flush reducer and fill with recommended lubricant Overload Check rated capacity of reducer Insufficient lubricant Level of lubricant in reducer not properly maintained Check lubricant level and adjust to factory recommended level Output shaft does not turn Internal parts are broken or...

Page 51: ...02 Pinion Shaft 703 Bevel Gearset 705 Gear 706 Pinion 707 Output Shaft 709 Oil Seal 710 Oil Seal 711 Snap Ring 712 Shim 713 Anti Friction Bearing 714 Gasket 715 Inspection Cover 716 Spacer 717 Vent Plug 718 Gasket 719 Bolt 720 Key 721 Snap Ring 722 Anti Friction Bearing 724 Retaining Washer 725 Lock Washer 726 Bolt 729 Thrust Washer 731 Snap Ring 732 Gasket 733 Key 734 Oil plug 735 Gasket 736 Snap...

Page 52: ...5 Inspection Cover 716 Spacer 717 Vent Plug 718 Seal 719 Bolt 720 Key 721 Snap Ring 722 Anti Friction Bearing 724 Washer 725 Lock Washer 726 Bolt 729 Thrust Washer 731 Snap Ring 732 Gasket 733 Key 734 Oil plug 735 Gasket 736 Snap Ring 737 Anti Friction Bearing 738 Anti Friction Bearing 739 Snap Ring 740 Bore Plug 741 Shim 742 Thrust Washer 743 Gearcase 745 Anti Friction Bearing 746 Key 747 Shim 74...

Page 53: ...1 905 Bearing 1 906 Preload Spring 1 907 Terminal Box Frame 1 907 1 Screw 4 908 Terminal Box Cover 1 908 1 Screw 4 909 Gasket Terminal Box Frame 1 910 Gasket Terminal Box Cover 1 916 Stator 1 918 Key 1 919 Retaining Ring 1 920 Oil Plug 1 920 921 902 1 916 910 907 909 908 960 961 907 1 908 1 905 906 904 902 6 919 TBLK TBLK 1 902 902 1 923 923 902 1 902 2 902 900 940 1 940 952 939 933 918 932 1 932 ...

Page 54: ...iemens Frames 200 230 460V 60Hz 3Ø 200 400V 50Hz 3Ø 190 380V 60Hz 3Ø 120094410 NORD Frames 63 225 460 800V 60Hz 3Ø 230 400V 50Hz 3Ø 208 360V 60Hz 3Ø 400 690V 50Hz 3Ø 332 575V 60Hz 3Ø NORD 2 SPEED MOTORS SINGLE WINDING 4 2 8 4 POLE T4 2U T5 2V T6 2W T1 1U T2 1V T3 1W SINGLE WINDING 2 SPEED MOTORS T4 2U T5 2V T6 2W T1 1U T2 1V T3 1W HIGH SPEED LOW SPEED L1 L2 L3 L1 L2 L3 Customer Supplied Starter Co...

Page 55: ...OLING FAN F OPTION BLOWER COOLING FAN 120095450 120095250 120095240 120095230 120095220 FROM MOTOR TERMINAL BLOCK TO CONTROL DEVICE MAX OPERATING VOLTAGE 2 5V SWITCH TEMP 155 C RESPONSE TIME 5 SECONDS FROM MOTOR TERMINAL BLOCK TO CONTROL DEVICE NC NORMALLY CLOSED CONTACTS RATED 1 6A AT 2 50 VAC 6 500 VAC WORKING RANGE AUTOMATIC RESET AT 30 15 C TEMP DROP FROM MOTOR TERMINAL BLOCK TO CONTROL DEVICE...

Page 56: ... Operation The standard NORD motor brake is spring set When pow er is removed and the brake is de energized power off the brake springs exert a force against the armature plate in turn preventing the brake rotor or brake disc from rotat ing When the brake coil is energized power on a magnetic field builds and pulls the armature plate across the air gap to the brake casing which releases the brake ...

Page 57: ...ossible by changing the brake spring combinations or by removing springs Table 1 In addition brake sizes from 5 40 Nm 3 7 30 lb ft are typi cally supplied with a threaded adjustment nut or spanner nut to allow for additional fine torque adjustments of the brake The braking torque can be adjusted by unscrewing the span ner nut a number of turns or clicks with a spanner wrench Table 2 Table 1a Brake...

Page 58: ...ng upon how it is connected to the AC input signal IMPORTANT NOTE If the motor is connected to a frequency inverter soft start or is a two speed motor then seperate AC power must be supplied to the brake rectifier Rectifier Types Ctd PMG 500 Push Hybrid rectifier PMG A fast acting or push hybrid brake rectifier provides an ini tial push in the form of a timed full wave brake release function which...

Page 59: ... AC BRAKE VOLTAGE BRAKING METHOD 15 25 or Figure 3 1 GUE Dimensions 0 12 in 3 0 mm 0 75 in 19 0 mm 2 34 in 59 5 mm 0 14 in 3 5 mm 0 14 in 3 5 mm 0 20 in 5 0 mm 1 54 in 39 0 mm 1 95 in 49 5 mm Figure 3 2 GVE GHE Braking Methods 460V 230V OV 205V or STANDARD STOPPING AC SWITCHING 1B 2 AC BRAKE VOLTAGE 3 4 JUMPER 5 6 DC BRAKE FAST STOPPING DC SWITCHING 1 2 AC BRAKE VOLTAGE The normally open contact s...

Page 60: ...35 643 19052552 575 0 09 48 250 0 19 1300 19062552 575 0 14 79 250 0 31 795 BRAKE SIZE BRE 150 BRAKE TORQUE 150 Nm 110 lb ft max BRAKE SIZE BRE 250 BRAKE TORQUE 250 Nm 185 lb ft max NORD Brake P N Half Wave Full Wave PC VC IC RC NORD Brake P N Half Wave Full Wave PC VC IC RC VAC AAC VAC AAC W VDC ADC Ω VAC AAC VAC AAC W VDC ADC Ω 19070252 77 24 3 20 7 5 19080252 99 24 4 14 5 8 19070952 230 0 39 11...

Page 61: ...igure 5 Por Palanca de Liberación IMPORTANT NOTE When a brake motor with hand lever is supplied by NORD both the hand lever air gap and brake air gap are set at the factory When ordered as parts proper hand lever and air gap adjustments must be made in the field Hand lever adjustments must always be made prior to assembling the brake to the motor All brake air gap adjustments must be made with the...

Page 62: ...l air gap for each brake size is displayed in Table 6 In the course of making adjustments the air gap measurement must be checked in several places using a feeler gauge The feeler gauge should be positioned between the armature plate and the brake coil housing as indicated in Figure 7 3 Decreasing or Increasing the air gap can be accomplished per the following instructions Decreasing the Air Gap T...

Page 63: ... ring holding the cooling fan 939 and carefully remove the cooling fan 939 key and second snap ring 997 4 If the brake is equipped with a dust boot 992 remove it 5 Remove the socket head cap screws holding the brake coil 936 to the motor end shield 932 6 Remove the brake coil 936 noting the hand release 937 and power cable locations 7 Slide the brake rotor 993 off the brake hub 938 which is secure...

Page 64: ...lease HL Item 9370 Stainless Disc RG Item 9900 Dust Boot SR Item 9920 BRE5 63 71 80 19120042 19100112 15 mm hex 19150042 19130042 19110042 BRE10 63 71 19120082 19100212 15 mm hex 19150082 19130082 19110082 BRE10 80 90 19120082 19100222 20 mm hex 19150082 19130082 19110082 BRE20 80 90 112 19120162 19100322 20 mm hex 19150162 19130162 19110162 BRE20 100 19120162 19100332 25 mm hex 19150162 19130162 ...

Page 65: ...t stand still Recommended Applications conveyors and inclined conveyors hoists and lifts bulk material handling equipment bucket elevators idler conveyor s CAUTION Hoisting lifting lowering applications must have the brake wired for fast response When Fast Release is Recommended Overexcitation Fast Release is recommended in any application that is very high cycling with frequent starts and stops T...

Page 66: ... V1 W1 HIGH VOLTAGE 10 15 BRAKE COIL 460 VAC 230 VAC 205 VDC Vmotor VB AC VB DC VB AC VB DC Vmotor POWERED FROM MOTOR TERMINAL BLOCK STANDARD RELEASE FAST STOPPING DC SWITCHING BR103B 230YY 460Y MOTOR RECTIFIER GVE20 MOTOR STARTER 15 BRAKE COIL 460 VAC 460 VAC 205 VDC Vmotor VB AC VB DC VB AC VB DC Vmotor POWERED FROM MOTOR TERMINAL BLOCK STANDARD RELEASE FAST STOPPING DC SWITCHING BR103C 230YY 46...

Page 67: ...C 400 VAC 460 VAC 208 VAC 230 VAC 400 VAC 460 VAC 105 VDC 105 VDC 180 VDC 205 VDC 208 360Y 230 400Y 400 690Y 460 Y GHE20 GHE20 GHE40 GHE40 Vmotor VB AC VB DC BR604B MOTOR RECTIFIER SEPERATE POWER SOURCE STANDARD RELEASE FAST STOPPING DC SWITCHING W2 U2 V2 U1 W1 V1 400VAC 400VAC 400 VAC 575 VAC 230 VAC 230 VAC 400 VAC 575 VAC 105 VDC 205VDC 180 VDC 250 VDC 230 400Y 230 400Y 230 400Y 332 575Y GHE40 ...

Page 68: ... rectifier Voltage to brake coil too small Check connection voltageof brake coil Rectifier supply voltage from inverter Rectifier voltage must be from seperate source Inverter output voltage varies Brake release is delayed Air gap too large Check air gap and adjust Voltage to brake coil too small Check connection voltage of brake coil Brake does not engage Voltage to coil too large Check connectio...

Page 69: ...69 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 70: ...70 NABRICO DF 1 N ELECTRIC WINCH Owner s Manual OM DF1 021 A ...

Page 71: ...ES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE CONSTRUCTION DELIVERY AND SALE OF A NABRICO PRODUCT AND NABRICO SHALL FOLLOWING SAID DELIVERY AND SALE IN NO EVENT BE LIABLE TO BUYER OR ANY END USER FOR THE BREACH OF ANY WARRANTY GUARANTEE OR REMEDY EXPRESSED OR IMPLIED IN FACT OR IN LAW EXCEPT AS SPECIFICALLY SET FORTH ABOVE EXCEPT AS PROVIDED HEREIN NABRICO SHALL AT ...

Page 72: ...AL QUICK ACTING 4 DOG MANUAL CHOCKS CAST STEEL BUTTON ROLLER BUTTON OCEAN DOMES MILD STEEL STAINLESS STEEL BITTS DOUBLE BITT SINGLE BITT THRU DECK BITT KEVELS KEVEL CHOCK KEVEL THRU DECK KEVEL BARGE CRANES ELECTRIC OPERATION MANUAL OPERATION SUCTION BELLMOUTHS 6 SIZE 8 SIZE 10 SIZE NABRICO 1250 GATEWAY DRIVE GALLATIN TN 37066 615 442 1300 615 442 1313 fax www nabrico marine com N A B R I C O O V E...

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