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Patriot Chop Check Fluid Section Manual 

 

 

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Summary of Contents for Patriot PAT-CCP-LS-0590

Page 1: ...Patriot Chop Check Fluid Section Component Manual This manual is applicable to the following models PAT CCP LS 0590 PAT CCP LS 0590 SS Rev April 2019 ...

Page 2: ...Barbrow Ln Knoxville TN 37932 USA Tel 865 684 4416 TECHNOLOGY CENTER AND MANUFACTURING 1862 Ives Ave Kent WA 98032 USA Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com For a list of international distributors visit our website at www mvpind com mvp international Use of this product confirms that Magnum Venus Products Inc s standard terms and conditions of sale apply ...

Page 3: ... Manual Page 3 Table of Contents Section Page Table of Contents 3 Safety Warning Information 4 Introduction 15 Removing Fluid Section 17 Disassembling Fluid Section 17 Reassembling Fluid Section 18 Specifications 21 Parts Drawings 22 ...

Page 4: ...lthAct OSHA Documentation 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly paragraph m Organic Peroxides and Dual Component Coatings For Additional information contact the Occupational Safety and Health Administration OSHA at https www osha gov about html Recommended National Fire ProtectionAssociation NFPA Do...

Page 5: ...d otherwise Cured laminate accumulations of overspray and laminate sandings are highly combustible Do not operate or move electrical equipment when flammable fumes are present Ground all equipment If a spark is seen or felt immediately halt operation Do not operate the equipment until the issue has been identified and repaired Contaminated catalyst may cause fire or explosion Containers may explod...

Page 6: ...mediate medical attention Inhalation Move the person to fresh air and seek immediate medical attention Do not remove shields covers or safety features on equipment that is in use Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can shoot liquid through the skin Keep hands and body parts away from any m...

Page 7: ...ustion Indicates the risk of contact with moving components that may lead to serious injury or death Indicates that the system or component should be grounded before proceeding with use or repair Indicates the use of lit cigarettes or cigars is prohibited because the materials being used are susceptible to combustion Indicates that the materials and or the process being performed can lead to ignit...

Page 8: ...mponent Organ System Target Possible Target Known Possible Health Effect Aramid fibers Skin lungs Skin and respiratory irritation contact dermatitis chronic interstitial lung disease Carbon graphite fibers Skin lungs As noted for aramid fibers Glass fibers continuous filament Skin lungs As noted for aramid fibers Hardeners and curing agents Composite Component Organ System Target Possible Target K...

Page 9: ...on is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is ...

Page 10: ... hazardous situation may be present in your pressurized fluid system Hydro carbon solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc An explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hyrdrocarb...

Page 11: ... their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon HHC solvents in pressurized fluid systems having aluminum or galvanized wetted parts Magnum Venus Products is aware of NO stabilizers available to prevent HHC solvents from reaction under all conditions with aluminum components in closed fluid ...

Page 12: ...cumulations of overspray Fiberglass Reinforced Plastic FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer Floor coverings if used should be non combustible Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or...

Page 13: ... it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON OR AN ANIMAL DANGER Contaminated catalyst may cause fire or explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free from dirt grease or resin Clean catalyst ...

Page 14: ...quently depends upon the nature of the chemical Emergency Stop Procedure In an emergency follow these steps to stop a system 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball va...

Page 15: ...ation of Flammable and Combustible Materials Introduction This manual provides information for the operation maintenance and simple repair of the MVP Patriot Chop Check Fluid Section The following procedures are included Step by step assembly and disassembly Please read this manual carefully and retain for future reference Follow the steps in the order given otherwise you may damage the equipment ...

Page 16: ...ired Items RED GREASE PAT LS OIL LOCTITE 243 REMOVABLE OR EQUIVALENT THREAD LOCKING COMPOUND HEX WRENCH SET 8 INCH ADJUSTABLE WRENCH 12 INCH ADJUSTABLE WRENCH WRENCH REPAIR KIT PAT CCP LS 0590 RK 𝟗 𝟏𝟔 WRENCH Lubrication Throughout this manual directions are given for lubricating various parts of the fluid section These are the lubricants used If the part contacts resin use MVP Red Grease If the pa...

Page 17: ...6 Remove the hex nuts and lock washers holding the fluid section to the adapter tie rods 7 Shift the ram control valve into the ram up position and move the ram up until the adapter shaft clears the transition plate 8 Remove the fluid section Disassembling Fluid Section 1 If you are working on the fluid section in place and you have not already done so move the pump to the bottom of the down strok...

Page 18: ...ce it may become scratched or get a flat spot 18 Remove the piston ball ball guide ball spring and ball stop from inside the piston 19 Clean and inspect all parts for wear or damage 20 Replace any damaged parts as well as all parts that are provided by the seal kit Reassembling Fluid Section Note Assembly of the standard and stainless steel versions differ in the seals used in the intake valve Ref...

Page 19: ...cking nut into the top of the outlet body 10 Apply a light coat of the appropriate grease to the backup ring the install into the top end of the cylinder 11 Apply a light coat of the appropriate grease to the piston seal assembly and install into the top end of the cylinder on top of the backup ring O ring facing up 12 Install the piston bushing into the top of the cylinder 13 Apply a light coat o...

Page 20: ...to the cylinder piston seal and rod seal assemblies from the bottom and then up through the packing nut 16 Install the valve stop over the priming rod into the end of the cylinder 17 Install the spacer into the end of the cylinder on top of the valve stop 18 Apply a light coat of the appropriate grease to the two foot valve seals and install them into the intake valve O ring side facing up ...

Page 21: ...er onto a hex bolt and thread it into the end of the priming rod 27 Thread the tie rods into the outlet body 28 Apply a light coat of the appropriate grease to a new O ring and install onto the bell frame 29 Install the inlet bell frame onto the end of the tie rods over the priming piston Note It is best practice to install the bell frame so that the fitting ports are perpendicular to the pump out...

Page 22: ...ormation Catalyst Pump Information Catalyst Pump Fluid Section PAT CCP LS 0590 PAT CP 0245 0 75 2 25 PAT CP 0550 1 3 5 2 Slave Arm Stickers Parts Drawings The following illustrations are included here for reference when servicing the equipment Use the drawing specific to the item you are working on to ensure you have the correct part numbers Core System Parts Part Number Description PAT CCP LS 059...

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Page 36: ... USA Tel 865 686 5670 DISTRIBUTION AND PURCHASING 642 Barbrow Ln Knoxville TN 37932 USA Tel 865 684 4416 TECHNOLOGY CENTER AND MANUFACTURING 1862 Ives Ave Kent WA 98032 USA Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com For a list of international distributors visit our website at www mvpind com mvp international ...

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