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Innovator Plus System Operations Manual 

Page | 2  

C

ORPORATE 

H

EADQUARTERS

2030 Falling Waters Rd, Suite 350, Knoxville, TN 37922 · USA · Tel: (865) 686-5670 

D

ISTRIBUTION AND 

P

URCHASING

642 Barbrow Ln, Knoxville, TN 37932 · USA · Tel: (865) 684-4416 

T

ECHNOLOGY 

C

ENTER AND 

M

ANUFACTURING

1862 Ives Ave, Kent, WA 98032 · USA · Tel (253) 854-2660 · Fax (253) 854-1666 

E-mail: 

[email protected] 

For a list of international distributors, visit our website at : 

www.mvpind.com/mvp-international

Use of this product confirms that Magnum Venus Products, Inc.’s standard terms and 

conditions of sale apply. 

Summary of Contents for Innovator Plus

Page 1: ...Innovator Plus System Operations Manual This manual is applicable to the following models INV3 PAT INV3 UPS UPU INV3 INV3 DHV INV3 MP INV3 DUO Rev May 2019...

Page 2: ...arbrow Ln Knoxville TN 37932 USA Tel 865 684 4416 TECHNOLOGY CENTER AND MANUFACTURING 1862 Ives Ave Kent WA 98032 USA Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com For a list of internation...

Page 3: ...stem Operations Manual Page 3 Table of Contents Section Page Table of Contents 3 Safety Warning Information 4 Introduction 15 Setting Up the Unit 21 Performing Daily Tasks 25 Maintaining the HMI 26 Tr...

Page 4: ...thAct OSHA Documentation 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly paragraph m Organic Peroxides and Dua...

Page 5: ...otherwise Cured laminate accumulations of overspray and laminate sandings are highly combustible Do not operate or move electrical equipment when flammable fumes are present Ground all equipment If a...

Page 6: ...ediate medical attention Inhalation Move the person to fresh air and seek immediate medical attention Do not remove shields covers or safety features on equipment that is in use Never place fingers ha...

Page 7: ...stion Indicates the risk of contact with moving components that may lead to serious injury or death Indicates that the system or component should be grounded before proceeding with use or repair Indic...

Page 8: ...ponent Organ System Target Possible Target Known Possible Health Effect Aramid fibers Skin lungs Skin and respiratory irritation contact dermatitis chronic interstitial lung disease Carbon graphite fi...

Page 9: ...n is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order...

Page 10: ...hazardous situation may be present in your pressurized fluid system Hydro carbon solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system p...

Page 11: ...their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon HHC solvents in pressurized fluid systems hav...

Page 12: ...umulations of overspray Fiberglass Reinforced Plastic FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addit...

Page 13: ...it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON OR AN ANIMAL DANGER Contaminat...

Page 14: ...uently depends upon the nature of the chemical Emergency Stop Procedure In an emergency follow these steps to stop a system 1 The ball valve located where the air enters the power head of the resin pu...

Page 15: ...on of Flammable and Combustible Materials Introduction This manual provides information for the operation maintenance and simple repair of the MVP Innovator Plus System The following procedures are in...

Page 16: ...ch screen is most commonly used to monitor machine status and manage recipes Although there are some controls on the touch screen they are generally only used in the case of a mechanical push button f...

Page 17: ...lator 2 Recirc Gun 3 Fluid Section 4 Filter Surge Chamber Assy 5 Cat Pump 6 Catalyst Alarm Sensor 7 Powerhead 8 Catalyst Jug Figure 3 Legend Description 1 Counter Sensor Assembly 2 Catalyst Manifold 3...

Page 18: ...re 0 75 to 2 5 by volume with PAT CP 0980 1 3 with PAT CP 1530 Air Consumption 18 CFM 150 ltrs Maximum Air Input Pressure 100 psi 7 bar 0 7 MPa Overview of Controls Following is a brief description of...

Page 19: ...Innovator Plus System Operations Manual Page 19...

Page 20: ...hich is used to control the maximum allowable pressure at the mixing head The MPG can be used to provide line pressure control during an injection or as a safety mechanism to prevent the line pressure...

Page 21: ...res based on the reading from the EMPG This allows the unit to inject maximum flow into the port for a faster feed Note The connection from the fluid outlet to the injection port must be kept as short...

Page 22: ...h air hose 9 Connect the yellow flush tube from the injection head to the flush tank 10 Fill the flush tank full of solvent Note Do not fill the flush tank more than full or solvent can leak into the...

Page 23: ...ittings to be sure they are tight 17 Fill the pump packing nut 1 3 full with TSL oil or equivalent 18 Fill the catalyst jug at least full of appropriate catalyst 19 Check the connection of the pick up...

Page 24: ...EMPG to stop the injection process EMPG only First Time Start Up If the system has been used previously skip to Daily Start Up 5 Turn the pump regulator to zero 0 6 Adjust the catalyst percentage usin...

Page 25: ...until no bubbles are seen returning to the catalyst jug from the recirculation tube 10 Press the Stop button to take the unit out of recirculation mode 11 Place an appropriate waste container under t...

Page 26: ...en injection is complete press Stop then the Reset button on the counter 22 Connect the next part or flush the system 23 Flush the injection head as necessary Daily Shut Down 24 Close the TAS or pinch...

Page 27: ...kup or retention WARNING Shut off power before beginning any service Work in a static free area with a grounded electrostatic discharge ESD wristband Avoid touching exposed electronic components to pr...

Page 28: ...w cure during downstroke SS ball in catalyst pump inlet body not seating Clean ball and inspect seat Replace ball or have seat repaired as applicable Catalyst check valve not working correctly Inspect...

Page 29: ...arge or air pressure low Heat material use smaller nozzle or as a last resort increase pump pressure Resin filter clogged Disassemble and clean the resin filter Wide fan Air pressure too high Lower pr...

Page 30: ...e Tighten fitting Check all fittings for leaks before operating Fitting or nipple damaged Relieve fluid pressure from the system then inspect and replace damaged parts Crimped hose Relieve fluid press...

Page 31: ...be sure to relieve air and fluid pressure 5 Relieve pressure from the catalyst pump 6 Place a rag over the hose and fitting of the catalyst hose then loosen and remove the hose from the nipple on the...

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