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MV Agusta F4 BRUTALE, Use And Maintenance Manual

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MV Agusta F4 BRUTALE Use And Maintenance Manual Download Page 1

Copertina_UK_B4 2005 10-09-2004 15:48 Pagina 1 

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MV AGUSTA F4 BRUTALE S

Summary of Contents for F4 BRUTALE

Page 1: ...S...

Page 2: ...rules and regulations concerning both the Highway Code and the homologation procedures are in force Relying on your understanding MV Agusta S p A deems it necessary to reserve the right to change its...

Page 3: ...Use and maintenance manual...

Page 4: ...ponibles en los siguientes idiomas Edition Italienne Edition Anglaise Edition Fran aise Edition Allemande Edition Espagnole Edition USA 8000A4902 8A00A4902 8B00A4902 8C00A4902 8D00A4902 8000A4903 Edic...

Page 5: ...it an exclusive and sought after item In fact the technologies and solutions applied give to the F4 Brutale unique characteristics common to all the MV Agusta models strenghtening a design phylosophy...

Page 6: ...signals 39 3 CONTROLS AND INSTRUMENTS 40 3 1 Location of controls and instruments 40 4 chap Subject covered page 3 2 Sidestand 42 3 3 Handlebar controls left side 43 3 4 Handlebar controls right side...

Page 7: ...131 6 12 4 Replacing the front parking light bulb 132 6 12 5 Replacing the front turn indicator bulbs 133 6 12 6 Replacing the rear turn indicator bulbs 134 6 12 7 Replacing the rear light and brake...

Page 8: ...TROUBLESHOOTING FLOW CHART 144 7 1 Engine problems 144 7 2 Electrical equipment problems 149 8 TECHNICAL INFORMATION 152 8 1 Motorcycle overview 152 8 1 1 Front brake circuit 154 8 1 2 Rear brake circ...

Page 9: ...55 Bulbs replacement of front turn indicators 133 high beam 131 license plate light 136 low beam 129 parking light 132 rear light and brake light 135 rear turn indicators 134 Chain check 121 lubricati...

Page 10: ...h beam bulb replacement 131 low beam bulb replacement 129 M I L P Identification data 13 Idle speed check 125 Ignition switch and steering lock 48 Instruments and warning lights 53 Levels brake fluid...

Page 11: ...tand 42 Specifications 160 Spring preload 87 Suspensions front adjustment 86 rear adjustment 89 Symbols 11 Tampering note 22 Tools and accessories supplied 104 Topping up coolant 110 engine oil 107 Tr...

Page 12: ...MANUAL OVER CAREFULLY BEFORE FIRST USING THE MOTORCYCLE The manual describes the model with the maximum equip ment at print time This manual must be considered as a part of your motorcycle It must al...

Page 13: ...ay result in damage to the motorcycle The following symbols give an indication of who is supposed to perform the different adjustments and or maintenance operations Information on operations that can...

Page 14: ...rvice coupons and the MV Agusta Dealers Guide IMPORTANT The copy of the Warranty and Pre Delivery Certificate to be sent to MV Agusta must be filled in by the dealer and returned to the factory within...

Page 15: ...ntified by the vehicle identi fication number When placing orders for spare parts in addition to this number you may be required to provide the engine serial number the colour code and the key identif...

Page 16: ...model Progressive vehicle number Here below you can find a description of a vehicle identification number The vehicle identification number must be provided each time you need to contact the MV Agust...

Page 17: ...ate for both the ignition and all the locks Keep the duplicate in a safe place It is essential to provide the key identification number if you place an order for a spare motorcycle key We recommend wr...

Page 18: ...16 GENERAL INFORMATION 1 1 10 1 2 5 4 6 7 8 3 9 11 12...

Page 19: ...de Palinal 900 Crom 5 Tail piece 6 Air box side fairings 7 Ignition switch cover 8 Dashboard cover Brutale Metal Anthracite Grey Painting Code Palinal 926XH893 Multicryl 4 Fuel tank Colour combination...

Page 20: ...18 GENERAL INFORMATION 1 1 1 4 6 5 2 3...

Page 21: ...nting Code Sebino 35204189 Transparent Painting Code Sebino 35209052 1 Frame Colour combinations A B C Brutale Metal Anthracite Grey Painting Code Palinal 211XH893 Colour combination D F4 AGO Red Pain...

Page 22: ...of motorcycle colour combination The colour code must be mentioned when ordering body spares It can be read on the lower left side of the fuel tank In order to get to the colour code label it is nece...

Page 23: ...e fairing it is possible to get to the colour code label On this label you can read the motorcycle colour combination which determines the painting of the bodywork parts We recommend writing down the...

Page 24: ...ed inoperative Acts presumed to constitute tampering include 1 The removal or piercing of the exhaust silencer the diaphragm the manifolds or any other components involved in the transmission of exhau...

Page 25: ...r dealer who will have the necessary technical skills and information to assi st you MV Agusta continually strives to improve the quality of all of its motorcycles Therefore modifi cations that improv...

Page 26: ...rain from smoking Since petrol is highly flammable avoid spilling the fuel onto the tank and the exhaust pipes when refuelling When refuelling stay away from the vehicle to avoid inhaling harmful fume...

Page 27: ...sun Engine and exhaust pipes become very hot during riding Always park your motorcycle where people or chil dren can not easily reach these parts in order to avoid serious burns Parts at high tempera...

Page 28: ...t the stability of the vehicle Therefore the choice of the accessories should be accurate and restricted to components of light weight and small dimensions only Your motorcycle could undergo lightenin...

Page 29: ...se loss of con trol of the vehicle Additional electric accessories can cause an overload of the electrical system of your motorcy cle this could damage the wires causing danger of short circuit and el...

Page 30: ...torcycle is correctly loaded drive with caution and never exceed 130 km h when you carry a load WARNING Since the load can strongly affect hand ling braking performance and safety characteristics of y...

Page 31: ...MV Agusta of all responsibility 2 1 7 COMPETITIONS WARNING Riding the vehicle in compe titions requires considerable skill and experience as well as an accurate setup of the motorcycle CAUTION The hig...

Page 32: ...advisable to practise riding in areas without traffic until you have become familiar with the vehicle and its controls Being aware of one s limits When riding never exceed your limits nor those impos...

Page 33: ...e clutch disengaged for a long time during riding unless you have to change gear Failure to heed this warning may lead to the overheating and to the abnormal wear of the clut ch components When rapid...

Page 34: ...ns when you come out of a tunnel or when you re driving in a hilly zone you could lose control of the vehicle While driving under the above mentioned conditions reduce your speed and be careful to avo...

Page 35: ...during driving If you wear an open face hel met also wear protective glasses Always wear suitable protective clothing In par ticular the following items should be worn A close fitting jacket made of...

Page 36: ...ou park your motorcycle operate the steering lock and remove the ignition key see 3 5 2 Park your motorcycle in a closed garage every time it is possible 3 Install a good quality anti theft device on...

Page 37: ...trol 2 Battery warning 3 Tyre pressure 4 Rear wheel hub warning 5 Chain adjustment NOTE The labels in the following pages do not appear in their real size If you find difficulties in under standing an...

Page 38: ...36 SAFETY INFORMATION 2 2 2 ADHESIVE LABEL BATTERY WARNING 1 ADHESIVE LABEL UNLEADED PETROL...

Page 39: ...37 SAFETY INFORMATION 2 2 4 ADHESIVE LABEL REAR WHEEL HUB WARNING 3 ADHESIVE LABEL TYRE PRESSURE...

Page 40: ...38 SAFETY INFORMATION 2 2 5 ADHESIVE LABEL CHAIN ADJUSTMENT...

Page 41: ...it is essential to verify the operation of the visual and acoustic signals Turn indicators 3 3 Parking light low and high beams 3 3 Parking light 3 3 and brake light lights up operating the brakes Ho...

Page 42: ...controls and instruments Instruments and warning lights 3 7 Handlebar electrical controls left side 3 3 Fuel tank cap 4 5 Ignition switch and steering lock 3 5 Throttle twist grip 3 4 Handlebar electr...

Page 43: ...Clutch lever 5 1 Gear lever 3 6 and 5 1 Sidestand 3 2 Passenger footrest Passenger footrest Passenger handhold Rearview mirrors 5 1 Front brake lever 5 1 Rear brake lever 5 1 Rider footrest 5 1 Rider...

Page 44: ...to engage the gears while the engine is running and the stand is down the switch auto matically turns off the engine by cut ting the current supply If the motorcycle is parked side stand down and the...

Page 45: ...ed in low beam Button pressed in high beam Turn indicator switch Shifting the lever to the left or right switches on the left or right turn indicators The switch then returns to the central position P...

Page 46: ...s used to show the rider s intention to change direction or lane WARNING Failure to switch the turn indicators on or off at the right time may cause an accident in that the other road users may draw i...

Page 47: ...eased as soon as the engine starts When the engine is running pressing the button selects the dis play functions Cold start choke lever Rotate clockwise when cold starting After the engine has run for...

Page 48: ...he different functions of the dis play installed on the instrument panel CAUTION To avoid damaging the electrical equipment be sure not to hold down the button for longer than 5 consecutive seconds If...

Page 49: ...lic circuit that operates the front wheel braking system WARNING In some countries the laws in force impose the restriction of vehicles engine power Under these conditions the throttle twist grip of y...

Page 50: ...tach a ring or any other object to the ignition key as they may hinder the steering action WARNING Never attempt to change the switch functions while riding as you may lose control of the vehicle OFF...

Page 51: ...e the key on the ON position for a long time when the engine is not running in order to avoid damage to the electrical parts of the motorcycle OFF position All electrical circuits are deactivated The...

Page 52: ...TS 3 3 LOCK position Turn the handlebar to the left Press the key in gently while rotating it to the LOCK position All electrical circuits are deactivated and the steering is locked The key can be rem...

Page 53: ...he LOCK position to the P position All electrical circuits are deactivated except the parking lights The steering is locked The key can be removed CAUTION Do not leave the key on the P position for a...

Page 54: ...icated by the warning light on the instrument panel To change into first gear push the lever down To change into second gear lift the lever up Lifting the lever up repeatedly engages all the other gea...

Page 55: ...lights are activated by turning the ignition switch to the ON position After a preliminary check approx 7 seconds the displayed information reflects the current general condition of the motorcycle Wa...

Page 56: ...rnator does not supply enough current to charge the battery If the indicator comes on while riding contact an authorized ser vice centre Sidestand down warning light red Lights up when the sidestand i...

Page 57: ...s centigrade C or Fahrenheit F The display range is 40 to 140 C 104 to 284 F Below 40 C 104 F no temperature is displayed but three blinking lines denote a very low temperature Between 40 and 49 C 104...

Page 58: ...de An aggres sive or reckless riding attitude can lead to accidents compromising the driver s and other people s safety CAUTION The high temperatures caused by the use of the vehicle on race circuits...

Page 59: ...ring the very first miles adopt a relaxed riding style 0 to 500 km 0 to 300 mi A Frequently change the engine speed If possible prefer hilly routes with gentle slopes and many bends Avoid long straigh...

Page 60: ...Avoid lugging or overspeeding the engine and vary your speed frequently 1000 to 2500 km 600 to 1600 mi Higher engine performance can be demanded but it is advisable not to exceed the engine speed show...

Page 61: ...to the ON position the instruments and the warning lights will go through the self diagnostic cycle during this phase make sure that all the warning lights on the dashboard come on One of the followin...

Page 62: ...he button CAUTION Do not press the start button for longer than 5 consecutive seconds in order to avoid dam age to the electrical equipment Avoid warming up the engine while the vehi cle is stationary...

Page 63: ...ring parameters The possible operations are listed as follows Selecting the functions TOTAL Mileage Counter TRIP 1 Mileage Counter TRIP 2 Mileage Counter Clock Setting the following measurement units...

Page 64: ...s while riding as it may cause loss of control of the vehicle 4 4 1 Selecting the display func tions You can select the following functions TOTAL Mileage Counter TRIP 1 Mileage Counter TRIP 2 Mileage...

Page 65: ...le the engine is running the gears are in neutral the motorcycle is stationary and with the feet on the ground Do not set the display functions while riding as it may cause loss of control of the vehi...

Page 66: ...hermometer unit will start blinking indicating that the display is ready for the next setting Press the engine start button to toggle between Km h and Mph Changing the speedometer unit also changes th...

Page 67: ...65 OPERATION 4 4 Press SET to confirm the temperature unit Thermometer C F Press the engine start button to toggle between C and F Remember that T F 1 8 t C 32...

Page 68: ...while the engine is running the gears are in neutral the motorcycle is stationary and with the feet on the ground Do not set the display functions while riding as it may cause loss of control of the...

Page 69: ...ton for less than four seconds sets the mileage to zero If on the other hand the button is pressed for longer than four seconds the entire resetting procedure is cancelled Select the TRIP 2 function b...

Page 70: ...longer than four seconds the TRIP 2 mileage will start blinking Pressing the button for less than four seconds sets the mileage to zero If on the other hand the button is pressed for longer than four...

Page 71: ...he engine is running the gears are in neutral the motorcycle is stationary and with the feet on the ground Do not set the display functions while riding as it may cause loss of control of the vehicle...

Page 72: ...the first hour digit and to be able to set the following digit Repeat the procedure to set the second hour digit and the first and second minute digits Press SET to confirm the time and exit the set b...

Page 73: ...ine avoid smoking and keep away from flames sparks and heat sources Perform refuelling in the open air or in a well ventilated area CAUTION Only use unleaded fuel with a R O N octane rating of 95 or h...

Page 74: ...ch fire The level of the fuel in the tank must never be higher than the base of the filler After refuelling press down the tank cap while rotat ing the key clockwise to facilitate the locking Then rel...

Page 75: ...73 OPERATION 4 4 4 6 Glove compartment Insert the key into the lock Press down the pillion while turning the key clockwise Lift the pillion...

Page 76: ...y into the lock Press down the pillion Release the key Press down the pillion once more so to make sure of its firm coupling to the frame WARNING Every time you lift or remove the pillion and every ti...

Page 77: ...not sit on the vehicle when it is parked on the sidestand as your full weight would rest on the vehicle s only support Before riding off ensure that the sidestand war ning light on the instrument pan...

Page 78: ...hole on the left side of the motorcy cle Rest the stand on the ground and pressing down on the stand lift the vehi cle until it reaches a stable condition CAUTION This operation is best carried out wi...

Page 79: ...on Lubricate the lever joint if necessary Clutch lever Check fluid level 6 8 Check for fluid leakage Pull lever and check that it moves smoothly and gradually Lubricate the lever joint if necessary En...

Page 80: ...ntrolled and repaired before using the motorcycle Fuel Check level Refuel if necessary 4 5 Check for fuel leakage Engine oil Check level 6 4 Check for leakage Sidestand Check return to stowed position...

Page 81: ...as closed to traffic The instructor s advice will help the novice rider become familiar with the basics of riding safety Relying on the advice of persons other than a qualified riding instructor even...

Page 82: ...nomics geometry and safety of the motorcycle Some of these can only be performed by skilled per sonnel at authorized service centres WARNING To avoid losing control of the vehicle while riding be sure...

Page 83: ...dlight adjustment 5 8 F Front suspension adjustment 5 6 F Front suspension adjustment 5 6 E Rearview mirror adjustment 5 5 A Front brake lever adjustment 5 3 D Rear brake lever adjustment 5 2 G Rear s...

Page 84: ...82 ADJUSTMENTS 5 5 G Rear suspension adjustment 5 7 H Drive chain adjustment 6 10 B Clutch lever adjustment 5 4 C Gear lever adjustment 5 2 E Rearview mirror adjustment 5 5...

Page 85: ...To ensure safe and effective transmission of power L Headlight adjustment To adjust the range of the light beam to the geometry of the motorcycle 5 8 A Front brake lever adjustment Optimizes the grip...

Page 86: ...spring turn the ring clockwise or counterclockwi se to move the lever away or towards the hand grip respectively 5 4 Adjusting the clutch lever WARNING Never perform the adjustment while riding While...

Page 87: ...mirror at the points shown in the figure to adjust its position in the four directions Perform the adjustment on both the rearview mirrors It is recommended to sit on the vehicle in order to optimi ze...

Page 88: ...86 ADJUSTMENTS 5 5 5 6 Adjusting the front suspension WARNING It is essential that the adjusters of both fork rods are adjusted to the same position Rebound damper Spring preload Compression damper...

Page 89: ...closed table Rotate clockwise to increa se the spring preload or counterclockwise to decrease it CLICK CLICK CLICK 5 6 2 Rebound damper front suspension The adjustment is obtained from the standard po...

Page 90: ...sion The adjustment is obtained from the standard position which is found by fully turning the screw clockwise and then counterclockwise see enclosed table Rotate clockwise to increase the damping act...

Page 91: ...suspension WARNING The high temperature of the exhaust pipes can cause burns Before adjusting the rear sus pension shut off the engine and wait until the exhaust pipes have thoroughly cooled High and...

Page 92: ...e screw placed on the lower side of the shock absor ber and it is obtained from the standard position This position is found by fully rotating the ring clockwise and then counterclokwise see enclosed...

Page 93: ...o sed table Rotate clockwise to increase the dam ping action or counterclockwise to decrease it CLICK CLICK CLICK 5 7 3 Low speed compression damper rear suspension The adjustment can be performed by...

Page 94: ...light s optical axis is perpendicular to the wall The vehicle must be held in an upright position Measure the X distance between the headlight center and the ground surface then trace a small cross on...

Page 95: ...adjustment can be performed by rotating the screw shown in the picture Rotate clockwise to incline the headlight downwards counterclockwise to incline it upwards The possi ble adjustment range is equa...

Page 96: ...ground conditions the geographic position and the conditions of use Some of the operations can be carried out by the user provi ding he or she possesses the requisite skills If unskilled have the ope...

Page 97: ...volved in an accident have all its main parts controlled by an autho rized MV Agusta dealer If necessary you can make some provisional repairs by yourself WARNING To replace or top up the lubricants a...

Page 98: ...E F G Check level Every time vehicle is used Engine oil Renew At least once a year Engine oil filter Every time engine oil is changed Coolant Check Restore level Every time vehicle is used Check Rest...

Page 99: ...E F G Tables of scheduled maintenance Timing movable shoe Check Replace Replace Every time timing chain is replaced Timing chain stretcher Check Replace Spark plugs Check Replace Replace Fuel filter...

Page 100: ...used Every 500 1000 km 300 600 mi Brakes Clutch Check operation Check lines for leakage Brake pads Check wear Every 1000 km 600 mi front and rear Check Replace Fuel lines and connections Check for le...

Page 101: ...B C D E F G Tables of scheduled maintenance Flexible controls and Check Adjust transmissions Check Every 1000 Km 600 mi Lubricate Every 1000 Km 600 mi and after riding under the rain Drive chain Chec...

Page 102: ...ntenance Rear sprocket spring drive Check Steering head tube ring Check Adjust Steering bearings Check Adjust Lubricate Check pressure Every time vehicle is used at least every 10 days Tyres Check wea...

Page 103: ...is used Check operation Check operation Every time vehicle is used Every 500 1000 km 300 600 mi Side stand switch Check operation Rear wheel hub Check Replace Swingarm bearings Check Lubricate Drive...

Page 104: ...ean Electrical equipment Check operation Instrument panel Check operation Every time vehicle is used Check operation Lights Visual signals Check operation Every time vehicle is used Check operation Ho...

Page 105: ...nual Information on operations that can be carried out by the user Information on operations that must be performed only by your authorized MV Agusta dealer The symbol points out the requirement to us...

Page 106: ...mpartment contains the following tools 1 hexagonal bar 10 mm hexagon 6 Allen keys 2 5 3 4 5 6 8 mm hexagons 1 spanner for rear wheel eccentric with extension 2 fuses 7 5 A and 15 A The following acces...

Page 107: ...d dealers in order to purchase the recommended product The AGIP Racing 4T 10W 60 engine oil has been expressly produced for the F4 motorcycle engine If the above described lubricant is not available M...

Page 108: ...least ten minutes after a ride The check must be performed after placing the motor cycle in an upright position on a horizontal surface The level must be between the MAX and MIN marks on the crankcase...

Page 109: ...d type Never exceed the MAX level mark At the end of the operation place back the oil filler plug CAUTION To avoid clutch sliding and damage to the engine never add chemical addi tives to the engine o...

Page 110: ...on In the event of an engine oil ingestion immediately call a doctor and do not cause vomiting in order to avoid inhala tion of engine oil in lungs Keep new or exhaust engine oil out of reach of child...

Page 111: ...ormed after placing the motorcy cle in an upright position on a horizontal surface Ensure that the coolant level is between the MIN mark and the lower side of the frame tube as shown in the figure If...

Page 112: ...ain access to the coolant filler cap extract the cover after by removing its fixing screws Remove the coolant filler cap and top up with the recommended coo lant see 6 3 Coolant filler cap After toppi...

Page 113: ...u top up the coolant level be careful not to spill coo lant on any part of the motorcycle If you do spill coolant on your motorcycle immediately wipe it away using a clean cloth WARNING Under certain...

Page 114: ...er falls below the wear limit 1 mm WARNING If the brake pads are excessively worn out the effectiveness of the braking system decreases increas ing the risk of accidents If the pads have worn to near...

Page 115: ...king system according to the instructions provided at 4 9 of this manual The level of the brake fluid decreases as the brake pads wear down Ensure that the fluid level is always between the MAX and MI...

Page 116: ...fluid in lungs If the brake fluid comes in touch with your skin or eyes immedia tely wash with water WARNING Use only the brake fluid specified at paragraph 6 3 of this manual Mixing dif ferent brake...

Page 117: ...centre and have the clutch control system repaired WARNING Never use your motorcycle if the fluid level is below the MIN mark The clutch may fail to properly operate which could lead to an acci dent I...

Page 118: ...ely high inflating pressure redu ces the wideness of the surface in con tact with the ground and it can compro mise the grip of the vehicle Before riding your motorcycle it is the refore necessary to...

Page 119: ...at the bottom of the tread design and fissures on the tyre sidewall Moreover verify the absence of nails and glass splinters in the tyre If these conditions are not verified have the tyre replaced by...

Page 120: ...bility of the motorcycle increasing the risk of accidents The wheel rims of your motorcycle have been designed for use with tube less tyres only Do not assemble an air tube tyre on rims designed for t...

Page 121: ...et wrench Torque wrench If the above mentioned opera tions are performed with tools other than those indicated the rear wheel parts can be seriously damaged Therefore we strongly recommend not to have...

Page 122: ...uthorized MV Agusta dealer Wheel unbalance can adversely affect performance and handling of the motorcycle as well as shorten the life of the tyres WARNING When you have a wheel balancing performed ma...

Page 123: ...the chain lower portion must be 11 mm from the lower chain guard Manually turn the rear wheel and carry out the check at several points along the chain The distance between the chain and the lower ch...

Page 124: ...authorized MV Agusta dealer Every time the chain is replaced you must always replace the front and rear sprockets too WARNING Using a chain with a fake link can be dangerous An uncompletely riveted o...

Page 125: ...jet CAUTION The chain is of the O ring type To pre vent it from damaging never clean the chain with a steam or high pressure water jet nor using gasoline or other solvents The chain must be cleaned us...

Page 126: ...3 of this manual in order to protect the drive chain and avoid oil spurts when the vehicle is in motion WARNING Chain lubrication must be performed according to the intervals specified in the tables...

Page 127: ...eed Check the idle speed when the engine has reached the operating temperature Ensure that the choke control has not been activated The idle speed should range from 1 050 to 1 250 rpm If a tune up is...

Page 128: ...1 Service fuses Replacement 6 12 1 Low beam bulb Replacement 6 12 2 High beam bulb Replacement 6 12 3 Front parking light bulb Replacement 6 12 4 Front turn indicator bulbs Replacement 6 12 5 Rear tur...

Page 129: ...To expose them remove the right hand fuel tank side fairing Remove the cover CAUTION Turn the ignition key on the OFF posi tion before checking or replacing the fuses in order to avoid a short circui...

Page 130: ...ical diagram The reference letters in the figure correspond to those shown in the diagram Replace the blown fuse and refit the cover Remember that the tool bag contains two spare fuses WARNING Never r...

Page 131: ...ews Pay attention in silpping off the adjuster from its seat when the headlight is being removed from its support Before removing the headlight from its support deta ch the connector on the rear side...

Page 132: ...e bulb glass with bare hands If you do clean the bulb with an oil free solvent Insert the new bulb Reattach the spring Replace the bulb protective cap Reattach the low beam bulb connector Replace the...

Page 133: ...ng it counter clockwise Detach the connector from the burnt out bulb CAUTION Do not touch the bulb glass with bare hands If you do clean the bulb with an oil free solvent Insert the connector in the n...

Page 134: ...ing light bulb holder by rotating it counterclockwise Pull out the burnt out bulb CAUTION Do not touch the bulb glass with bare hands If you do clean the bulb with an oil free solvent Insert the new b...

Page 135: ...the front turn indicator bulbs Remove the fixing screw Remove the lens To remove the burnt out bulb press it and rotate it counterclockwise To fit the new bulb press it and rotate it clockwise Replace...

Page 136: ...the rear turn indicator bulbs Remove the fixing screw Remove the lens To remove the burnt out bulb press it and rotate it counterclockwise To fit the new bulb press it and rotate it clockwise Replace...

Page 137: ...t bulb Lift the pillion 4 6 Remove the bulb holder by turning it counterclockwi se To remove the bulb press it and rotate it counter clockwise To fit the new bulb press it and rotate it clockwise Repl...

Page 138: ...136 MAINTENANCE 6 6 6 12 8 Replacing the license plate light bulb Remove the cable rail fixing screws Pull down the cable rail and detach it from the upper surface operating as described in the pictur...

Page 139: ...CE 6 6 Pull out the license plate light bulb holder Extraxt the burnt out bulb Fit the new bulb Replace the bulb holder Push back the cable rail in touch with the upper sur face Replace the cable rail...

Page 140: ...ed there may be a leakage of sulphuric acid a HIGHLY TOXIC AND CORROSIVE sub stance Avoid any contact with your eyes skin and clothes Always wear protective glasses when you have to work near the batt...

Page 141: ...e life of the battery it is essential to have it recharged by your MV Agusta dealer every 4 5 months WARNING The inversion of the battery wires can damage the battery and the recharging system The red...

Page 142: ...lectrical parts WARNING Do not wash your motorcy cle soon afterwards riding Attend a few minutes to allow the engine and the exhaust pipes to thoroughly cool CAUTION Never use washing systems involvin...

Page 143: ...he vehicle as soon as possible with cold water Do not use hot water as it enhances the corrosive action WARNING Avoid smearing brakes or tyres with oil or wax If necessary clean the brake discs with a...

Page 144: ...nt brake lever and front brake master cylinder piston Clean these areas every 500 1000 km as prescribed in the Scheduled Maintenance Table In any case we suggest to verify the cleanliness of the above...

Page 145: ...he corresponding caps Make the engine run idle for a few times Lubricate all control cables and the joints of all pedals and levers Clean the motorcycle and treat the paintwork with high quality wax 6...

Page 146: ...rt enable switch depressed Gears engaged and side stand down Starting procedure correctly per formed Disengage gears or lift stand and pull clutch lever Press start enable switch Correctly perform sta...

Page 147: ...CHART 7 7 Problem solved Problem solved Fuel tank empty Fuses are OK Replace fuse s 6 12 1 Refuel 4 5 Contact an authorized service centre Engine starts Engine starts NO YES YES NO YES YES NO NO cont...

Page 148: ...HOOTING FLOW CHART 7 7 ENGINE IS DIFFICULT TO START Starting procedure correctly per formed Contact an authorized service centre Correctly perform starting procedure 4 3 Engine starts YES NO Problem s...

Page 149: ...d Coolant level is correct 6 5 Cooling fan fuse is OK Replace fuse 6 12 1 Restore level 6 5 1 Contact an authorized service centre Engine cools down to operat ing temperature Engine cools down to oper...

Page 150: ...148 TROUBLESHOOTING FLOW CHART 7 7 OIL PRESSURE IS TOO LOW Oil level is correct 6 4 Contact an authorized service centre Restore oil level 6 4 1 Oil pressure is optimal YES NO YES Problem solved NO...

Page 151: ...oblem solved Problem solved Fuses are OK Bulbs are OK Replace bulb s 6 12 Replace fuse s 6 12 1 Contact an authorized service centre Lights work Lights work YES NO YES NO YES YES NO NO 7 2 Electrical...

Page 152: ...RK Fuse is OK Contact an authorized service centre Replace fuse 6 12 1 Horn works YES NO YES Problem solved NO Fuse is OK Contact an authorized service centre Replace fuse 6 12 1 Speedometer works YES...

Page 153: ...ERVE FUEL WARNING LIGHT DOES NOT WORK Fuse is OK Contact an authorized service centre Replace fuse 6 12 1 YES NO NO Contact an authorized service centre ALTERNATOR DOES NOT CHARGE BATTERY YES Problem...

Page 154: ...verview O Instrument panel P Power Unit R Air box Q Battery B Ignition Power supply G Rear frame S Exhaust system N Rear brake D Final drive H Front suspension T Sidestand L Rear suspension C Gearbox...

Page 155: ...ar steel trellis H Front suspension upside down hydraulic fork with external adjusting system L Rear suspension progressive with single sided swingarm and single shock absorber with external adjusting...

Page 156: ...154 TECHNICAL INFORMATION 8 8 8 1 1 Front brake circuit 1 2 3 5 1 Brake master cylinder 2 Brake lever 3 Brake line 4 Brake caliper 5 Brake discs 5 4...

Page 157: ...155 TECHNICAL INFORMATION 8 8 8 1 2 Rear brake circuit 1 Brake lever 2 Brake master cylinder 3 Brake line 4 Brake fluid reservoir 5 Brake caliper 6 Brake disc 4 6 1 2 3 5...

Page 158: ...156 TECHNICAL INFORMATION 8 8 8 1 3 Clutch circuit 1 Clutch lever 2 Clutch master cylinder 3 Clutch line 4 Clutch cylinder assembly 2 1 4 3...

Page 159: ...157 TECHNICAL INFORMATION 8 8 8 1 4 Engine lubrication 1 Oil sump 2 Oil filter 3 Cylinder head oil feed pipe 2 3 1...

Page 160: ...158 TECHNICAL INFORMATION 8 8 8 1 5 Coolant circuit 1 Expansion tank 2 Upper radiator 3 Lower radiator 4 Coolant pump 2 3 4 1...

Page 161: ...159 TECHNICAL INFORMATION 8 8 8 1 6 Fuel system 1 Throttle bodies 2 Fuel pump 3 Fuel line 2 3 1...

Page 162: ...elbase mm 1410 Overall length mm 2020 Max width mm 760 Seat height mm 805 Min ground clearance mm 135 Trail mm 101 5 8 2 Specifications The indicated values must not be intended as binding information...

Page 163: ...sion ratio 12 1 Starting Electric starter Cooling system Liquid cooling with water oil heat exchanger Crankcase and covers Die cast Head and cylinders Chill cast Valves Bimetal single metal VALVE TRAI...

Page 164: ...electronic injection Spark plugs NGK CR9 EB Champion G59c Spark gap mm 0 7 0 8 0 6 0 7 CLUTCH Type Multiple disc in oil bath PRIMARY DRIVE Number of teeth on crankshaft gear Z 47 Number of teeth on c...

Page 165: ...el tubular trellis TIG welded Swingarm pivot plates Aluminium alloy FRONT SUSPENSION Type Upside down telescopic hydraulic fork with external adjustment of rebound and compression damping and of sprin...

Page 166: ...el Calipers piston diameters mm 6 piston 22 65 25 4 30 23 REAR BRAKE Type Single steel disc Disc diameter mm 210 Caliper piston diameter mm 4 piston 25 4 FRONT RIM Material Aluminium alloy Dimensions...

Page 167: ...T Equipment voltage 12V Low beam 12V 55W High beam 12V 60W Front parking light 12V 5W Rear light 12V 5W Brake light 12V 21W Turn indicators 12V 10W Battery 12V 9Ah Alternator 650W at 5000 rpm BODYWORK...

Page 168: ...terial Tail piece Thermoplastic material Dashboard cover Thermoplastic material Ignition switch cover Thermoplastic material Front mudguard Thermoplastic material Chain guards Thermoplastic material O...

Page 169: ...Cagiva Research Center for MV Agusta Corse have undergone severe tests and rigorous checks in order to offer to the Customers the same official warranty as all MV Agusta products In order to request...

Page 170: ...a wide range of wear products and accessories providing high aesthe tical and qualitative standards helping to strenghten and consolidate the prestige of the MV Agusta tra demark and at the same time...

Page 171: ...169 8 NOTES...

Page 172: ...170 8 NOTES...

Page 173: ...171 NOTES 8...

Page 174: ...172 NOTES 8...

Page 175: ...ter fan F7 5 Brake light F8 15 LATCH relay F9 7 5 Starter switch F10 15 Low beam F11 5 Dashboard clock F12 15 High beam F13 15 Injectors Fuel pump Coils F14 40 Battery recharge F15 40 Battery recharge...

Page 176: ...place them Rotate the positive terminals screw and tighten it at the prescribed tor que by using a dynamometric key Tightening torque 7 8 Nm Phase 6 Phase 7 Phase 8 Afterwards fit the protective cap o...

Page 177: ...re tighte ning the screw make sure that the cables are correctly placed see figure NEGATIVE CABLE NEGATIVE POLE POSITIVE CABLE WARNING When the assembly operations have been comple ted make sure that...

Page 178: ...xtensi n Dispositivo idraulico di frenatura in compressione Compression damping hydraulic device Dispositif hydraulique de freinage en compression Hydraulische Kompressionsbremse Dispositivo hidr ulic...

Page 179: ......

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