Mutec MF3000 Ex Service Manual Download Page 16

11/2018 

 

 

 

 

 

16 

 

8.  Function Description 

 

The 

MF3000-*-Ex*

 system is designed for the flow measuring of solid substances in metallic pipelines. 

It enables  the flange mount at vertical pipes at the free-fall transport and at horizontal pipes at the 

pneumatic material transport. Equipped with the newest microwave technology,  a modern K band 

transceiver is used. As a result, the supply current for the 

MF3000-*-Ex*

 sensor could be reduced to 

less than 25 mA. The working frequency of the probe lies in the internationally free available frequency 

area between 24.15 ... 24.25 GHz, in which the maximum radiated power is less than 20 mW. An at the 

pipe welded installation flange, through which the pipe wall will be drilled  afterwards, serves as a 

mechanical mount for the 

MF3000-*-Ex*

  sensor. From the flush mounted 

MF3000-*-Ex*

 inside of the 

pipe, the microwave will be radiated into the metallic pipeline which serves as a measuring chamber. 

The radiated wavefronts  meet the flowing solid substances and lead to a frequency displacement 

(Doppler effect) of the reflected signal. The intermediate frequency signals,  whose  frequency and 

amplitude are proportional to speed and size of the solid substance parts, will be collected and used as 

basis for the calculation of the solid substance quantity. Deposits at the pipe wall will not influence the 

measurement. 

Placed in a stainless steel housing, the measuring sensor is connected to the 

MFI3000

 transmitter by a 

4-wire cable and can be parameterized and calibrated online by a RS485 interface. 

The raw measuring value of the solid substance quantity is transmitted for analysis to the transmitter. 

The result is provided as an analogue 0/4-20mA- or 0/2-10 V- signal or as a digital process value at the 

RS485 interface. 

A passive pulse output enables the external integration of the solid substance quantity. A relay output 

is used as the min/max alarm or can be used for sensor monitoring. After parameterization and 

calibration of the 

MF3000-*-Ex*

 system, the measuring value can be observed at the online-mask or by 

using the data logger of the software 

MF-SMART.

 

 

 

 

 

Fig. 14

 

 

 

Summary of Contents for MF3000 Ex

Page 1: ...ec Instruments GmbH Tel 49 0 4185 80 83 0 Email muetec muetec de Bei den Kämpen 26 Fax 49 0 4185 80 83 80 Web www muetec de D 21220 Seevetal Ramelsloh Service manual MF3000 Ex Mass flow measuring system for solids ...

Page 2: ...s document as well as utilization and disclosure of its content are prohibited unless expressly permitted Any breach or infringement shall result in liability for damages The software described in this document is licensed and may only be used and copied in accordance with the terms of the license All rights reserved Disclaimer We have checked the content of the printed document for compliance wit...

Page 3: ...Terminal connections 10 6 System structure 11 6 1 Jumper Configuration 12 6 2 Block Diagram of MFI 3000 12 7 Mounting and Assembly 13 8 Function Description 16 9 Calibration of Measured Value 17 10 Configuration Program MF SMART 18 10 1 Read device settings 18 10 2 Products measurement range 19 10 3 Products Input calibration 20 10 4 Products Digital outputs 22 10 5 Analog output 23 10 6 System 24...

Page 4: ...onary measures are not taken CAUTION without a triangular warning sign means that material damage may occur if the appropriate precautionary measures are not taken ATTENTION means that an undesired result or state may ensue if the corresponding instruction is not followed NOTE denotes important information about the product handling of the product or the respective part of the documentation is aim...

Page 5: ... time of printing It is subject to technical modifications in the course of further development DISCLAIMER All modifications to the device fall under the responsibility of the user unless expressly specified otherwise in the operating manual Qualified PERSONNEL are persons who are familiar with installation assembly repair and operation of the product and have the qualifications necessary for thei...

Page 6: ...5 C Maximum surface temperature 135 C Da Db EPL Equipment Protection Level Very high high level of protection dust Identification in accordance with directive 2014 34 EU for use in gas explosive areas Explosion protected II Equipment group equipment for non mining applications 3 Equipment category normal level of protection G Type of explosive atmosphere gas vapor mist Identification of type of pr...

Page 7: ...range specified in the technical data chap 4 The maximum permissible ambient temperature for the transmitter MFI3000 must not exceed the temperature range specified in the technical data chap 4 Type Area Identification Certificate no MFS3000 K ExD MFS3000 T ExD Dust Ex II 1 2D Ex ta tb IIIC T135 C Da Db KIWA 20ATEX0029 X MFS3000 K ExG Gas Ex II 3G Ex ec IIC T4 Gc KIWA 20ATEX0030 Installation and o...

Page 8: ...lues Current supply circuit clamps 3 and 4 Voltage 16 24 VDC Current 25 mA RS485 interface current circuit clamps 1 and 2 Voltage 6 VDC Current 50 mA Applied standards EN IEC 60079 0 2018 EN 60079 7 2015 EN 60079 31 2014 Transmitter MFI3000 Analog output Current 0 20 mA Output value max 22 mA Load max 750 Ω Accuracy 0 02 of the final value Load influence 0 01 Response time 150 ms Damping filter 1s...

Page 9: ...B mini for PC Notebook RS485 2400 4800 9600 or 19200 bps device address 1 255 Power supply Type energy supply class A C 3 or D C 4 by IEC 654 part 2 AC 24 VAC 20 to 20 50 60 Hz DC 24 VDC 20 to 30 Power consumption max 2 W Power LED green good condition of the supply Electromagnetic Compatibility This product meets the specifications according to the EMC directive 2014 30 EU More Data Fail LED red ...

Page 10: ...11 2018 10 5 Terminal connections Fig 4 ...

Page 11: ...are MF SMART The process interface is realized by the welding branch in which the sensor is screwed flush with the inside of the pipe The sensor is connected to the transmitter by a 4 wire cable The transmitter contains an analog output a pulse output an alarm relay output as well as a USB and a RS485 interface Fig 5 Flow Sensor MFS3000 Ex Fig 6 ...

Page 12: ...ront panel the following switch positions can be used to make settings for the RS485 interface and analog output Fig 7 Switch 1 2 Switch to ON for RS485 interface termination Switch 3 Defines the analog output mode 4 20 mA DC current Schwitch 3 OFF or 0 10 V DC voltage Switch 3 ON Switch 4 not connected 6 2 Transmitter MFI3000 Block Diagram Fig 8 ...

Page 13: ... needed for the installation Some important notes should be observed regarding the choice of the optimal installation position The welding branch can be installed into a horizontal transport line or into a vertical free fall line The assembly is always expedient into a free fall line The vertical line tracing has to be preferred upward in case of air conveying lines The distances of the inlet outl...

Page 14: ...flush with the pipe wall so that it doesn t reach into the pipe The screwing of the flow sensor into the welding branch occurs up to the marked line The use of Teflon ribbon is recommended for the better insulation The polarization axis indicated on the type plate is aligned in parallel to the pipe axis A firm attracting of the jam nut wrench size 32 on the thread shaft fixes the flow sensor perma...

Page 15: ...is should always carried out on the transmitter side For the wiring at the flow sensor the cable sheath and the shielded wiring must be removed With a piece of shrinkage tube slid over the end of the cable sufficient insulation of the shielded wiring to the screwed cable gland or housing is achieved and an undesired grounding contact can be avoided Fig 13 ...

Page 16: ...t the flowing solid substances and lead to a frequency displacement Doppler effect of the reflected signal The intermediate frequency signals whose frequency and amplitude are proportional to speed and size of the solid substance parts will be collected and used as basis for the calculation of the solid substance quantity Deposits at the pipe wall will not influence the measurement Placed in a sta...

Page 17: ...routine for the first calibration point will be started with the installed software MF SMART on the PC The measured raw value will be determined and assigned to the real mass flow the reference value For the second calibration point and the second quantity repeat the steps in the same way 2 point calibration linear characteristic curve Fig 15 Fig 16 Calibration of 3 points or more In case of pneum...

Page 18: ...gram and calibration write in MFI3000 Online display display with layout of raw measuring values unfiltered filtered and integrator PC Settings USB Virtual serial interface COM1 COM10 Device address USB front socket MFI3000 device address direct RS485 Interface MFI3000 device address 1 255 Baud rate 19200 bps fixed Data logger File name File name for stored measuring values Acquisition rate 5 meas...

Page 19: ... 3 xx MF SMART program version Device address MODBUS address direct or 1 255 COM1 19200 PC interface COM 1 with Baud rate 19200 bps Interface status Status of PC interface Data logger Data logger is off Device software Program version of MFI3000 Changed parameters will be lost when you leave the screen mask They will be transferred and stored in the MFI3000 by the instruction Extras Program parame...

Page 20: ...essing another button in the screen mask Changed parameters and calibration values will be lost by leaving the screen mask They will be transferred and stored in the MFI3000 by the instruction Extras Program parameters and calibration Important information about sensor calibration The measured value is digitized by a 10 Bit ADC and consists of values between 0 and 1023 In order to avoid any distor...

Page 21: ... characteristic curve the first calibration point should be next to the start of the measuring range and the second calibration point at about 90 of the measuring range Fig 22 Online mask Product Product name Measuring value Parameterized quantity to be measured Raw value 10 bit value of the measuring value Raw value filtered 10 bit value of the measuring value after filtering Output Analog value ...

Page 22: ... 99 99 pulses per flow rate unit Time scale According to the time entered in the screen mask measuring range Example Measuring range 40 to 800 0 kg h Pulse per unit 10 pulses kg h Time scale hour Pulse rate min 400 pulses h to max 8000 pulses h or min 0 11 pulses s to max 2 22 pulses s The Pulse output should be parameterized in the way that at an averaged maximum flow rate a pulse rate of 10 puls...

Page 23: ...Filter 1st order adjustable between 0 1 99 9 s Calibration 4mA 2V After pushing the button adjust calibration the analog value 1 can be adjusted to 4 000 mA or 2 000 V and Calibration 20mA 10V the analog value 2 to 20 000 mA or 10 000 V Changed parameters will be lost by leaving the screen mask They will be transferred and stored in the MFI3000 by the instruction Extras Program parameters Analog o...

Page 24: ...on to a PC or process control system the terminals T5 T6 provide a system connection with RS485 interface MF3000 USB Interface With the program MF SMART it is possible to access all parameters and variables of the system via the USB front socket of the MFI3000 without the need for adjusting interface parameters The update of a changed baud rate will take place after a system reset by a short inter...

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