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Murska 700-1000HD

Manual

Frame

Cassette

Bagger

Version 1.0

13.6.2014

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Summary of Contents for 1000HD

Page 1: ...Murska 700 1000HD Manual Frame Cassette Bagger Version 1 0 13 6 2014 No No No...

Page 2: ...ing the elevator 12 INSTRUCTIONS FOR USE 14 Routine checks before use 15 Basic roller adjustments 16 Start up starting crimping and use 20 Ending crimping 21 Brakes 22 MAINTENANCE 23 Daily maintenance...

Page 3: ...2013 Allekirjoitus Aimo Korte Warranty policy We grant the product a one year guarantee Any raw material or manufacturing defect appearing during the guarantee period will be repaired by our maintenan...

Page 4: ...t moist feed grains crimping and grinding of dry and acified grain peas beans etc for feed Manufactured in Finland EU Serial number plate Serial number Model Manufacturing date Serial number plate for...

Page 5: ...bolt 5 Hand pump and jack 6 Jack spring 7 Roller clearance adjustment crank 8 Handle for adjustment shaft 9 Scraper knife bar 10 Scraper knife spring 11 Cut off plate 12 Elevator maintenance door 13...

Page 6: ...l 2190 mm 2190 mm Height to the edge of hopper 1300 mm 1300 mm Height bagger model 1970 mm 1970 mm Weight elevator model 990 kg 1260 kg Weight bagger model 1990 kg 2260 kg Roller rotation rate 300 540...

Page 7: ...eservatives follow all safety instructions by the manufacturer of the preservative 9 In dusty conditions use a type approved respiratory protection 1 Always keep the grinder on the ground or on a stea...

Page 8: ...ngled Never open or remove the guards when the motor is running Never reach or climb into the hopper when the motor is running Location of manual Keep your body far off the universal shaft Turning cog...

Page 9: ...ener bolts regularly Never put tools clothes or your hand into the grain container Connecting to the tractor The maximum allowed towing speed is 40km h Preservatives When using preservatives use appro...

Page 10: ...r model 7 Make sure that the elevator does not touch the additional container Move the additional container if necessary 8 Make sure that the hopper feeder roller cassette auger or any other part of t...

Page 11: ...e side of the machine The PTO shaft must be as level as possible when the mill is in its working position Check the length of the PTO shaft At least 1 3 of the PTO shaft pipe length must be overlappin...

Page 12: ...chain tensioner adjustment bolts to the top of the elevator chute 2 Push the chain tensioner sheave into the sliding sleeve and tighten the adjustment bolts 3 Pull the chain into the elevator 4 Ensur...

Page 13: ...ch the elevator to the flange on the transporter and lock and tighten the chain appropriately 6 Attach the head of the elevator Make sure that the output direction is right Example of elevator head ad...

Page 14: ...is performed 2 Adjusting rollers Roller adjustments are always checked before starting the machine and after any maintenance work Check roller adjustment at least once daily when the machine is being...

Page 15: ...f lubricant in the lubricator 4 Check the tension of the v belts When pressing with a finger the belt must yield 1cm 5 Make sure there are no foreign objects in the hopper 6 Check the feeder feeder sh...

Page 16: ...adjustments daily Checking the rollers 1 Adjust the roller clearance to the minimum using the adjustment crank to open turn counter clockwise Picture Quick adjustment using the crank 2 Adjust the roll...

Page 17: ...gauge The minimum clearance is 0 3mm The roller clearance must be same at both ends i e the rollers must be perfectly aligned Picture Measuring the roller clearance 4 If the clearance is suitable and...

Page 18: ...components 1 Roller clearance adjustment crank 2 Hydraulics cylinder 3 Roller clearance coarse adjustment 4 Feeder hatch handle 5 Coarse adjustment locking nut 1 Release the coarse adjustment locking...

Page 19: ...ers can be adjusted during crimping using the adjustment crank You can adjust the coarseness of the grain by turning the crank If the grain is too coarse or is not being ground properly the rollers ca...

Page 20: ...rollers and that all grain passes through the rollers instead of accumulating on them 13 Check the crimping result to make sure that every grain is ground If you spot any unground grain move the roll...

Page 21: ...r or damage of roller discs caused by stones screws or similar foreign objects 5 Clean the mill both inside and outside including the inside of the auger Clear any stones and clean the guard magnets 6...

Page 22: ...st be closed while pumping the pressure The ball valve locks the brake system pressure When the handle points down the circuit is closed and when the handle points to the right the circuit is open Ope...

Page 23: ...the chain as well as the condition of the elevator chain rubber patches Replace loose rubber patches with new ones Hopper bolts Check the fastening nuts and bolts of the hopper Any loose nuts or bolt...

Page 24: ...Store the crimper in a shelter never leave it out in the open 7 If any bearings are removed they must always be cleaned and lubricated before storing the device 8 Maintain the acidifier system accordi...

Page 25: ...essure washer do not direct the water jet onto bearings If the painted surface has been damaged sand any rust away and paint with anti corrosive primer and top coat You can order Murska touch up paint...

Page 26: ...6 INSTRUCTIONS Changing the roller cassette 1 Detach the scraper knife spring and knives if another cassette includes different kinds of knives 2 Detach the covers and the possible additional containe...

Page 27: ...27 3 Detach the hopper handles 4 Remove the hopper s safety grid...

Page 28: ...28 5 Remove the magnet set 6 Detach the regulation handle 7 Support the adjustable roller loosen the jack and turn it over...

Page 29: ...29 8 Release and remove the hopper bolts and remove the hopper by lifting 9 Remove the 6 roller cassette bolts 19mm wrench...

Page 30: ...Note Cassette frame 700HD ca 360 kg 1000HD ca Installation of the roller cassette is done in reverse order The roller cassette must be carefully installed whenever replaced and installed The machine...

Page 31: ...te The thread for the screws is in the pulley The threaded hole in the taper hub is for the removal of the pulley 4 Clean the shaft Push the pulley and taper hub on the shaft Note When aligning the pu...

Page 32: ...in the pulling hole threaded hole in the taper hub 10 Tighten the screw until the taper hub is removed from the shaft 11 Remove the pulley and taper hub from the shaft Picture Taper hub Fastening scre...

Page 33: ...e feeder and the feeder hatch Close the feeder Release pressure from springs using the pressure adjustment valve and remove the PTO shaft Remove the hatch from its retainers and push it into the drain...

Page 34: ...h other using the coarse adjustment screw If this does not improve the result decrease the feeding volume 8 The grain will not crimp even though the rollers are touching Increasing the pressing force...

Page 35: ...m The correct bag size is 2 0 2 2m 2 Lift the bottom plate as high as possible supported by the adjustment chains The bag must be behind the pipes of the front edge of the bottom plate Place a rubber...

Page 36: ...k the end of the bag under the bottom plate of the tunnel 5 The tube should be made on an even and compact surface Start making the tube against a wall round bale or similar support After filling abou...

Page 37: ...the tractor and bagger forward The tractor drive is running the mill and the bagger at 540 min The tractor must be in line with the bagger in order to make the tube straight The tractor may need stee...

Page 38: ...retch approximately 5 10 to make the bagging sufficiently tight The weight of the machine evenness of the surface etc have an effect on the tightness of the bagging but usually there is no need to adj...

Page 39: ...arefully of any grain that fell on the ground during crimping Mice rats or birds attracted by the grain can break the bag 16 Monitor the condition of the bag daily Repair any holes made by birds or ro...

Page 40: ...40 NOTES...

Page 41: ...41...

Page 42: ...42...

Page 43: ...43...

Page 44: ...44 P O Box 161 Pohjolantie 2 FI 84101 YLIVIESKA Finland Tel 358 8 411 0500 Fax 358 8 425 422 E mail info murska fi Website www murska fi Aimo Kortteen Konepaja Oy...

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