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ENGLISH

12

F-031066C

ASSEMBLY

Read and follow the assembly and adjustment
instructions for your snow thrower. All fasteners
are in the parts bag. Do not discard any parts or
material until the unit is assembled.

WARNING: Before doing any
assembly or maintenance to the
snow thrower, remove the wire

from the spark plug.

NOTE: In this instruction book, left and right
describe the location of a part from the oper-
ator’s position behind the unit.

NOTE: Torque is measured in foot pounds
(metric N.m). This measurement describes
how tight a nut or bolt must be. The torque is
measured with a torque wrench.

NOTE: Illustrations begin on page 3.

NOTE: Fasteners and loose parts are shown
at full size in Figure  27.

Tools Required

1

Knife

1

Pliers

2

1/2 inch open end wrenches

2

9/16 inch open end wrenches

2

3/4 inch open end wrenches

1

Measuring tape or ruler

1

Screwdriver

How To Remove The Snow Thrower
From The Carton

1. (Figure 1) The snow thrower is shown in the

shipping position.

2. Cut and discard the plastic tie that secures

the crank assembly.

3. Cut down all four corners of the carton and

lay the side panels flat.

4. Locate all parts that are packed separately

and remove from the carton.

5. Remove and discard the packing material

from around the snow thrower.

6. (Figure 2) For shipping purposes, the height

adjust skids (7) are attached to the pallet.
Remove the screw (17) that secures each
height adjust skid (7) to the pallet.

7. Hold onto the lower handle and pull the snow

thrower off the pallet.
CAUTION:  DO NOT back over cables.

8. Remove the packing material from the han-

dle assembly.

9. Cut the ties that secure the clutch control

cables (1) to the lower handle (2). Move the
cables away from the motor frame.

How To Assemble The Handle And
Crank Assembly

1. (Figure 3) Loosen, but do not remove, the

fasteners (1) in the upper holes of the lower
handle.

2. Remove the fasteners and the crank assem-

bly eyebolt (11) from the lower holes of the
lower handle.

3. (Figure 2) Put the shift lever (6) into first

forward position.

4. (Figure 3) Raise the upper handle (2) to the

operating position.
NOTE:  Make sure the cables are not
caught between the upper and lower han-
dle.

5. Install the fasteners and the crank assembly

eyebolt (11) that were removed in step 2.
DO NOT tighten until all fasteners are in
place.

6. (Figure 4) Attach the crank rod (15) to the

universal joint assembly (16) with the hair
pin (12).

7. (Figure 3) Tighten nut on eye bolt (11).

Make sure eye bolt (11) is properly aligned
and the crank (8) can freely rotate.

8. Tighten all handle fasteners.

Check The Cables

1. (Figure 5) Check the traction drive cable

(1) and the auger drive cable (2). If the bot-
tom of the cables have become discon-
nected, reinstall the cables.

2. (Figure 6) If the top of the cables (5) have

become disconnected from the drive levers
(6)
, attach the cables (5) to the “Z” fitting
(7)
.

How To Set The Skid Height (Figure 2)

The snow thrower is equipped with height ad-
justable skids (7)
 mounted on the outside of the
auger housing (4). To adjust the height of the
skids, see “How To Adjust The Height Of The
Skids” in the Maintenance section.

How To Prepare The Engine

Note: The engine was shipped from the fac-
tory filled with oil.  Check the level of the oil.
Add oil as needed. Engine does not contain
GASOLINE.

WARNING: Follow the  engine
manufacturer’s instructions for the
type of fuel and oil to use. Always

use a safety fuel container. Do not smoke
when adding gasoline to the engine. When
inside an enclosure, do not fill with gaso-
line. Before you add fuel, stop the engine.
Let the engine cool for several minutes.

Check the oil. See the engine manufacturer’s
instructions for the type of fuel and oil to use.
Before you use the unit, read the information on
safety, operation, maintenance, and storage.

Important! Before You Start Operating

r

Check the fasteners. Make sure all fas-
teners are tight.

r

On electric start models, the unit was
shipped with the starter cord plugged
into the engine. Before operating, un-
plug the starter cord from the engine.

OPERATION

NOTE: Illustrations begin on page 3.

Know Your Snow Thrower (Figure 2)

Read this Instruction Book and safety rules be-
fore operation the snow thrower. Compare the
illustration with your snow thrower to familiarize
yourself with the location of various controls and
adjustments.

Traction Drive Lever (1) - Select the forward or
reverse direction of travel.

Crank Assembly (2) - Changes the direction of
the discharge chute.

Discharge Chute (3) - Changes the distance the
snow is thrown.

Auger Drive Lever (5) - Starts and stops the au-
ger and impeller (snow gathering and throwing).

Speed Shift Lever (6) - Selects the speed of the
snow thrower.

Height Adjust Skid (7) - Adjusts the ground
clearance of the auger housing.

Ignition Key (8) - Must be inserted to start the en-
gine.

Primer Button (9) - Injects fuel directly into the
carburetor for fast starts in cold weather.

Electric Start Button (10) - On electric start mod-
els, used to start the engine.

Switch Box (11) - On electric start models, used
to attach a 120 volt electric power cord.

Recoil Starter Handle (12) - Use to manually
start the engine.

Throttle Control (13) - Controls the speed of the
engine.

Choke Control (14) - Use to start a cold engine.

How To Control 
The Discharge Of The Snow

WARNING: Never direct the dis-
charge of snow toward bystanders.

WARNING: Always stop the engine
before unclogging the discharge
chute or the auger housing and be-

fore leaving the snow thrower.

1. (Figure 2) Turn the crank assembly (2) to

change the discharge direction of the snow.

2. (Figure 7) Loosen the wing knob (1) on the

chute deflector (2).

3. Move the chute deflector (2) up for more

distance or down for less distance.

4. Tighten the wing knob (1).

How To Stop 
The Snow Thrower  (Figure 2)

1. To stop discharging snow, release the auger

drive lever (5).

2. To stop the wheels, release the traction

drive lever (1).

3. To stop the engine, push the throttle control

lever (13) to off and remove the ignition key
(8)
.

Summary of Contents for 624808x4NA

Page 1: ...SAFETY ASSEMBLY OPERATION AND MAINTENANCE Lisez et conservez ce manuel pour r f rence Ce manuel contient des informations importantes concernant la SECURITE LE MONTAGE L UTILISATION ET L ENTRETIEN In...

Page 2: ...uip e d un moteur combustion interne et ne doit pas tre utilis e sur un terrain forestier buissonnant ou herbeux non pr par moins que le dispositif d chappement soit pourvu d un pare tincelles conform...

Page 3: ...3 F 031066C 1 2 1 2 1 2 3 5 6 16 4 7 15 7 8 9 10 11 12 13 14 17 3 2 1 5 4 6 7 3 9 10 1 11 18 16 12 15 4 1 2 1 5 6 5 6 7...

Page 4: ...4 F 031066C 1 1 2 2 7 8 1 1 2 3 6 5 5 1 3 7 1 A 9 1 1 10 11 6 2 1 3 1 4 12 6 5 7 8...

Page 5: ...5 F 031066C 1 2 10 11 14 16 13 15 9 4 12 3 13 17 18 13 14 15 4 5 16 5 6 8 3 2 3 17 2 3 4 A 18...

Page 6: ...6 F 031066C 19 1 8 9 4 5 6 8 4 20 21 2 3 4 3 4 5 6 22 23 11 3 3 2 10 11 12 15 24...

Page 7: ...7 F 031066C 11 7 16 16 19 20 8 7 14 13 13 7 25 26 17 17...

Page 8: ...8 F 031066C 27 2 3943 2 9524 2 73826...

Page 9: ...ther expressed and implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose If you need additional information on this written warranty or...

Page 10: ...tor Reverse Engage Ignition Key Insert To Run Pull Out To Stop Fuel Oil Fuel Oil Mixture Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT KGS KGS Weight Transfer Lift Handle To Engage Weight...

Page 11: ...plug thoroughly inspect snow thrower for any damage and repair the damage before re starting and operating the snow thrower 6 If the unit should start to vibrate abnormally stop the engine motor and c...

Page 12: ...Height Figure 2 The snow thrower is equipped with height ad justable skids 7 mounted on the outside of the auger housing 4 To adjust the height of the skids see How To Adjust The Height Of The Skids...

Page 13: ...vailable to start the engine have a three hole grounded re ceptacle installed by a licensed electrician To connect a 120 volt A C power cord al ways connect the power cord to the switch box 11 on the...

Page 14: ...NEVER change the engine speed The engine is designed to deliver maximum performance at full throttle and must be run in the fast position at all times In deep freezing or wet snow reduce forward spee...

Page 15: ...section of this manual should be checked at least once each season As Required The following adjustment should be preformed more than once each season 1 Adjust the auger drive belt after the first 2 t...

Page 16: ...the cable 6 through the spring 5 to expose the square end 7 on the cable 6 4 Hold the square end 7 with pliers and ad just the locknut 8 in or out until the excess slack is removed 5 Pull the cable 6...

Page 17: ...snow thrower will not move forward check the traction drive belt the traction drive cable or the friction wheel If the friction wheel is worn or damaged it must be replaced See How To Replace the Fric...

Page 18: ...in proper replacement parts you must supply the model number see nameplate Replacement parts except for the engine transmission transaxle or differential are available from the store where the product...

Page 19: ...acite de commerciabilit et la garantie de fonctionnalit pour une t che d finie Si vous souhaitez recevoir des informations suppl mentaires concernant cette garantie crite ou une assistance quant l obt...

Page 20: ...eur Ins rer pour mettre en marche retirer pour arr ter Carburant huile M lange essence huile D versoir ABAISSE D versoir LEVE D charge gauche D charge droite KGS KGS Transfert de poids Lever la manett...

Page 21: ...z soigneusement le chasse neige afin de v rifier s il y a des d g ts S il est endommag r parez le avant de d marrer et de le faire fonctionner nouveau 6 Si la machine vibre anormalement coupez le mote...

Page 22: ...re 6 Si la partie sup rieure des c bles 5 s est d tach e des leviers d avanc e 6 attacher les c bles au support en forme de z 7 R glage de la hauteur des patins Figure 2 Le chasse neige est quip de pa...

Page 23: ...ment r gl s Voir R glage de la hauteur des patins dans la sec tion Entretien de ce manuel 5 V rifier la pression des pneumatiques La pression correcte est de 14 PSI 1 BAR 17 PSI 1 25 BAR Ne pas d pass...

Page 24: ...marche tirer d un coup sec et continu deux ou trois fois la corde du d marreur 12 Cela pro duit un bruit m tallique fort inoffensif pour le moteur ou pour le d marreur 2 Arr ter le moteur Essuyer tou...

Page 25: ...tat Apr s chaque utilisation G D tecter toute pi ce desserr e ou endom mag e G Resserrer toute fixation desserr e G V rifier et entretenir la fraise G Contr ler les commandes pour v rifier si elles f...

Page 26: ...entra nement 2 com pl tement vers l avant jusqu ce que le le vier d entra nement 2 entre en contact avec la but e en plastique 3 3 Le c ble de commande est correctement r gl si le crochet en Z 1 est a...

Page 27: ...des roues 12 soit correctement ali gn e avec la courroie d entra nement des roues 13 8 Attacher le ressort du c ble de traction 16 9 Monter la biellette d axe de la plaque de roulement 18 et la verro...

Page 28: ...le trou de la fraise avec le trou de son arbre Monter le boulon de cisaillement neuf 2 l entretoise 3 et l crou de blocage 4 5 Rebrancher le fil de la bougie Pr paration du chasse neige pour le remis...

Page 29: ...ment et d brancher la bougie Serrer tous les boulons et effectuer les r paration n cessaires Si la vibration persiste porter la machine une personne qualifi e pour la r parer La machine ne se propulse...

Page 30: ...W 3 8 24X1 00 10 37x136 BELT DRIVE V 3L 11 37x137 BELT AUGER V 4L 12 1501112 YZ BRACKET ASSEMBLY IDLER 13 1501065 BUSHING IDLER BRACKET 14 71060 WASHER SPLIT 15 910828 SCREW 5 16 24 X 1 00 16 165x164...

Page 31: ...MODEL 624808x4NA REPAIR PARTS 31 F 031066C ELECTRIC START ASSEMBLY 8 9 7 6 Key No Part No Description 6 6218 MOTOR STARTER 7 6216 SCREW 8 6217 SCREW 9 6219 CORD STARTER...

Page 32: ...MODEL 624808x4NA REPAIR PARTS 32 F 031066C FRAME 160 162 166 166 162 91 91 122 90 168 103 106 105 108 Ref Engine Page 110 148 149 107 Ref Drive Page Ref Auger Housing Page 111 123...

Page 33: ...711682 PIN HAIR 38DIAX1 64LG 106 761761 PIN CLEVIS 3 16 DIA 107 165x159 SPRING TENSION 108 761675 YZ ASSY SPRING ATTACH 110 585781 BOLT 3 8 16X1 25 CARR 111 711617 WASHER FLAT 122 25x020 SCREW TAP 5...

Page 34: ...DRIVE Ref Wheel Page 229 200 223 225 226 227 234 230 221 Ref Wheel Page Ref Shift Yoke Page 206 201 203 204 232 234 229 220 220 218 218 207 215 215 238 238 210 212 213 213 217 213 203 204 236 Ref Fra...

Page 35: ...G TRUNION CLUTCH R 212 1501435 WHEEL FRICTION DISC 213 001x38 BOLT 215 303008 NUT KEPS HEX 1 4 20 217 579859 RING RETEXT 218 579858 WASHER 220 334163 BEARING AND RETAINER ASSY 221 25x020 SCREW TAP 5 1...

Page 36: ...MODEL 624808x4NA REPAIR PARTS 36 F 031066C AUGER HOUSING 500 527 481 480 485 499 482 490 491 493 527 522 522 523 521 525 526 525 526 523 524 524 520 510 514 Ref Gear Case Page 540 541 544 511...

Page 37: ...001X92 BOLT HEX 5 16 18X 50 499 710026 NUT 5 16 18 HEX 500 1501436E245 HOUSING ASSY 510 760657E701 BLADE SCRAPER 511 340720 BOLT 1 4 20X 75 514 710026 NUT 1 4 20 520 1501441E701 AUGER ASSY LH 521 1501...

Page 38: ...A REPAIR PARTS 38 F 031066C HANDLE 731 734 739 729 766 734 729 739 721 720 735 733 741 740 765 765 725 725 756 724 725 724 728 727 726 727 726 755 750 757 744 751 762 760 764 759 763 Ref Engine Page 7...

Page 39: ...H DRIVE LH 733 337381 ROD PIVOT CLUTCH 734 761105 NUT PUSH ON CAP 735 337373 SPACER HANDLE 739 4049 BUMPER RECTANGLE 740 1501123 CABLE CLUTCH 28 44L 741 761872 CABLE AUGER CLUTCH 743 313441 BRACKET CA...

Page 40: ...5 SCREW 304 15x143 NUT 306 9344 SCREW 310 9566 SEAL OIL 311 50304 BEARING FL 312 48275 WASHER FLAT 313 1501189 SHAFT OUTPUT 314 51279 GASKET 315 51405 GEAR WORM 316 431787 KEY WOODRUFF 320 50221 BRNG...

Page 41: ...MODEL 624808x4NA REPAIR PARTS 41 F 031066C CONTROL PANEL 771 772 770 Key No Part No Description 770 584559 PANEL 771 341026 SCREW 772 3943 SPACER SLEEVE...

Page 42: ...CREW 5 16 18 X 1 00 583 71071 WASHER FLAT 584 71038 NUT 5 16 18 596 71071 WASHER 597 57171 KNOB T 3 00 598 15X144 NUT 5 16 18 599 2x100 BOLT 5 16 18X1 00 600 762222 CHUTE ASSEMBLY 601 2x100 BOLT 5 16...

Page 43: ...2 813 Key No Part No Description 790 336702E701 ROD SHIFT 791 302628 SCREW 1 4 20X 75 792 73826 NUT 1 4 20 796 331624 KNOB SLIP 800 760564 LEVER SPRING 801 302628 SCREW 1 4 20X 75 802 73826 NUT 1 4 20...

Page 44: ...UTE ROTATION 9T 852 5 579493 PIN COTTER 852 6 1501306E701 BRACKET GEAR MOUNT 852 7 1501293 PIN HAIR 852 8 1501075 YZ ASSEMBLY YOKE ADAPTER YZ 852 9 711682 PIN HAIR 852 10 578060 PIN UNIVERSAL JOINT 85...

Page 45: ...ption 650 1501283 SHAFT AXLE 652 1501089 SPRKT HUB 653 01x193 SCREW 1 4 20 x 1 75 654 15x145 NUT 1 4 20 HEX NYLOCK 655 1501114 BEARING AXLE 671 712120 FLATWASHER 673 1501139 BUSHING WHEEL 675 318503 T...

Page 46: ...46 F 031066C...

Page 47: ...47 F 031066C...

Page 48: ...s Bannock Bearlake Bingham Blaine Booneville Butte Camas Caribou Cassia Custer Franklin Fremont Gooding Jefferson Jerome Lemhi Lincoln Madison Minidoka Oneida Power Teton Twin Falls Montana all counti...

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