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Murray 461004x92B Manual Download Page 33

MAINTENANCE

33

F-05071 1L

HOW TO REPLACE THE PRIMARY 

MOWER DRIVE BELT

1. Remove the mower housing. See the instructions on “How To

Remove The Mower Housing”.

2. Remove the three 

screws

 from the 

left pulley cover.

 Remove

the 

pulley cover

.

3. To remove the 

primary mower drive belt

 from the 

left man-

drel pulley,

 slide the 

primary mower drive belt

 between the

left mandrel pulley 

and the 

belt guides.

4. Pull the 

belt retainer 

away from the 

idler pulley

. Remove the

primary mower drive belt

 from the 

idler pulley

.

5. Move the 

brake pad assembly

 away from the 

stack pulley.

Remove the 

primary mower drive belt

 from the 

stack pulley.

NOTE: Replace the primary mower drive belt with an

original equipment belt. See an authorized service center

in your area.

6. Install a new 

primary mower drive belt

. Pull the 

brake pad as-

sembly

 away from the 

stack pulley

. Put the belt around the

stack pulley

. Make sure the 

primary mower drive belt 

is in-

side of the 

belt guide.

7. Pull the 

belt retainer

 away from the 

idler pulley

. Put the flat

side of the

 primary mower drive belt

 around the 

idler pulley

.

8. Make sure the “V” side of the 

primary mower drive belt

 is

against the 

mandrel pulleys

 as shown.

9. Make sure the 

primary mower drive belt

 is inside all the 

belt

guides

.

10. Assemble the 

left pulley cover

.

11. Install the mower housing. See the instructions on “How To In-

stall The Mower Housing”.

12. Before you mow, check the blade rotation control. See the in-

structions on “How To Adjust The Blade Rotation Control”.

HOW TO REPLACE THE SECONDARY 

MOWER DRIVE BELT

1. Remove the mower housing. See the instructions on “How To

Remove The Mower Housing”.

2. Remove the

 primary mower drive belt 

from the 

stack pulley

.

3. Remove the two 

screws

 from the

 right pulley cover

. Remove

the 

right pulley cover

.

4. Pull the 

idler pulley

 away from the 

secondary mower drive

belt

. Remove the belt from the

 idler pulley

.

5. Remove the 

secondary mower drive belt

 from the 

right man-

drel pulley

.

6. Remove the 

secondary mower drive belt

 from the 

stack

pulley

.

NOTE: Replace the secondary mower drive belt with an

original equipment belt. See an authorized service center

in your area.

7. Install a new 

secondary mower drive belt

. Put the belt around

the bottom of the 

stack pulley

. Make sure the 

secondary

mower drive belt

 is inside the 

belt guide

 next to the 

stack

pulley

.

8. Put the 

secondary mower drive belt

 around the 

right drive

pulley

.

9. Pull the

 idler pulley 

toward the front. Install the flat side of the

secondary mower drive belt

 against the 

idler pulley

.

10. Make sure the “V” side of the 

secondary mower drive belt

 is

around the 

right mandrel pulley

.

11. Assemble the 

right pulley cover

.

12. Put the 

primary mower drive belt

 around the 

stack pulley

. 

13. Install the mower housing. See the instructions on “How To In-

stall The Mower Housing”.

14. Before you mow, check the blade rotation control. See the in-

structions on “How To Adjust The Blade Rotation Control”.

Right 

Mandrel

Pulley

Left 

Mandrel Pulley

Idler Pulley

Belt Guide

Figure 39

Stack Pulley

Primary Mower Drive Belt

Secondary 

Mower Drive Belt

Idler Pulley

Right Pulley Cover

Screw

Left

Pulley Cover

Screw

Belt 

Retainer

Brake Pad Assembly

Brake Pad 

Assembly

Belt Guide

Summary of Contents for 461004x92B

Page 1: ...rmation must be included to make sure state laws and other laws are followed PRODUCT INFORMATION Read and keep this book for future reference This book contains important information on SAFETY ASSEMBL...

Page 2: ...with one or more of these parts consult your dealer prior to purchase Subject to the terms and conditions noted in this Limited Warranty we shall at our option repair or replace at no cost to the orig...

Page 3: ...mpletely full D Drain fuel for off season storage D Use only unleaded gasoline D Service the air cleaner regularly D Change oil regularly Use 10W 30 oil in summer D Tune up the engine regularly D Keep...

Page 4: ...e watchful care of another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind and down for small children 4 Never carry children or a...

Page 5: ...on Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the opera...

Page 6: ...he mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safe...

Page 7: ...the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part appro...

Page 8: ...sively F Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid are...

Page 9: ...ep Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 D...

Page 10: ...is assembled WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug NOTE In this instruction book left and right describe the loca tion of a part with the o...

Page 11: ...emble the steering wheel Attach the steering wheel as follows 1 Make sure the front wheels point forward 2 Look at the hub of the steering wheel Make sure the locking clip is in place inside the hub 3...

Page 12: ...To Charge The Maintenance Free Battery HOW TO CHARGE THE MAINTENANCE FREE BATTERY WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery aci...

Page 13: ...the mower drive belt is not twisted 7 Make sure the mower drive belt is between the stack pulley and the two belt guides See illustration G 8 Attach the lift links to the lifter assembly Fasten with t...

Page 14: ...ral minutes IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exh...

Page 15: ...HT SWITCH There is not a separate headlight switch As with many newer automobiles the headlights are auto matically on whenever the engine runs IGNITION KEY SWITCH Use the ignition key switch to start...

Page 16: ...ition key switch will automatically default to the recommended RUN MOW position for normal mowing In the RUN MOW position the system will stop the engine and the blade s when the speed control pedal s...

Page 17: ...E position WARNING Always keep your hands and feet away from the blade deflector opening and the mower housing when the engine runs Blade Rotation Control Engage Position Disengage Position Figure 9 H...

Page 18: ...orward to lower the mower housing and back to raise the mower housing Figure 11 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to...

Page 19: ...ase the clutch brake pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of...

Page 20: ...e the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 A change from summer to winter operation 3 A 40 degree change in the operation temperature The carbur...

Page 21: ...blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cu...

Page 22: ...rnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The...

Page 23: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 14 WARNING Always keep the...

Page 24: ...replace the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control...

Page 25: ...slip when 1 going up a hill 2 pulling a heavy load or 3 the unit will not move forward Adjust the clutch as follows WARNING Before you make an inspection adjust ment or repair to the unit disconnect t...

Page 26: ...harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water 1 Disconnect the black cable from the negative terminal Figure 22 2 Disconnect the red cable from the pos...

Page 27: ...u replace the fuel filter or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 24 Replace the old f...

Page 28: ...er drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See il...

Page 29: ...m starting by accident 1 Remove the gauge wheels Figure 27 2 Mow a short distance on a flat level area to check the level of cut and the height of cut Look at the height of cut position number on the...

Page 30: ...the LEVEL ADJUSTMENT position 6 Loosen the left and right adjuster knobs Figure 31 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface A...

Page 31: ...he shift link Figure 35 Pull the motion drive belt over the shifter bracket Hair Pin Shift Link Shifter Bracket Figure 35 8 To remove the motion drive belt from the stack pulley pull the front end of...

Page 32: ...Make sure the motion drive belt is inside all the belt guides Figure 33 Figure 34 7 Attach the shift link to the shifter bracket with a hair pin Figure 35 See How To Adjust The Shift Lever 8 Attach t...

Page 33: ...l HOW TO REPLACE THE SECONDARY MOWER DRIVE BELT 1 Remove the mower housing See the instructions on How To Remove The Mower Housing 2 Remove the primary mower drive belt from the stack pulley 3 Remove...

Page 34: ...ke sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 41 2 Mount the square key in the key slot See Figure 41 3 Make sure the valve...

Page 35: ...he lever for the blade rotation control to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the...

Page 36: ...2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Decrease the air pressure in the tires 4 Adjust the c...

Page 37: ...te Ravalli Shoshone Valley Washington Montana counties Flathead Lake Lincoln Mineral Missoulo Ravalli Sanders Oregon Washington CPT CANADA POWER TECHNOLOGY LIMITED Mississauga 161 Watline Avenue Missi...

Page 38: ...PARTS MODEL 461004x92B 38 F 050711L SEAT DECK 1 2 3 4 5 6 7 8 6 9 10 11 12 13 14 3 5 4 15 16 17 18 17 19 20 18 21 22 23 24 19 25 26 27 28 29 19 30 31 32 33 34 35 36 37 38 39 40 41 42 43 46 47 47 44 45...

Page 39: ...00 Z Handle PTO 22 0025x3 Screw 23 094022 Z Paddle Switch 24 094017 Z Lever PTO 25 015x84 Nut 26 094004 Z Link PTO 27 009x39 Shoulder Bolt 28 017x57 Washer 29 030x20 Pin Cotter 30 166x39 Spring 31 094...

Page 40: ...REPAIR PARTS MODEL 461004x92B 40 F 050711L HOOD AND DASH 30 29 28 26 27 31 32 33 70 4 3 25 1 2 5 2 6 2 2 2 9 2 8 2 7 2 21 11 19 20 12 14 13 16 15 17 18 23 24 22 34 8 35 59 69...

Page 41: ...ns 14 1001819 Housing Light 15 1001816 Insert Center 16 1001817 Insert Left 17 1001818 Insert Right 18 1001799E701 Bracket Lower Pivot 19 1001921E701 Bracket Support 20 1001814 Insert Left Hood 21 100...

Page 42: ...04x92B 42 F 050711L MOTION DRIVE 1 2 3 10 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 19 21 22 23 24 25 26 27 28 29 30 55 9 10 32 33 34 35 36 37 38 39 40 57 41 42 43 44 45 46 47 24 48 49 50 24 22 51 24 5...

Page 43: ...3 Washer 29 024373 Stem Valve 30 093263 601 Wheel and Tire 31 091923 Tire 407049 Tube 32 094045 Z Latch Parking Brake 33 021544 Pedal 34 037x68 Belt Drive 35 690129 Z Yoke Shift 36 17x148 Washer Squar...

Page 44: ...Description 1 009x62 Bolt Shoulder 2 15x111 Nut Lock 3 015x79 Nut Flange 4 094384 Guide Screw 5 690146E700 Link Left Drag 6 17x168 Washer 7 015x84 Nut Flange 8 690145E700 Link Right Drag 9 001x84 Bolt...

Page 45: ...ription 1 690067E700 Bracket Rear Hanger 2 15x118 Nut Flange 3 690232E701 Axle Assembly 4 030x49 Pin Hair 5 017x75 Washer 6 093058 Bearing Spindle 7 092530 Fitting Lub 8 690198E700 Hanger Left Deck 9...

Page 46: ...094006E701 Plate Engine 9 015x88 Nut 10 094005E700 Bracket PTO Crank 11 002x87 Bolt Carriage 12 017x57 Washer 13 690394E701 Crank PTO 14 094038E700 Lever Brake Clutch 15 17x152 Washer 16 015x41 Nut 17...

Page 47: ...lange 5 17x168 Washer 6 690122E700 Link Lift Handle 7 0031x4 Pin Hair 8 1001111E701 Assembly Lifter 9 1001917E700 Bracket Left Transaxle 10 094015E700 Bracket Lift Pivot 11 009x53 Bolt Shoulder 13 690...

Page 48: ...REPAIR PARTS MODEL 461004x92B 48 F 050711L ENGINE MOUNT ASSEMBLY 2 13 14 15 20 21 20 22 23 24 25 26 28 28 28 29 30 31 6 32 33 6 34 35 36 37 38 1 3 39 16 17 7 7...

Page 49: ...Bolt 21 093077 Spacer 22 690225 Pulley Stack 23 17x170 Washer 24 019x35 Lockwasher 25 01x140 Bolt 26 711851 Gasket 28 06x103 Bolt 29 690541 Tube Right Exhaust 30 690542 Tube Left Exhaust 31 690537E70...

Page 50: ...F 050711L ELECTRICAL SYSTEM 24x32 94159 24x31 1001993 1002004 21075 94136 GEAR DRIVE TRACTOR AFTERFIRE SOLENOID OPTIONAL WIRING HARNESS FOR MAIN HARNESS 250x138 SEAT 250x139 LIGHT 250x92 1001575 10015...

Page 51: ...on 020729 Key Ignition 091489 Nut Hex 091488 Cap Ignition 4 094136 Switch Limit PTO 5 302031 Fuse 407078 Holder Fuse 6 1002004 Solenoid 26x229 Screw Mounting 15x116 Locknut 7 024x32 Cable Battery Grou...

Page 52: ...REPAIR PARTS MODEL 461004x92B 52 F 050711L MOWER HOUSING SUSPENSION 1 2 3 5 6 7 6 3 1 2 8 9 7 5 7 9 8 17 7 10 11 12 13 20 12 13 11 10 7 14 15 16 17 18 25 14 24 22 23 14 21 22 21 26 27 28 20...

Page 53: ...78E701 Bracket Rear Suspension 10 094025 Bolt Gauge Wheel 11 092683 Wheel 12 031x11 Pin Hair 13 017x91 Washer 14 17x103 Washer 15 030x49 Pin Cotter 16 092159 Z Rod Deflector 17 028x23 Push On Cap 18 1...

Page 54: ...11L BLADE DRIVE 1 1 1 1 2 2 2 43 4 5 3 6 8 18 15 9 10 11 8 12 14 30 13 15 16 28 15 23 21 22 24 19 8 11 20 15 26 25 22 27 34 29 22 3 22 33 22 29 15 22 22 32 3 22 22 31 35 36 37 38 39 40 41 36 37 38 39...

Page 55: ...er 017x47 19 Screw 26x277 20 Cover Left Pulley 094645E701 21 Arm Assembly Idler 690579E701 22 Bolt 0025x7 23 Pin Cotter 030x20 24 Bracket Brake Plate 094602E701 25 Screw 26x249 26 Brake Assembly Left...

Page 56: ...E700 Bracket Right Rear 4 092104E700 Bracket Hinge 5 166x43 Spring Left 6 015x79 Nut Flange 7 015x84 Nut Flange 8 094601E701 Bracket Bell Crank 9 015x88 Nut Flange 10 094600E700 Bracket Left Lifter 11...

Page 57: ...NOTES 57 F 050711L...

Page 58: ...58 F 050711L...

Page 59: ...Drive Belts 33 Blade 23 Blade Rotation Control 24 Clutch 25 Drive Brake 25 Filter Fuel 27 Fuse 35 Headlight 35 Install Wheels 34 Lubrication 27 Mower Housing Clean 35 Install 28 Level 30 Remove 28 Mu...

Page 60: ...Center for your area as listed in your Repair Parts Book LAWN SWEEPER Model No 24720 SNOW BLADE Model No 24478 TIRE CHAINS Model No 24820 For 23 inch tires SNOW THROWER Model No 24584 CULTIVATOR Mode...

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