Murray 425604 99A Series Instruction Book Download Page 6

SAFE MOWING GUIDE

6

F–040705L

store, you must still check the mower

according to the assembly instructions.

Make sure the mower is correctly

assembled and that all fasteners are tight.

Make sure the engine has the correct

amount of oil. Check these items often

during the life of the mower.
Your mower has a gasoline engine.

Gasoline is a dangerous fuel. Keep

gasoline only in an approved safety

gasoline container. Do not keep large

amounts of gasoline. When you add

gasoline to the fuel tank, do not smoke.

Store the gasoline container and the

mower in an area that has good ventilation.

Also, keep the gasoline away from any

flames like the pilot light of a furnace or

any other source of ignition. If the mower is

to be stored for more than a few weeks,

remove the gasoline from the fuel tank.

When inside an enclosure, do not add

gasoline to the fuel tank. Before you add

gasoline, move the mower outside and add

gasoline carefully. Before you start the

engine, remove any gasoline from the

outside of the fuel tank or from the mower.

Warm gasoline will expand. Leave some

space in the fuel tank for the gasoline to

expand. Also, the fuel cap has a vent hole

for fuel vapors. Always use the correct fuel

cap. Failure to follow safety rules about

gasoline will cause fires and explosions,

injury to you and damage to the equipment

and other property.

If you add gasoline to an engine that is

running or hot, the result can be an

explosion. Before you add gasoline, stop

the engine and let the engine cool for

several minutes. Remove dry grass and

other debris from the mower. Keep the

mower clean to improve the performance,

help the engine and transmission run

cooler, extend the life of moving parts, and

decrease the danger of a fire.
Fires and explosions are not the only

dangers when working around a mower.

The engine, transmission, and the muffler

will get hot in several minutes when the

engine is running. Do not touch these parts

of the mower. Stop the engine. Let the

engine and transmission cool before

servicing the mower. Remember, exhaust

fumes are dangerous. Never operate the

engine inside a building.
When you get a new mower, it can be a

new experience for the family. Tell each

person how a mower can be dangerous.

Remember, a mower is not a toy. A mower

is not to be used by children or anyone not

old enough, strong enough or that does not

have experience.
If the mower is not correctly assembled,

not operated correctly, or not regularly

serviced, the mower can be dangerous.

The most important rule to follow is always

use good judgement and common sense.

Mow safely and carefully.
Your mower will easily cut thick grass.

Fingers, feet and other parts can also be

cut by the blade. Injuries occur when the

operator does not think and reaches into

the chute opening. Always operate the

mower as if the blade is rotating. Do not

service or make an adjustment, except to

the carburetor, while the engine is running.

Use only accessories that are factory

approved for your mower. The wrong

accessory can decrease the safety of the

mower and can even damage the unit.

Read and follow the instructions included

with the accessory and the mower.
Use only original equipment or

replacement parts that are factory

approved for service. If you need service,

select an Authorized Service Center for

your mower. If you do the work on the unit,

follow the instructions in the Instruction

Book.    

When you mow, remember that children

are attracted to the mower. Always use

caution when mowing around obstacles

like trees or shrubs or when moving

backward. Only mow in a forward direction

if possible. Your visibility is decreased

when you mow backward. Also, the blades

are made to cut while the unit is moving

forward. If you mow backward, the cutting

performance decreases.     

Before you leave the mower, stop the

engine. Remove the key. Disengage and

lower any attachment. Set the parking

brake. Never mount or dismount from the

seat while the engine is running.  An

accident can occur if you touch the brake,

speed control pedal, throttle, or blade

control while the engine is running. Mount

and dismount from the seat on the side of

the unit that is marked ENTER–EXIT.    

Make sure you are in good condition when

you mow. When you mow for several hours

your reflexes will decrease and your mind

will not be as alert. Take a short break or

an accident can occur. If the temperature is

hot, use caution to prevent dehydration. If

you are tired, angry or not completely alert,

do not operate the mower. If you use

alcohol, medication or drugs, do not use

the mower or any type of power

equipment.
Engine speed is a key to safe mowing and

to a good looking lawn. The maximum

speed of the engine was set at the factory.

Do not change the setting of the engine

governor.
Select the maximum engine and ground

speed that is right for the terrain and the

height of the grass. The blade cuts best

when the engine is operating at maximum

speed. The engine and transmission will

also run cooler at maximum engine speed.

Summary of Contents for 425604 99A Series

Page 1: ...must be included to make sure state laws and other laws are followed PRODUCT INFORMATION Read and keep this book for future reference This book contains important information on SAFETY PREPARATION OP...

Page 2: ...rior to purchase Subject to the terms and conditions noted in this Limited Warranty we shall at our option repair or replace at no cost to the original purchaser any part covered by this Limited Warra...

Page 3: ...D Drain fuel for off season storage D Use only unleaded gasoline D Service the air cleaner regularly D Change oil regularly Use 10W 30 oil in summer D Tune up the engine regularly D Keep equipment in...

Page 4: ...them 1 Keep children out of the mowing area and in the watchful care of another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind an...

Page 5: ...ver let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator t...

Page 6: ...ectly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully You...

Page 7: ...r empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement par...

Page 8: ...tments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid areas where traction is unsur...

Page 9: ...standers Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DANGER...

Page 10: ...embled WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug NOTE In this instruction book left and right describe the loca tion of a part with the operato...

Page 11: ...steering post Figure 2 NOTE The cover is an optional accessory and is not re quired on all models 3 Slide the steering wheel onto the steering post 4 Apply firm pressure to center of the steering whe...

Page 12: ...an explosion 1 Remove the battery and battery tray 2 Remove the protective caps from the battery terminals 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one h...

Page 13: ...forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it mu...

Page 14: ...engine running turn the key to the position for the lights IGNITION SWITCH Use the ignition switch to start and stop the engine AUTOMATIC DRIVE DISCONNECT Use the auto matic drive disconnect located...

Page 15: ...tle control to the FAST position For maximum charging of the battery and for a cooler running engine and transmission operate the en gine in the FAST position 2 For transport and to tow pull behind at...

Page 16: ...your foot from the speed control pedal The speed control pedal will automatically return to the NEUTRAL position 2 When the unit stops slowly move the speed control pedal to the desired direction SPE...

Page 17: ...the mower housing and back to raise the mower housing Figure 10 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE...

Page 18: ...better control of the unit always select a safe speed HOW TO OPERATE THE UNIT ON HILLS WARNING Do not ride up or down slopes that are too steep to back straight up Never ride the unit across a slope...

Page 19: ...leaner in the fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust...

Page 20: ...lade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown...

Page 21: ...rnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The...

Page 22: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 13 WARNING Always keep the...

Page 23: ...eplace the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control t...

Page 24: ...connect the clutch link from the idler arm Figure 18 3 Align the hole in the brake lever with the hole in the frame Hold the brake lever in place with a 1 4 inch 6 mm pin or bolt Figure 19 4 Rotate th...

Page 25: ...negative terminal before you disconnect the red cable WARNING The battery contains sulfuric acid which is harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water...

Page 26: ...u replace the fuel filter or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 23 Replace the old f...

Page 27: ...lt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration...

Page 28: ...m starting by accident 1 Remove the gauge wheels Figure 26 2 Mow a short distance on a flat level area to check the level of cut and the height of cut Look at the height of cut position number on the...

Page 29: ...6 Loosen the left and right adjuster knobs Figure 30 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift links a...

Page 30: ...the motion drive belt through the opening between the steering plate and the engine plate 3 Install the end of themotion drive belt around the drive pulley Figure 34 4 Put the motion drive belt around...

Page 31: ...rive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left...

Page 32: ...ke sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 37 2 Mount the square key in the key slot See Figure 37 3 Make sure the valve...

Page 33: ...he lever for the blade rotation control to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the...

Page 34: ...1 Replace the spark plug 2 Clean the air filter 3 Adjust the carburetor 4 Adjust the throttle control 5 Drain the fuel tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a de...

Page 35: ...Montana counties Flathead Lake Lincoln Mineral Missoulo Ravalli Sanders Oregon Washington CPT CANADA POWER TECHNOLOGY LIMITED Mississauga 161 Watline Avenue Mississauga Ontario L4Z 1P2 905 890 6900 1...

Page 36: ...A 36 F 040705L CHASSIS HOOD 43 44 46 16 16 16 16 47 48 56 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 21 22 23 25 26 27 28 31 32 33 34 35 31 36 37 38 16 40 16 16 45 2 50 70 53 31 55 55 58 58...

Page 37: ...t 28 1001550 Housing Left Headlamp 29 1001551 Lens Right 30 1001549 Housing Right Headlamp 31 26x270 Screw 32 26x238 Screw 33 1001491 Bearing Steering 34 1001593E701 Dash 35 26x201 Screw 36 093007E701...

Page 38: ...4x99A 38 F 040705L DRIVE ASSEMBLY 1 1 1 1 1 1 2 4 5 6 7 8 9 9 10 11 12 14 15 16 17 18 21 22 23 24 19 20 19 29 30 28 27 26 25 16 35 31 33 32 34 36 57 37 38 34 49 50 55 39 56 39 40 42 41 46 43 44 45 53...

Page 39: ...x216 Screw 29 1001234 Z Rod Control 30 092132 Z Nut Adjusting 31 015x84 Nut Centerlock 32 030x20 Pin Cotter 33 017x48 Washer 34 165x92 Spring Extension 35 17x148 Washer 36 1001086 Z Arm Disconnect 37...

Page 40: ...PARTS MODEL 425604x99A 40 F 040705L STEERING 1 2 4 5 6 7 8 9 10 11 12 15 6 13 30 30 30 17 18 30 14 30 19 16 26 24 21 22 23 25 27 24 25 22 23 28 29 25 25 30 33 35 36 19 31 31 32 38 20 20 37 40 39 34 3...

Page 41: ...1 Axle Hanger 18 01x146 Bolt 19 030x49 Pin Cotter 20 690150 Bearing 21 094576E701 Spindle Assembly Left 22 01x111 Bolt 23 17x104 Washer 24 017x53 Z Washer 25 015x84 Nut Flange 26 1001460E701 Axle Asse...

Page 42: ...A 42 F 040705L MOWER HOUSING SUSPENSION 1 2 3 4 5 6 7 8 14 14 9 10 11 12 12 11 13 14 15 16 17 18 19 20 20 21 22 22 23 24 24 24 25 25 11 15 27 26 26 24 25 15 33 34 36 37 32 32 38 31 24 30 25 41 43 15 3...

Page 43: ...E701 Bracket PTO 18 165x119 Spring 19 690394E701 Crank PTO 20 690212E701 Link Lift 21 690122E701 Link Lift Handle 22 17x168 Washer 23 017x57 Washer 24 0031x4 Pin Hair 25 017x91 Z Washer 26 002x85 Bolt...

Page 44: ...7 18 23 22 9 19 8 20 5 21 6 23 23 24 12 27 25 24 28 22 5 26 5 24 6 21 20 52 8 19 5 22 11 10 17 13 47 9 14 29 5 33 31 32 30 22 22 5 33 55 32 53 50 51 50 51 53 54 33 33 32 5 44 42 42 34 43 41 36 37 38 3...

Page 45: ...00 Bracket Brake 29 166x42 Spring 30 094191E700 Bracket Suspension 31 092426E700 Plate 32 015x88 Nut Flange 33 002x53 Bolt Carriage 34 1001200 Mandrell Housing 35 690539E701 Bracket Suspension 36 6904...

Page 46: ...REPAIR PARTS MODEL 425604x99A 46 F 040705L ENGINE MOUNT ASSEMBLY 2 14 15 16 16 18 19 20 21 20 22 23 24 25 26 28 28 28 29 30 31 7 32 33 6 34 35 36 37 6 38 1 3 39 40...

Page 47: ...3077 Spacer 22 690439 Z Pulley Stack 23 17x170 Washer 24 019x35 Lockwasher 25 01x140 Bolt 26 711851 Gasket 28 06x103 Bolt 29 690541 Tube Right Exhaust 30 690542 Tube Left Exhaust 31 690537E700 Bracket...

Page 48: ...ANGE WHITE STARTER START SWITCH STATOR DIODE RED DC OUTPUT BLACK AC OUTPUT HEADLIGHT HARNESS SPARK PLUG ARMATURE SOLENOID ORANGE YELLOW YELLOW YELLOW NO NC SEAT SWITCH HARNESS NC PTO SWITCH CLUTCH BRA...

Page 49: ...117 3 Switch Ignition 092556 Key Ignition 020729 Nut Hex 091489 Cap Ignition 091488 4 Switch Limit 094136 5 Fuse 302031 Holder Fuse 407078 6 Solenoid 094613 Screw Mounting 26x229 Locknut 15x116 7 Cabl...

Page 50: ...50 F 040705L...

Page 51: ...ation Control 23 Clutch 24 Drive Brake 25 Filter Fuel 26 Fuse 33 Headlight 33 Install Wheels 32 Lubrication 26 Mower Housing Clean 33 Install 27 Level 29 Remove 27 Muffler 21 Storage 33 Maintenance Ch...

Page 52: ...BLADE Model No 24478 SNOW THROWER Model No 24574 Made in U S A 38 MULCHER KIT Model No 24750 40 MULCHER KIT Model No 24755 42 MULCHER KIT Model No 24758 TIRE CHAINS Model No 24530 For 18x8 5 inch tir...

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