Murray 405001x78B Instruction Book Download Page 14

GB

14

F-030771L

WARNING: Before you make an in-
spection, adjustment, or repair to
the unit, disconnect the wire to the

spark plug. Remove the spark plug wire to
prevent the engine from starting by acci-
dent

1. Make sure the unit is on a hard flat surface.

2. Check the air pressure in the tyres. If the air

pressure is incorrect, the mower housing will
not cut level. Make sure the tyres are inflated
to: Front Tyres  0.97 BAR (14 PSI) , Rear
Tyres 0.69 BAR (10 PSI) .

3. (Figure 13) Move the lift lever (1) to the

lowest cut position (2).

WARNING: The lifter lever (3) is
spring loaded. Make sure the lift
lever (3) is locked in the lowest cut

position (2).

4. (Figure 14) Loosen the left and right ad-

juster knobs (1). Push down on each side of
the mower housing. Make sure both sides of
the mower housing are setting on a flat sur-
face. Also, make sure the lift links are loose
and can easily move up or down. 

5. Push down on the lift links (2) and tighten

the left and right adjuster knobs (1). Make
sure the adjuster knobs (1) are tight. If
necessary, use a wrench to tighten the ad-
juster knobs (1).

6. (Figure 13) Raise the lift lever (1).

7. Mow for a short distance. If the height of cut

is not level, repeat the above steps.

Where To Lubricate (Figure 15)

Lubricate the areas shown 
with engine oil.

Apply grease with a brush to 
the areas shown.

Models with grease fittings: 
Lubricate with grease gun.

NOTE: Apply grease to the steering gear as-
sembly.

CAUTION: If the unit is operated in dry areas
that have sand, use a dry graphite spray to
lubricate the unit.

Check The Tyres

Check the air pressure in the tyres. Tyres with
too much air pressure will cause the unit to ride
rough. Also, the wrong air pressure will keep the
mower housing from cutting level. The correct
air pressure is: Front Tyres  0.97 BAR (14 PSI) ,
Rear Tyres  0.69 BAR (10 PSI) .

How To Replace The Motion Drive Belt

1. Remove the mower housing. See the instruc-

tions on “How To Remove The Mower Hous-
ing”.

2. Completely push the pedal forward and en-

gage the parking brake.

3. (Figure 16) Remove the idler pulley (1).

4. (Figure 17) To access the belt guides (1),

remove the battery and battery tray. See
“How To Remove The Battery”.

5. Loosen the belt guides (1) at the drive

pulley (2).

6. (Figure 16) Remove the motion drive belt

(3) from the drive pulley (4).

7. (Figure 18) Remove the adjuster nut (2)

from the shifter bracket (3). Pull the motion
drive belt over the shifter bracket (3).

8. (Figure 19) To remove the motion drive belt

(1) from the stack pulley (2), pull the front
end of the belt under the stack pulley (2)
and then back between the stack pulley and
the steering plate (3).

9. (Figure 20) Remove the access panel (1).

10. Remove the two screws (4) that attach the

steering shaft assembly (2). Raise the
steering wheel and steering shaft assembly
(2)
. Pull the motion drive belt (3) under the
steering shaft assembly (2).

11. Remove the motion drive belt. A correct re-

placement part or assistance is available
from an Authorized Service Centre in your
area.

12. To install the motion drive belt, reverse the

above steps.

13. (Figure 21) Check the routing of the motion

drive belt (1). Make sure the motion drive
belt is installed correctly on the idler pulley
(2)
. Make sure the steering shaft assembly
(3)
 is inside the motion drive belt (1).

How To Replace The Mower Drive Belt
(Figure 10)

1. Remove the mower housing. See the instruc-

tions on “How To Remove The Mower Hous-
ing”.

2. Pull the belt retainer (1) away from the idler

pulley (2) and remove the mower drive belt
(3).

3. Pull the belt retainer (4) away from the right

mandrel pulley (5) and remove the mower
drive belt (3)
.

4. Pull the belt retainer (4) away from the left

mandrel pulley (6) and remove the mower
drive belt (3)
. A correct replacement part or
assistance is available from an Authorized
Service Centre in your area.

5. To install the mower drive belt, reverse the

above steps.

How To Remove The Mower Housing
(Figure 22)

1. Move the blade rotation control (1) to the

DISENGAGE position.

2. Move the lift lever (2)  to the level adjust-

ment position.

3. Remove the hair pins and the washers from

the adjuster arms (3). See illustrations “C”
and “D”.

4. Remove the hair pins and washers from the

suspension links (4). See illustrations “A”
and “B”.

5. Disconnect the extension spring (5)  from

the blade control rod (6). See illustration
“E”.

6. Disconnect the front hanger (9) from the

axle support. See illustration “F”.

7. Remove the mower drive belt (7) from the

stack pulley (8).

8. Pull the mower housing away from the right

side of the unit.

9. To install the mower housing, reverse the

above steps.

How To Replace The Fuse

If the fuse is blown, the engine will not start.
Remove the fuse and replace with a 15 amp.
automotive fuse.

Storage (over 30 days)

At the end of each year, prepare the unit for stor-
age as follows.

1. Drain the fuel from the carburettor and the

fuel tank. Change the engine oil. See the en-
gine manufacturer’s instructions.

2. Clean the entyre unit.

3. Charge the battery.

How To Order Replacement Parts

The replacement parts are shown either on the
back pages of this Instruction Book or in a sep-
arate Parts List Book.

Use only manufacturer’s authorized or approved
replacement parts. The letter placed on the end
of the part number denotes the type of finish for
the part, C for chrome, Z for zinc, a PA for pur-
chased assembly. It is important that you include
this when ordering a part. Do not use attach-
ments or accessories not specifically recom-
mended for this unit. In order to obtain proper
replacement parts you must supply the model
number of your mower (see nameplate).

Replacement parts, except for the engine, trans-
mission, transaxle or differential, are available
from the store where the mower was purchased
or a service shop recommended by the store.

If you are unable to obtain parts or service in the
manner outlined above, then contact: Murray,
Inc., International Sales, PO Box 268, Brent-
wood, TN     37024, USA.  Fax (615) 373-6633.

Replacement parts for the engine, transaxle, or
transmission, are available from the manufac-
turer’s authorized service centre found in the
commercial pages of the telephone directory.
Also, see the individual engine or transmission
warranties to order replacement parts.

When ordering the following information is re-
quired: 

(1) The Model Number
(2) Serial Number
(3) Part Number
(4) Quantity

Summary of Contents for 405001x78B

Page 1: ...formation on SAFETY ASSEMBLY OPERATION AND MAINTENANCE PRODUCT INFORMATION The owner must be certain that all the product information is included with the unit This information includes the INSTRUCTION BOOKS the REPLACEMENT PARTS and the WARRANTIES This information must be included to make sure state laws and other laws are followed ...

Page 2: ...7x192 6 7 17x195 5 30x49 2 1 2 3 4 17x47 5 1001054 1 2 3 3 7 6 17x146 4 25x3 5 1 3 4 2 6 8 6 2x82 7 14x79 4 3 6 1 2 4 5 7 5 1 2 6 1 2 3 4 5 6 7 7 1 8 2 1 2 3 4 5 9 4 5 4 6 1 2 3 7 10 1 2 3 4 5 6 7 11 2 3 1 12 1 2 13 14 1 2 15 ...

Page 3: ...3 F 030771L 1 2 16 3 4 1 17 2 1 2 3 4 5 18 3 2 1 19 1 2 3 4 20 21 1 3 2 1 2 3 3 4 4 5 6 7 8 9 22 ...

Page 4: ...4 F 030771L 23 1001054 2x82 14x79 17x47 20729 30x49 17x195 17x192 17x146 25x3 ...

Page 5: ...n the entire unit we will repair the unit If we authorize the return of the defective part only we will either replace or repair the part In the case of a defect in a transmission or differential as distinguished from a transaxle the entire transmission or differential must be returned since they do not include user serviceable parts This Murray Inc Two 2 Year Limited Warranty gives you specific l...

Page 6: ...speed changes 6 Follow the manufacturer s recommendations for wheel weights or counterweights to im prove stability 7 Use extra care with grass baggers or other attachments they can change the stability of the machine 8 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 9 Avoid starting or stopping on a slope If tires lose traction turn off the blades...

Page 7: ...nds to clog the mower causing poor discharge Cut wet grass will collect on the lawn retarding the growth of the grass Also getting the mower wet will cause parts to rust and decrease the life of the unit When you look over the lawn remember ob stacles that cannot be removed like pipes stumps or rocks Keep away from these ob stacles that can cause damage to the mower or injury to the operator or a ...

Page 8: ...ked ENTER EXIT Make sure you are in good condition when you mow When you mow for several hours your re flexes will decrease and your mind will not be as alert Take a short break or an accident can oc cur If the temperature is hot use caution to pre vent dehydration If you are tired angry or not completely alert do not operate the mower If you use alcohol medication or drugs do not use the mower or...

Page 9: ...ly be used to stop the engine or the blade There are other control systems on the mower for this purpose Always keep the opera tor presence switch and other safety devices and controls in place and operating for your pro tection Remember your mower is a tool that can be dangerous if it is not correctly used Follow the instructions in this Instruction Book Safe and careful use of the mower will giv...

Page 10: ...heels point forward 2 Slide the cover 3 over the steering post 2 Make sure the collar of the cover 3 is on top 3 Slide the steering wheel 1 onto the steer ing post 2 4 Attach the steering wheel 1 to the steer ing post 2 with screw 4 and washer 6 5 Some models have an optional insert 7 in the parts bag Attach the insert 7 to the center of the steering wheel 1 Maintenance Free Battery Figure 4 IMPOR...

Page 11: ... brake pedal 2 Do not keep your foot on the pedal 5 Move the throttle control 7 to the FAST position How To Use The Parking Brake Figure 5 1 Completely push the clutch brake pedal 2 forward 2 Lift the parking brake lever 6 3 Remove your foot from the clutch brake pedal 2 and then release the parking brake lever 6 Make sure the parking brake will hold the unit 4 To release the parking brake 6 compl...

Page 12: ...he mower housing to trim near an object 7 Discharge the cut grass onto the mowed area The result is a more even discharge of cut grass 8 When you mow large areas start by turning to the right so that the cut grass will dis charge away from shrubs fences driveways etc After one or two rounds mow in the op posite direction making left turns until fin ished 9 If the grass is very high cut two times t...

Page 13: ...ve belt is loose the clutch will slip when going up a hill pulling a heavy load or the unit will not move forward Adjust the clutch as follows WARNING Before you make an in spection adjustment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to prevent the engine from starting by accident 1 Check the routing of the motion drive belt Make sure the belt...

Page 14: ...21 Check the routing of the motion drive belt 1 Make sure the motion drive belt is installed correctly on the idler pulley 2 Make sure the steering shaft assembly 3 is inside the motion drive belt 1 How To Replace The Mower Drive Belt Figure 10 1 Remove the mower housing See the instruc tions on How To Remove The Mower Hous ing 2 Pull the belt retainer 1 away from the idler pulley 2 and remove the...

Page 15: ...r 4 Adjust the throttle control 5 Drain the fuel tank Clean the fuel line Re place the fuel filter PROBLEM A hot engine causes a de crease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburettor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Decrease the air pressure in the tyres 4 Adjust the carburettor 5 Check for a dam...

Page 16: ...GB 16 F 030771L ...

Page 17: ...17 F 030771L ...

Page 18: ...R PARTS MODEL 405001x78B 18 F 030771L CHASSIS HOOD 13 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 21 23 25 26 27 28 29 30 31 31 32 33 34 35 37 38 51 16 40 16 39 42 41 16 16 43 44 45 46 16 16 16 47 22 20 24 ...

Page 19: ...829E700 Plate Index 23 094999 Mat Left 24 094998 Mat Right 25 092333E245 Hood 26 094867E700 Grille Assembly Includes Lens 27 26x239 Screw 28 092334 Lens 29 092448 Brace Grille 30 0031x4 Pin Hair 31 26x270 Screw 32 26x239 Screw 33 094214 Bearing Steering 34 095033E700 Dash 35 094211E700 Plate Dash 36 093007E700 Panel Access 37 095323E700 Support Dash 38 094013E700 Bracket Rear Hanger 39 690544E700 ...

Page 20: ...8B 20 F 030771L MOTION DRIVE 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 60 18 19 20 17 21 6 55 22 23 25 26 27 28 29 30 31 32 33 35 17 41 18 17 40 39 40 38 45 37 46 49 48 50 53 51 52 47 36 8 61 43 56 44 54 54 5 5 57 34 59 42 58 37 24 ...

Page 21: ... 28 094038E700 Lever Brake Clutch 29 1001117E700 Bracket Pedal 30 037x87 Belt Motion Drive 31 094031 Z Yoke Shift 32 0031x6 Pin Hair 33 017x38 Washer 34 690369 Spacer 35 06x105 Bolt 36 Transaxle 37 015x88 Nut 38 020697 Key Woodruff 39 01x155 Bolt 40 094008E700 Bracket Transaxle 41 690409 Pulley 42 094433 Strap Torque 43 0011x7 E Ring 44 095094 Pulley Drive 45 021553 Key Square 46 17x160 Washer 47 ...

Page 22: ...R PARTS MODEL 405001x78B 22 F 030771L STEERING 1 2 4 5 6 7 8 9 10 11 12 15 6 13 30 30 30 17 18 30 14 30 19 16 26 24 21 22 23 25 27 24 25 22 23 28 29 25 25 30 33 35 36 19 31 31 32 38 20 20 37 40 39 34 3 41 42 ...

Page 23: ...007E700 Axle Hanger 18 01x146 Bolt 19 030x49 Pin Cotter 20 690150 Bearing 21 094576E700 Spindle Assembly Left 22 01x111 Bolt 23 17x104 Washer 24 017x53 Z Washer 25 015x84 Nut Flange 26 1001460E700 Axle Assembly 27 095329E700 Drag Link Left 28 094575E700 Spindle Assembly Right 29 095328E700 Drag Link Right 30 26x249 Screw 31 091334 Bearing Wheel 32 024373 Stem Valve 33 091923 Tire 407924 Tube 34 09...

Page 24: ...8B 24 F 030771L MOWER HOUSING SUSPENSION 1 2 3 4 5 6 7 8 14 14 9 10 11 12 12 11 13 14 15 16 17 18 19 20 20 21 22 22 23 24 24 24 25 25 11 15 27 26 26 24 25 15 33 34 36 37 32 32 38 31 24 30 25 41 43 15 30 31 44 42 24 7 40 39 39 45 ...

Page 25: ...18E700 Bracket PTO 18 165x118 Spring 19 690394E700 Crank PTO 20 690212E700 Link Lift 21 690122E700 Link Lift Handle 22 17x168 Washer 23 017x57 Washer 24 0031x4 Pin Hair 25 017x91 Washer 26 002x85 Bolt Carriage 27 1001111E700 Lever Assembly Lift 30 094067 Pin 31 094055E700 Bracket Rear Suspension 32 690151 Spacer Lifter 33 009x53 Bolt Shoulder 34 094015E700 Bracket Pivot 36 17x191 Washer 37 015x84 ...

Page 26: ... 25 24 12 8 22 20 19 9 5 47 10 13 14 11 15 16 17 51 18 5 22 22 21 23 22 17 33 50 54 14 22 26 5 28 5 48 23 22 17 22 22 6 27 24 26 10 11 8 20 21 5 23 22 30 29 17 14 13 47 15 9 5 19 31 32 33 44 43 42 33 33 34 41 36 42 37 38 39 40 38 39 40 35 37 36 34 33 33 33 5 32 45 17 46 17 53 7 7 ...

Page 27: ...Pulley 24 009x39 Bolt Shoulder 25 690408E700 Arm Idler 26 0166x41 Spring 27 094047E700 Pad Assembly Right Brake 28 094145E700 Bracket Assembly Brake 29 166x42 Spring 30 094142E700 Bracket Suspension 31 091770E700 Plate 32 015x88 Nut Flange 33 002x53 Bolt Carriage 34 1001200 Mandrell 35 690539E700 Bracket Suspension 36 690411 Adapter Blade 37 095103E701 Blade 38 17x166 Washer 39 17x165 Washer 40 15...

Page 28: ...REPAIR PARTS MODEL 405001x78B 28 F 030771L ENGINE MOUNT 1 6 7 8 9 10 11 12 13 14 15 15 21 22 22 23 23 21 30 31 9e 9f 9a 9d 9b 9b 9a 28 28 2 3 4 5 ...

Page 29: ...ontrol 9 Engine 9a 690436 Muffler 9b 091309 Gasket Muffler 9c 095207 Adapter Muffler 9d 06x103 Screw Adapter 9e 009x59 Bolt Muffler 9f 092378 Lock Screw 10 0025x7 Bolt Engine Mount 11 690439 Z Stack Pulley Assembly 12 019x35 Lockwasher 13 01x140 Bolt Hex 14 17x170 Washer 15 26x249 Screw 21 093349 Guide Belt 22 015x79Z Nut Flange 23 094384 Guide Belt 28 025x15 Screw 30 092550 Shield Heat 31 26x263 ...

Page 30: ...LLOW ORANGE WHITE STARTER START SWITCH STATOR DIODE RED DC OUTPUT BLACK AC OUTPUT HEADLIGHT HARNESS SPARK PLUG ARMATURE SOLENOID ORANGE YELLOW YELLOW YELLOW NO NC SEAT SWITCH HARNESS NC PTO SWITCH CLUTCH BRAKE SWITCH SEAT SWITCH RED RED 15 AMP FUSE YELLOW YELLOW 1 3 4 5 6 8 9 2 4 10 7 AFTERFIRE SOLENOID UNOCCUPIED DISENGAGED PEDAL UP NO NC 11 RED AC GRAY ...

Page 31: ...3 92556 Switch Ignition 20729 Key Ignition 91489 Nut Hex 91488 Cap Ignition 4 94136 Switch Limit 5 54212 Fuse 407078 Holder Fuse 6 94613 Solenoid 26x229 Screw Mounting 15x116 Locknut 7 24x32 Cable Battery Ground 26x213 Screw Ground Cable 8 21075 Battery 2x82 Bolt Carriage 14x79 Wingnut 690604 Boot Battery 9 250x67 Harness Seat Switch Wire 10 94159 Switch Seat Sensor 11 24x31 Cable ...

Page 32: ...32 F 030771L ...

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