Murray 309008x99B Instruction Book Download Page 32

MAINTENANCE

32

F

050616L

HOW TO REPLACE THE MOTION DRIVE BELT

REMOVAL

1. Remove the mower housing. See the instructions on “How To

Remove The Mower Housing”.

2. Completely push the pedal forward and engage the parking

brake.

3. Remove the

 idler pulley

 (Figure 31).

4. Loosen the 

belt guides 

next to the 

drive pulley.

5. Remove the 

motion drive belt

 from the 

drive pulley.

6. Remove the 

motion drive belt

 from the 

stack pulley. 

A correct

replacement part or assistance is available from an Authorized

Service Center in your area.

INSTALLATION

1. Slide the 

motion drive belt

 between the 

stack pulley

 and the

belt guides 

(Figure 31). Install the 

motion drive belt

 on the

top pulley of the 

stack pulley

. Make sure the “V” side of the belt

is against the pulley.

2. Install the end of the 

motion drive belt

 around the 

drive

pulley.

3. Make sure the 

motion drive belt 

is inside of the 

belt guides

next to the 

drive pulley.

 Tighten the 

belt guides.

4. Put the belt around the 

idler pulley

. Assemble the 

idler pulley

.

Fasten the 

idler pulley

 with the hex nut. Make sure the “V” side

of the belt is against the 

idler pulley

. Also, make sure the belt

is not twisted.

5. Check the routing of the 

motion drive belt

. Make sure the

motion drive belt

 is installed correctly on the 

idler pulley

.

Make sure the 

motion drive belt

 is inside all the 

belt guides.

6. Before you use the unit, check the adjustment of the clutch. See

the instructions “How To Check And Adjust The Clutch”.

7. Install the mower housing. See the instructions “How To Install

The Mower Housing”.

Motion Drive

Belt

Idler Pulley

Stack Pulley

Drive Pulley

Figure 31

Belt Guide

Belt Guide

Summary of Contents for 309008x99B

Page 1: ...rmation Is Necessary When Ordering Parts Or In Case Of Loss Or Theft WHERE PURCHASED DATE PURCHASED Month Day Year MODEL NO DATE OF MANUFACTURE PRODUCT INFORMATION The owner must be certain that all t...

Page 2: ...terms and conditions noted in this Limited Warranty we shall at our option repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warra...

Page 3: ...y adjust the unit 7 Service the unit only with authorized or approved replacement parts 8 Complete all maintenance on the unit Environmental Awareness D Do not fill the engine s fuel tank completely f...

Page 4: ...ine 6 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 7 Avoid starting or stopping on a slope If tires lose traction turn off the blades and proceed s...

Page 5: ...e machine indoors d Never store the machine with fuel in the tank or fuel container inside where there is an open flame such as a water heater 2 Never start or run the engine inside a closed area 3 Ke...

Page 6: ...on Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the opera...

Page 7: ...he mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safe...

Page 8: ...the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part appro...

Page 9: ...sively F Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid are...

Page 10: ...ep Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 D...

Page 11: ...e operator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fas...

Page 12: ...e wing bolts A Figure 1 Seat Seat Adjusting Hole Seat Support A B Seat Support Rod HOW TO ASSEMBLE THE STEERING WHEEL Attach the steering wheel as follows 1 Make sure the front wheels point forward 2...

Page 13: ...retainer from the battery tray push in on the lower end of the battery retainer 2 Remove the battery from the right side of the unit 3 Remove the protective cap from the battery terminal 4 Use a 12 v...

Page 14: ...ral minutes IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exh...

Page 15: ...stop the forward or reverse motion of the unit IGNITION KEYSWITCH Use the ignition key switch to start and stop the engine When you start the engine and release the ignition key the ignition key switc...

Page 16: ...rn the ignition switch to the START position The engine should not start If the engine starts the switch is defective and must be replaced 3 Check the Operator Presence System switch DO NOT sit in the...

Page 17: ...blade rotation control to engage the blade Figure 7 1 Before you start the engine make sure the blade rotation con trol is in the DISENGAGE position 2 To rotate the blade move the blade rotation contr...

Page 18: ...e SLOW position see Figure 9 Throttle Control Lever Figure 9 3 To go forward move the shift lever to a forward speed setting 4 To go backward move the shift lever to reverse Always disen gage blades a...

Page 19: ...ft lever forward to lower the mower housing and back to raise the mower housing Figure 12 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation...

Page 20: ...grass out the side install the side discharge attachment as follows 1 Remove the fasteners that secure the mulcher cover see Figure 13 2 Lift the mulcher cover Mount the side discharge attachment onto...

Page 21: ...e the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 A change from summer to winter operation 3 A 40 degree change in the operation temperature The carbur...

Page 22: ...ase the clutch brake pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of...

Page 23: ...blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cu...

Page 24: ...rnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The...

Page 25: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 16 WARNING Always keep the...

Page 26: ...on control to the DISENGAGE posi tion Stop the engine Disconnect the wire from the spark plug 7 Check the operation of the blade brake Rotate the pulley with your hand Make sure the brake pad is press...

Page 27: ...t HOW TO CHECK AND ADJUST THE CLUTCH If the motion drive belt is loose the clutch will slip when 1 going up a hill 2 pulling a heavy load or 3 the unit will not move forward Adjust the clutch as follo...

Page 28: ...2 Disconnect the red cable from the positive terminal 3 To disconnect the battery retainer from the battery tray push in on the lower end of the battery retainer 4 Remove the battery from the right si...

Page 29: ...l line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 25 Replace the old filter with a new filter Use an origi...

Page 30: ...gure 27 Make sure both sides of the mower housing are set ting on a flat surface 7 Make sure that the adjuster plate is loose and can easily move up or down see Figure 27 8 Tighten the front and rear...

Page 31: ...ower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the frame support with the hanger rod Fasten with the fasteners as shown See...

Page 32: ...side of the belt is against the pulley 2 Install the end of the motion drive belt around the drive pulley 3 Make sure the motion drive belt is inside of the belt guides next to the drive pulley Tighte...

Page 33: ...4 Install the new mower drive belt Pull the brake pad away from the jackshaft pulley Put the mower drive belt around the jackshaft pulley 5 Pull the belt retainer away from the idler pulley Put the mo...

Page 34: ...ke sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 34 2 Mount the square key in the key slot See Figure 34 3 Make sure the valve...

Page 35: ...4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the end of each year prepare the unit for storage as follows THE ENGI...

Page 36: ...ROBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Decrease the air pressure in the tires 4 Adjust the carburetor 5 Check for a damaged belt or damaged pulley Replace the...

Page 37: ...te Ravalli Shoshone Valley Washington Montana counties Flathead Lake Lincoln Mineral Missoulo Ravalli Sanders Oregon Washington CPT CANADA POWER TECHNOLOGY LIMITED Mississauga 161 Watline Avenue Missi...

Page 38: ...REPAIR PARTS MODEL 309008x99B 38 F 050616L CHASSIS HOOD 1 2 3 4 5 6 7 10 11 11 12 13 13 14 15 16 17 18 13 19 20 20 19 21 22 23 24 16 26 43 27 28 30 31 32 33 37 39 40 16 41 42 8 44 36 29 48 49 47...

Page 39: ...76E701 Tray Battery 18 015x79 Nut Flange 19 017x37 Washer 20 0031x6 Pin Cotter 21 092317 Cap Fuel Tank 22 1401361 Tank Fuel 23 06x111 Screw 24 26x253 Screw 26 1401110 Rod Hood Prop 27 1401282 Spring S...

Page 40: ...1 12 13 11 13 13 10 73 14 15 15 15 15 15 15 15 16 16 17 18 19 20 21 22 23 58 53 24 25 26 35 37 34 33 32 36 50 50 51 51 53 53 49 52 49 27 28 29 30 31 30 38 39 34 40 41 42 43 44 45 46 47 48 52 54 55 56...

Page 41: ...5 Nut Adjusting 37 1401078 Rod Clutch 38 1401128 Clutch Arm Assembly 39 0011x7 Ring Retainer 40 1401077 Pulley Drive 41 002x53 Bolt Carriage 42 009x39 Bolt Shoulder 43 1401252 Pulley Idler 44 37x110 B...

Page 42: ...REPAIR PARTS MODEL 309008x99B 42 F 050616L STEERING 2 1 3 4 5 6 7 8 9 9 9 9 9 10 11 12 13 14 15 10 12 16 17 17 18 19 20 24 21 22 25 27 28 34 29 30 31 32 33 35 23 4 14 36 37 26 39 38...

Page 43: ...15 015x84 Nut Flange 16 17x104 Washer 17 015x88 Nut Flange 18 01x111 Bolt Hex 19 17x118 Washer 20 1401099 Gear Pinion 21 01x146 Bolt Hex 22 011x23 E Ring Retainer 23 030x35 Pin Cotter 24 094131 Retai...

Page 44: ...REPAIR PARTS MODEL 309008x99B 44 F 050616L MOWER HOUSING SUSPENSION 1 2 3 4 5 13 5 6 14 5 16 15 4 9 10 11 12 9 24 25 26 27 19 13 20 21 22 23 18 17 7 8 31 17 30...

Page 45: ...31x4 Pin Hair 10 002x93 Bolt Carriage 11 1401030E701 Bracket Front Hanger Pivot 12 1401118 Pin Front Hanger 13 26x249 Screw 14 1401129E701 Arm Assembly Lifter 15 17x206 Washer 16 093349 Screw Guide 17...

Page 46: ...1 2 3 4 5 6 7 8 9 7 9 6 9 9 9 8 10 11 12 11 10 12 13 13 14 6 6 6 8 15 16 16 17 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 29 34 35 29 38 39 40 43 64 45 49 47 48 45 45 50 51 45 53 54 56 55 58 57 62...

Page 47: ...ont 26 1401065 Shaft Splined 27 1401258E701 Arm Assembly Idler 28 009x39 Bolt Shoulder 29 017x47 Washer 30 165x157 Spring Extension 31 166x46 Spring Torsion 32 009x42 Bolt Shoulder 34 030x20 Pin Cotte...

Page 48: ...S MODEL 309008x99B 48 F 050616L ELECTRICAL SYSTEM 94613 1001995 94159 24x37 24x24 24x24 30 MID ENGINE RIDER 2004 WIRING HARNESS FOR MAIN HARNESS 250x145 92739 94136 24273 1001575 OPTIONAL 3 5 9 2 4 1...

Page 49: ...Switch Limit PTO 4 302031 Fuse 407078 Holder Fuse 5 1002004 Solenoid 26x229 Screw Mounting 15x116 Locknut 6 024x37 Cable Battery Ground 26x229 Screw Ground Cable 7 021075 Battery 960604 Cover Battery...

Page 50: ...50 F 050616L...

Page 51: ...tch 27 Drive Brake 27 Filter Fuel 29 Fuse 35 Install Wheels 34 Lubrication 29 Mower Housing Clean 35 Install 31 Level 30 Remove 31 Muffler 24 Storage 35 Maintenance Chart 24 Motion Drive Belt Adjust 2...

Page 52: ...this page can be used on your Mid Engine Rider See the Store or Dealer where you purchased your Mid Engine Rider If you are unable to obtain the necessary information contact the Central Parts Distri...

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