Murray 309003x99NA Manual Download Page 2

2

F-040600C

TABLE OF CONTENTS

WARRANTY

2

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RESPONSIBILITY OF THE OWNER

3

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SAFETY RULES

3

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INTERNATIONAL PICTORIALS

9

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ASSEMBLY

10

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PARTS BAG - CONTENTS

10

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HOW TO INSTALL THE SEAT

11

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HOW TO ASSEMBLE THE STEERING WHEEL

11

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MAINTENANCE FREE BATTERY

12

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HOW TO PREPARE THE ENGINE

13

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CHECK THE LEVEL OF THE MOWER HOUSING

13

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CHECK THE TIRES

13

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OPERATION

14

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LOCATION OF CONTROLS

14

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ATTACHMENTS

15

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HOW TO USE THE THROTTLE / CHOKE CONTROL

15

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HOW TO USE THE BLADE ROTATION CONTROL

15

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HOW TO USE THE SHIFT LEVER

16

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HOW TO SET THE PARKING BRAKE

17

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HOW TO CHANGE THE CUTTING HEIGHT

17

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HOW TO STOP THE UNIT

17

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HOW TO TRANSPORT THE UNIT

17

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HOW TO INSTALL THE SIDE DISCHARGE ATTACHMENT

18

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BEFORE STARTING THE ENGINE

19

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HOW TO START THE ENGINE

19

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HOW TO OPERATE WITH THE MOWER HOUSING

20

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HOW TO OPERATE THE UNIT ON HILLS

20

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OPERATING TIPS

21

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MOWING AND BAGGING TIPS

21

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MAINTENANCE

22

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MAINTENANCE CHART

22

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HOW TO CHECK THE MUFFLER

22

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HOW TO REMOVE AND INSTALL THE BLADE

23

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HOW TO SHARPEN THE BLADE

23

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HOW TO CHECK THE BLADE ROTATION CONTROL

24

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HOW TO CHECK AND ADJUST THE DRIVE BRAKE

25

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HOW TO CHECK AND ADJUST THE CLUTCH

25

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HOW TO ADJUST THE SHIFT LEVER

26

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MAINTENANCE FREE BATTERY

26

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HOW TO CHARGE THE BATTERY

26

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WHERE TO LUBRICATE

27

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HOW TO CHECK THE FUEL FILTER

27

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CHECK THE TIRES

27

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HOW TO LEVEL THE MOWER HOUSING

28

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HOW TO REMOVE THE MOWER HOUSING

29

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HOW TO INSTALL THE MOWER HOUSING

29

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HOW TO REPLACE THE MOTION DRIVE BELT

30

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HOW TO REPLACE THE MOWER DRIVE BELT

31

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HOW TO INSTALL THE WHEELS

32

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TROUBLE SHOOTING CHART

34

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HOW TO ORDER REPAIR PARTS

35

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SLOPE GUIDE

48

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INDEX

51

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REAR ENGINE RIDER ACCESSORIES

52

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MURRAY, INC. 

Two Year Limited Warranty 

Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal
use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines,
accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts
(except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide
service through their authorized field service facilities. For additional information, see the warranties covering these particular
parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior
to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no
cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.
In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If
the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace
it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return.
Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are
warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement
of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from
material use, abuse or misuse will be honored.
This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply
to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional
(non-homeowner)  uses. Your warranty does not cover minor  mechanical adjustments which are not due to any defect in material
or workmanship. For assistance in making such adjustments, consult your Instruction Book.
To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective
part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service
Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings
in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective
part only, we will either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from
a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts.
This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.

 

This Limited Warranty is given in lieu of all other expressed and implied warranties including the

implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information
on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer
Service Department, P.O. Box 268, Brentwood, Tennessee  37027.   (1-800-251-8007)

Summary of Contents for 309003x99NA

Page 1: ...mation Is Necessary When Ordering Parts Or In Case Of Loss Or Theft WHERE PURCHASED DATE PURCHASED Month Day Year MODEL NO DATE OF MANUFACTURE PRODUCT INFORMATION The owner must be certain that all th...

Page 2: ...ion repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period In the event the battery proves defective within ninety 90 da...

Page 3: ...mpletely full D Drain fuel for off season storage D Use only unleaded gasoline D Service the air cleaner regularly D Change oil regularly Use 10W 30 oil in summer D Tune up the engine regularly D Keep...

Page 4: ...e watchful care of another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind and down for small children 4 Never carry children or a...

Page 5: ...on Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the opera...

Page 6: ...he mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safe...

Page 7: ...the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part appro...

Page 8: ...tments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid areas where traction is unsur...

Page 9: ...standers Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DANGER...

Page 10: ...rt with the operator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown bel...

Page 11: ...loosen the two wing bolts A Slide the seat for ward or backward along the seat adjusting holes as shown Tighten the wing bolts A Figure 1 Seat Seat Adjusting Hole Seat Support A B Seat Support Rod HO...

Page 12: ...battery retainer from the battery tray push in on the lower end of the battery retainer 2 Remove the battery from the right side of the unit 3 Remove the protective caps from the battery terminals 4...

Page 13: ...forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it mu...

Page 14: ...l has two functions The first function is a clutch The second function is a brake IGNITION SWITCH Use the ignition switch to start and stop the engine SHIFT LEVER Use the shift lever to change the spe...

Page 15: ...the CHOKE position to start a cold engine 2 The FAST position is marked with a detent For normal opera tion and when using a grass bagger move the throttle control to the FAST position For maximum ch...

Page 16: ...2 Move the throttle control lever to the SLOW position see Figure 8 Throttle Control Lever Figure 8 3 To go forward move the shift lever to a forward speed setting To go backward move the shift lever...

Page 17: ...ft lever forward to lower the mower housing and back to raise the mower housing Figure 11 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation...

Page 18: ...grass out the side install the side discharge attachment as follows 1 Remove the fasteners that secure the mulcher cover see Figure 12 2 Lift the mulcher cover Mount the side discharge attachment onto...

Page 19: ...anent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust the carburetor mixture To adju...

Page 20: ...ease the clutch brake pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of...

Page 21: ...the blade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn...

Page 22: ...rnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The...

Page 23: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 15 WARNING Always keep the...

Page 24: ...ation control to the DISENGAGE posi tion Stop the engine Disconnect the wire from the spark plug 7 Check the operation of the blade brake Rotate the pulley with your hand Make sure the brake pad is pr...

Page 25: ...t HOW TO CHECK AND ADJUST THE CLUTCH If the motion drive belt is loose the clutch will slip when 1 going up a hill 2 pulling a heavy load or 3 the unit will not move forward Adjust the clutch as follo...

Page 26: ...rminal Figure 22 2 Disconnect the red cable from the positive terminal 3 To disconnect the battery retainer from the battery tray push in on the lower end of the battery retainer 4 Remove the battery...

Page 27: ...r the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 24 Replace the old filter with a new filter Use...

Page 28: ...et ting on a flat surface Also make sure the lift links and adjuster plates are loose and can easily move up or down 6 Tighten the front and rear adjuster knobs Make sure the ad juster knobs are tight...

Page 29: ...ower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the frame support with the hanger rod Fasten with the fasteners as shown See...

Page 30: ...side of the belt is against the pulley 2 Install the end of the motion drive belt around the drive pulley 3 Make sure the motion drive belt is inside of the belt guides next to the drive pulley Tighte...

Page 31: ...4 Install the new mower drive belt Pull the brake pad away from the jackshaft pulley Put the mower drive belt around the jackshaft pulley 5 Pull the belt retainer away from the idler pulley Put the mo...

Page 32: ...ke sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 33 2 Mount the square key in the key slot See Figure 33 3 Make sure the valve...

Page 33: ...4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the end of each year prepare the unit for storage as follows THE ENGI...

Page 34: ...tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Exces...

Page 35: ...Montana counties Flathead Lake Lincoln Mineral Missoulo Ravalli Sanders Oregon Washington CPT CANADA POWER TECHNOLOGY LIMITED Mississauga 161 Watline Avenue Mississauga Ontario L4Z 1P2 905 890 6900 1...

Page 36: ...REPAIR PARTS MODEL 309003x99NA 36 F 040600C CHASSIS HOOD 1 2 3 4 5 6 7 10 11 11 12 13 13 14 15 16 17 18 13 19 20 20 19 21 22 23 24 25 26 43 27 28 29 30 31 32 33 36 37 39 40 16 41 42 8 44...

Page 37: ...Screw 26x263 17 Tray Battery 1401076E701 18 Nut Flange 15x79 19 Washer 17x37 20 Pin Cotter 30x20 21 Cap Fuel Tank 92317 22 Tank Fuel 1401240 23 Screw 6x111 24 Screw 26x253 25 Screw 26x263 26 Rod Hood...

Page 38: ...8 9 10 11 12 13 11 13 13 10 74 14 17 15 15 15 15 15 15 16 57 17 18 19 20 21 22 23 10 54 24 25 26 35 37 34 33 32 36 50 50 51 51 53 53 49 52 49 27 28 29 30 31 30 38 39 34 40 41 42 43 44 45 46 47 48 52...

Page 39: ...15x79 35 Bracket Support 1401059E701 36 Nut Adjusting 94815 37 Rod Clutch 1401078 38 Clutch Arm Assembly 1401128 39 Ring Retainer 11x7 40 Pulley Drive 1401077 41 Bolt Carriage 2x53 42 Bolt Shoulder 9x...

Page 40: ...REPAIR PARTS MODEL 309003x99NA 40 F 040600C STEERING 2 1 3 4 5 6 7 8 9 9 9 9 9 10 11 12 13 14 15 10 12 16 17 17 18 19 20 24 21 22 25 27 28 34 29 30 31 32 33 35 23 4 14 36 37 26...

Page 41: ...058E701 14 Link Drag 1401123E701 15 Nut Flange 15x84 16 Washer 17x104 17 Nut Flange 15x88 18 Bolt Hex 1x111 19 Washer 17x118 20 Gear Pinion 1401099 21 Bolt Hex 1x146 22 E Ring Retainer 11x28 23 Pin Co...

Page 42: ...REPAIR PARTS MODEL 309003x99NA 42 F 040600C MOWER HOUSING SUSPENSION 1 2 3 4 5 13 5 6 14 5 16 15 4 9 10 11 12 9 24 25 26 27 19 13 20 21 22 23 18 17 7 8 28 29 31 17 30...

Page 43: ...olt Carriage 2x93 11 Bracket Front Hanger Pivot 1401030E701 12 Pin Front Hanger 1401118 13 Screw 26x249 14 Arm Assembly Lifter 1401262E701 15 Washer 17x206 16 Screw Guide 93349 17 Nut Flange 15x79 18...

Page 44: ...G 1 2 3 4 5 6 7 8 9 7 9 6 9 9 9 8 10 11 12 11 10 12 13 13 14 6 6 6 8 15 16 16 17 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 29 34 35 29 38 39 40 43 37 45 49 63 48 45 45 50 51 45 53 54 56 55 58 57 62...

Page 45: ...d 1401065 27 Arm Assemnly Idler 1401258E701 28 Bolt Shoulder 9x73 29 Washer 17x47 30 Spring Extension 165x157 31 Spring Torsion 166x46 32 Bolt Shoulder 9x73 34 Pin Cotter 30x20 35 Arm Assembly Brake 1...

Page 46: ...REPAIR PARTS MODEL 309003x99NA 46 F 040600C ELECTRICAL SYSTEM 1 2 2 3 3 4 5 6 7 8 9...

Page 47: ...1401149 Key Ignition 327349 Nut Hex Cap Ignition 3 Switch Limit 1001575 4 Fuse 54212 Holder Fuse 407078 5 Solenoid 94613 Screw Mounting 26x229 Locknut 15x116 6 Cable Battery Ground 24x37 Screw Ground...

Page 48: ...eight Adjust Lift Lever Seat Deck Left Side 48x928 1 Deck Leveling Detent Cover 44x6456 1 No Step Left Side of Mower Deck 48x746 1 Brake Clutch Seat Deck Left Side 48x929 1 Gear Select 5 Speed Seat De...

Page 49: ...49 F 040600C...

Page 50: ...NOTES 50 F 040600C...

Page 51: ...el 27 Fuse 33 Install Wheels 32 Lubrication 27 Mower Housing Clean 33 Install 29 Level 28 Remove 29 Muffler 22 Storage 33 Maintenance Chart 22 Motion Drive Belt Adjust 25 Replace 30 Mower Drive Belt A...

Page 52: ...this page can be used on your Mid Engine Rider See the Store or Dealer where you purchased your Mid Engine Rider If you are unable to obtain the necessary information contact the Central Parts Distri...

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