Munters WM54 Manual For Use And Maintenance Including Assembling Instructions Download

Page: 1 / 40

Manual for use and maintenance
including assembling instructions

+ CE Declaration of conformity

WM54 Fiberglass Wall Mount Fan

with Damper Door

Air extraction fan

Ag/MIT/UmGB-2483-07/17 Rev 1.2

WM54F

Wall Mount Fan

With Damper Door

Summary of Contents for WM54

Page 1: ... and maintenance including assembling instructions CE Declaration of conformity WM54 Fiberglass Wall Mount Fan with Damper Door Air extraction fan Ag MIT UmGB 2483 07 17 Rev 1 2 WM54F Wall Mount Fan With Damper Door ...

Page 2: ...eproduced in whole or in part committed to computer memory as a file or delivered to third parties without the prior authorisation of the assembler of the system Munters Italy S p A reserves the right to effect modifications to the apparatus in accordance with technical and legal developments and to make alterations to specifications quantities etc for production or other reasons subsequent to pub...

Page 3: ...ntended conditions of use 9 3 2 Non permitted conditions of use 9 4 UNPACKING THE EQUIPMENT 11 4 1 Personnel Requirements 11 4 2 Part List 11 4 3 Fan Dimensions 13 4 4 Tools Required For Installation 13 5 INSTALLATION INSTRUCTIONS 14 5 1 Install 14 6 ELECTRICAL WIRING 32 7 OPERATION 34 8 MAINTENANCE 35 9 TROUBLESHOOTING 36 10 WINTERIZING 37 10 1 Winterizing 37 10 2 Winter Weather Protection 37 11 ...

Page 4: ... moving air to control temperature and humidity in greenhouses or rearing sheds Model WM54F Year of manufacture 2017 conforms with the essential safety requirements stated by Apparatus Directive 2006 42 EC and performance requirements comply with the ERP Directive 2009 125 CE with particular reference to the following provisions UNI EN 953 2009 UNI EN ISO 12100 2010 UNI EN ISO 12499 2009 UNI EN IS...

Page 5: ... manuals to them All rights reserved No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of Munters The contents of this manual are subject to change without notice 1 4 Data for Fan Eco Design Directive Product information requirements according to ANNEX I 3 2 of regulation 1 2 3 4 optional 5 6a 6b 6c 7 8 Fan description Overall efficiency η M...

Page 6: ... of the collective and individual protective measures at their disposal to ensure that normal and special maintenance operations or in any event operations necessary for machine safety are regularly carried out All operators must take care of their own safety and health as well as that of other people in the workplace who may be affected by their actions or omissions in accordance with their perso...

Page 7: ...stem stationary emergency system activated and electricity and hydraulic fluid isolated At the end of maintenance operations the guards which were removed must be replaced correctly Position of guard Type of guard Notes Intake side of fan Guard of fixed type made of metal mesh Dimensions and positioning in accordance with the instructions in the standard UNI EN 13857 Removable only by means of spe...

Page 8: ...f tampering by unauthorized personnel and the prohibition on the use of liquids on electrical apparatus in the event of fire Hazards generated by noise measured at 2m distance Fan model Sound pressure level Lp dB A WM54HF 1 5 hp 77 2 WM54HF 2 0 hp 77 6 WARNING The user and the employer must comply with current national law in terms of protection against daily personal exposure of operators to nois...

Page 9: ...ould cause damage to the fan and or people The following uses are to be considered not permitted and improper use in the event of faults and or tampering with the installed safety devices use by personnel not specifically trained installation of the fan for extraction or circulation under pressure use contrary to existing regulations incorrect installation differing from instructions given in this...

Page 10: ...of normal and special maintenance or which alter its operational and performance characteristics invalidate the machine s compliance with the requirements of the applicable directives as attested by the manufacturer with the EC declaration of conformity it is up to the person responsible for the modification to resubmit the machine to the assessment conformity procedures specified in the applicabl...

Page 11: ...l legislation Knowledge and understanding of the manual and of the attached documents constitute an indispensable tool for reducing hazards and promoting the safety and health of workers WARNING Operators must be trained to deal with the occurrence of possible faults malfunctions or dangerous conditions to themselves or others and in such an event must stop the fan immediately by operating the eme...

Page 12: ...M25 Hex Nut L 1 Waterproof distence piece M 1 Cup Cover Nut P 12 Plastic Clip Q 1 Cable R 4 Cable Clamp S 1 M10x50 Hex Screw AA 18 M8x30 Hex Screw BB 4 M8x45 Hex Screw CC 7 M8x65 Hex Screw DD 33 M8 Hex Nut with Flange EE 8 Ø4 8x13 Self tapping Screw WARNING Unauthorized tampering replacement of one or more parts of the machine or the use of accessories tools or materials other than those recommend...

Page 13: ...r Small Hammer 10mm Combination Spanner Screwdriver 17mm Combination Spanner WARNING The user and the employer must comply with current national law in terms of protection against daily personal exposure of operators to noise by providing the use of personal protective equipment earmuffs earplugs etc if necessary depending on the overall level of sound pressure in the installation area and the dai...

Page 14: ...mended 90 minimum 1524 Minimum NOTE Damper doors should be carefully set aside out of direct sunlight until needed Figure 1 Frame Construction WARNING In case of a sandwich panel installation the fans cannot be fixed directly on the foam sidewall but a proper metal supporting structure shall be used for steadily holding the fans in place as shown in Figure 1 WARNING There must be no obstacle neith...

Page 15: ... CC 4 Washers A and 3 Nuts DD The Motor Slide and the Tensioner Bracket share the middle hole See Figure 2 Figure 2 Step 2B Attach the 3 Tensioner Pulley to the Belt Tensioner using Bolt S Then attach the Belt Tensioner assembly to the Tensioner Bracket using Bolt I and Washer J The Belt Tensioner has to be perpendicular to the Central Support Hold tensioner at this setting and tighten the 10mm bo...

Page 16: ...Motor Slide is pointing up Then slide the Waterproof Distance Piece L over the hub shaft as shown in Figure 4 Attached the Pulley Hub Assembly to the Central Support using 1 Hex Nut K and tighten to 60 Nm See Figure 4 Then place the Cup Cover Nut M over the Hex Nut and fasten in place with 1 Tapping Screw B See Figure 4 Set aside the Support Assembly for use in a later step Figure 4 ...

Page 17: ...rifice See Figure 5 Figure 5 Step 6 The corners of the Fiberglass Orifice with 2 holes on the diagonal are the corners where the Support Assembly attaches Attach the Support Assembly using 4 Long Bolts CC 4 Washers A and 4 Nuts DD and in the opposite corners attach the Cone Strut Mounting Bracket to the orifice using 1 Short Bolt AA Washer A and Nut DD See Figure 5 Figure 6 ...

Page 18: ...7 Figure 7 Step 8 Slide the Main Frame Assembly onto the Fiberglass Orifice with the pin on the Main Frame opposite the drain hole See Figure 8A Line up the 4 holes in the Main Frame with the holes in the orifice and fasten using 8 Self tapping Screws EE paying attention to stay at least 15 mm from the Orifice edge to avoid damaging it See Figure 8B Figure 8A Figure 8B ...

Page 19: ...nstalling screws Figure 9A Figure 9B Step 10 Locate the Drain hole in the Fiberglass Orifice This is the bottom of the Orifice Set the bottom edge of the panel on the Drip Shield ledge and center the panel on the opening Then secure the Orifice to the wall using 16 proper screws Not Provided See Figure 10A and 10B NOTE The proper type of fixing screw has to be selected depending on the material of...

Page 20: ...Hinge Pin with the Nylon Washers The Wing sits down in the Groove of the upper right and lower left doors The Wing will start just after the last spring mounting dimple and follow the Groove Make sure Wing is seated in bottom of Groove and fasten in place using 3 Seal Washer Screws per wing present in the butterfly package Make sure Hinge Pins do not fall out See Figure 11 Figure 11 ...

Page 21: ...21 Munters AB 2019 Step 11A Carefully turn doors over and pull upper Latch Pin down until the end is flush with top of doors Make sure Long Hinge Pin bottom does not fall out See Figure 11A Figure 11A ...

Page 22: ... the top of the Doors into place See Figure 11B Figure 11B Step 11C Separate the Doors and push them into the closed position Now push Latch Pin up into place then turn the short leg of the Latch Pin into place against the Door and secure in place using 1 Self tapping screw B Latch Pin should extend up through the upper plate in the Main Frame See Figure 11C Figure 11C ...

Page 23: ...ole in the upper plate of the Main Frame pull it through and stop it at the end with a Cable Clamp R See Figure 12A Figure 12A Step 12B On the room side of each door drill a 3mm dia Hole in each door through the center of the middle dimple shown See Figure 12B Figure 12B ...

Page 24: ... drilled in the door in the previous step See Figure 12C Figure 12C Step 13 Place all 4 cone sections on a flat surface with the tabs from one facing the slots of the next See Figure 13A Curl up the tab end of the first cone section and insert the tabs up into the slots in the next cone section a mallet may be needed to seat the slots over the tabs completely See Figure 13B Repeat this step until ...

Page 25: ... See Figure 14A Figure 14A Step 14B Stand the cone sections on end and curl ends around to form cone with the Cone Support Bracket on the outside and the tabs on the inside Then insert the remaining tabs into slots so the tabs are inside the cone and fasten final joint using 1 Short Bolt AA Washer A and Nut DD with the nut on the inside of the cone At the inner pair of holes attach 1 Cone Bracket ...

Page 26: ...main on the outside of the cone See Figure 15A Figure 15A Step 15B Place the end of the Cone Brackets with the single hole over the bolt holding the Cone Strut Mounting Bracket to the orifice and secure with Nut DD See Figure 15B Secure the Cone to the Fan installing Medium Bolt BB and Washer A through the remaining hole in the Cone Brackets and fastening with Nut DD A long screwdriver may be need...

Page 27: ...ed in cone and fasten with Nut DD and then secure remaining eyelets using Short Bolt AA Washer A and Nut DD See Figure 16 Figure 16 Step 17 Loop Cable that was installed in a previous step around the lower middle joint in guard and fasten to itself with Cable Clamp R Make sure cable is pulled snug See Figure 17 Figure 17 ...

Page 28: ... push the side of the cone in as far as possible and fasten the cut guard wire to the attached guard wire using Clamp R See Figure 18 Figure 18 Step 19 The Motor Pulley is already assembled on the Motor by means of a Screw M8x20 and a Washer Ø8x32 See Figure 19 Figure 19 Step 20 Set the Motor on the Motor Slide See Figure 20 Figure 20 ...

Page 29: ... a hammer twist the motor bracket stiffener so that the holes in the bracket lay flat against the framing Then attach bracket to framing using 1 proper Screw Not Provided See Figure 21B NOTE The proper type of fixing screw has to be selected depending on the material of the wall of the installation Figure 21B Step 22 Use a straight edge or level to check the alignment of the Central Pulley Tension...

Page 30: ...ropeller and install by wrapping it around the 2 smaller pulleys and starting it over the larger pulley continue rolling it onto the larger pulley until it fits onto pulley See Figure 23 Figure 23 Step 19 Take the flat mesh See Figure 24 Figure 24 ...

Page 31: ...ded See Figure 24B NOTE The proper type of fixing screw has to be selected depending on the material of the wall of the installation NOTE The flat mesh can be installed in case of a thickness wall 120mm For lower thicknesses if the fan is at a height of less than 2 7m from the ground a dedicated mesh must be ordered separately Figure 24B ...

Page 32: ...it is the installer s responsibility to make this assessment in accordance with the instructions in standard IEC 60364 fig 27 Red emergency stop button mushroom type provided with mechanical locking and release by turning in compliance with UNI EN ISO 13850 Operating the button must bring about the electromechanical isolation of the power supply to the electric motor category 0 1 according to IEC ...

Page 33: ...essive voltage drop which can be harmful to electrical motors care must be taken as to the thickness of cables used as well as the distance from the main electrical enclosure to the motor Proceed as follows check that the data shown on the plate correspond to the connection data before connecting the device make sure that the supply voltage matches the device voltage use only cables suitable for t...

Page 34: ...ssary that the resistance of the ground line to which the equipment are connected has a very low values about 15 20 ohm in order to avoid high currents that can flow through the motor bearings and damage them It is necessary to install the proper line filters to avoid interference and allow proper operation of the equipment The minimum frequency of operation of the engines in the case of absence o...

Page 35: ...use water for washing fans since the electric motors and the bearings of the central hub and centrifugal system support might get damaged by water infiltration In case there is an unbreakable need to use water for cleaning the fans the electric motor the central hub and the centrifugal weight mechanism have to be adequately protected by water sprays WARNING Do not operate the fan with the safety p...

Page 36: ...r replace control Repair or replace motor Fan operating insufficient airflow Damper door jammed Guard dirty clogged Clean damper door fan housing Clean guard Excessive noise Propeller blade contacting fan housing Sand fan housing to remove high spot Excessive vibration Motor loose on mount Propeller damaged Motor or propeller shaft bent Tighten fasteners Replace propeller Repair or replace motor o...

Page 37: ...should be left uncovered and with power available to provide air movement in the event of variable speed control difficulties 10 2 Winter Weather Protection To prevent cone or fan damage from snow or ice sliding off building roof weather protection must be provided A weather shelter may be constructed to cover the entire fan See Figure 30A or snow guards may be placed on the roof See Figure 30B Fi...

Page 38: ...38 Munters AB 2019 11 EXPLODED VIEW ...

Page 39: ...TRICAL MOTOR 1 19 MOTOR PULLEY 1 20 V BELT A61 1 21 CONE BRACKETS 4 22 PLASTIC CLIP 12 23 REAR SAFETY MESH CUTTED 1 24 STEEL CLAMP 4 25 CAP COVER NUT 1 26 SPRING TENSIONER 2 27 M25 HEX NUT 1 28 M8x45 HEX SCREW 4 29 Ø8 32 WASHER 29 30 M8 HEX NUT W FLANGE 33 31 M8X30 HEX SCREW 18 32 M8 20 HEX SCREW 1 33 Ø6 3 19 SELF TAPPING SCREW 2 34 M4 8 13 HEXAGONAL HEAD SELF TAPPING SCREW 8 35 M8 25 HEX SCREW 4 ...

Page 40: ...ia Phone 91 20 6681 8900 info munters in Indonesia Phone 66 2 642 2670 info munters co th Israel Phone 972 3 920 6200 Italy Phone 39 0183 5211 info munters it Japan Phone 81 3 5970 0021 mkk munters jp Korea Phone 82 2 7618 701 munters munters co kr Mexico Phone 52 818 2625 400 dhinfo munters com Singapore Phone 65 7 446 828 info munters com sg South Africa and Sub Sahara Countries Phone 27 11 997 ...

Search results

Summary of Contents for WM54

Reviews:

Related manuals for WM54

Brands by name

Popular brands

Munters WM54, Manual For Use And Maintenance Including Assembling Instructions

Search results

Summary of Contents for WM54

Reviews:

Related manuals for WM54

Brands by name

Popular brands