Munsch MAK-36 Operating Instructions Manual Download Page 5

 
 

 

 

 

MEK-36,48,58 / MAK-36,48,58 

Issue 12.2009/Rev. 02 

Page 5/20 

 

 

2.3  Risks resulting from non-observance of the 

safety instructions 

Non-observance of the safety instructions may cause 
hazards to persons and the environment or damage 
to the hand extruder. Moreover, failure to observe 
the safety instructions may lead to the forfeiture of 
any damages. 
 
Non-observance of the safety instructions may in 
particular
 involve the following risks: 
 

  failure of important hand extruder functions, 

  hazards to persons due to electrical and 

mechanical impacts including risk of burns, 

  hazards to the environment due to vapour-phase 

hazardous substances, 

  risk of fire. 

 
2.4  Safe working practices 
The safety instructions given in these operating 
instructions, the applicable national accident 
prevention regulations and any existing in-company 
work instructions, operating and safety procedures 
issued by the Operator must be followed. 
 
2.5  Safety instructions for Operator / operating 

personnel  

  Before placing the hand extruder in service, 

check the mains voltage and frequency against 
the data indicated on the type tag. The allowable 
tolerances are ± 5 % for voltage and/or 

±

2 % for 

frequency. 

  According to VDE 0100 §55, the hand extruder 

must be operated via a residual current-operated 
circuit breaker or an isolating transformer. 

  CAUTION During hand extruder operation (under 

load), a voltage of not less than 230 V

1)

 must be 

available at the connector of the hand extruder.  

  When using an extension cable, make sure to 

observe the minimum conductor cross-section. 
Use extension cables with protective conductor 
only. 
 

Length 

[m] 

Minimum cross-section 

[mm²] 

up to 19 

4.0 

1)

 

20-50 

6.0 

1)

 

2.1  Identification of information in the operating 

instructions 

In these operating instructions, safety instructions 
whose non-observance may cause hazards to 
persons are identified with 
 

 

 

 

 
Hazard symbol according to DIN 4844 – W 9 
 
for general hazards and with  
 

 

   

 

 
Hazard symbol according to DIN 4844 – W 8 
 
for electrical hazards. 
 
 
Safety instructions whose non-observance may 
cause damage to the hand extruder and its functions 
are marked with 
 

 

   

CAUTION  

 
Instructions directly indicated on the hand extruder 
must be strictly followed and kept in a fully legible 
state. 
 
2.2  Personnel qualification and training 
The operating, maintenance and inspection 
personnel must possess appropriate qualification for 
the work to be performed. Functional and technical 
responsibilities and supervision of the operating 
personnel must be clearly regulated by the Operator.  
Where the personnel do not have the necessary 
skills and knowledge they must be trained and 
instructed (e.g. a DVS basic welder training in 
extrusion welding). A detailed instruction into hand 
extruder operation will be provided by the 
Manufacturer/Supplier on request. Furthermore, the 
Operator has to make sure that the contents of the 
operating instructions is fully understood by the 
operating personnel.. 

 

1)  for 230 V AC 

Summary of Contents for MAK-36

Page 1: ..._________ MEK 48 MAK 48 Article No ______________ MEK 58 MAK 58 These operating instructions contain important information to be observed for hand extruder operation and maintenance It is therefore im...

Page 2: ...CTION AND MOUNTING 7 2 7 UNAUTHORIZED MODIFICATIONS AND SPARE PARTS 7 3 TRANSPORT AND STORAGE 8 3 1 TRANSPORT 8 3 2 STORAGE 8 3 3 RETURN TO MUNSCH 8 4 PRODUCT DESCRIPTION 8 4 1 APPLICATION RANGE 8 4 2...

Page 3: ...ing harmonised standards or parts of these standards were applied DIN EN ISO 12100 1 2004 DIN EN 13732 1 2008 DIN EN ISO 12100 2 2004 In addition the hand extruders are in accordance with the followin...

Page 4: ...eover failure to observe the safety instructions may lead to the forfeiture of any damages Non observance of the safety instructions may in particular involve the following risks failure of important...

Page 5: ...age of not less than 230 V 1 must be available at the connector of the hand extruder When using an extension cable make sure to observe the minimum conductor cross section Use extension cables with pr...

Page 6: ...t air supply risk of hand extruder damage When using an external air source make sure that the air supply line is adequately dimensioned CAUTION The supply air must be clean dry and free from oil and...

Page 7: ...nspection and mounting activities are performed by authorized and qualified personnel who are thoroughly familiar with the operating instructions As a rule the hand extruder must be shut off and the c...

Page 8: ...lication range of the hand extruder is defined by the data on the type tag and the service limits indicated in these operating instructions CAUTION Operation of the hand extruder outside the service l...

Page 9: ...fore starting shutting off the hand extruder make sure to carefully read the instructions under section Safety Only trained and qualified personnel may be assigned to the operation of the hand extrude...

Page 10: ...material over the entire joint width at as low a hot air temperature as possible For larger weld seam widths a wider preheat nozzle is available as an accessory 5 3 Starting the hand extruder Observe...

Page 11: ...the welding rod 5 4 2 Replacement and aging of welding rod If the welding rod is to be replaced make sure that any remaining rod in the hand extruder is completely removed For this purpose operate th...

Page 12: ...on once to switch off the heating circuits Pull mains connector Maintain the air supply of the hand extruder until the unit has completely cooled down Never use water or another coolant to accelerate...

Page 13: ...MEK 36 48 58 MAK 36 48 58 Issue 12 2009 Rev 02 Page 13 20...

Page 14: ...er working practices must be observed Any working practices posing a safety risk are prohibited Activities other than those described in this section may only be performed at the Manufacturer s worksh...

Page 15: ...MEK 36 48 58 MAK 36 48 58 Issue 12 2009 Rev 02 Page 15 20...

Page 16: ...mperature 2 3 4 8 10 18 22 14 Melt temperature below setpoint temperature 2 3 9 11 14 Extruder does not heat up 2 3 12 22 Temperature above preset range 2 3 18 19 Controller fault signal E 2 Controlle...

Page 17: ...Rated voltage permissible voltage Check mains voltage Rated voltage permissible voltage Check mains voltage 1 15 Extension cable heats up Unroll cable reel Check cable cross section see also section...

Page 18: ...0 mm and film sheeting welds 48 Wall thicknesses 10 35 mm and film sheeting welds 58 Wall thicknesses 12 40 mm and film sheeting welds Weight 36 48 9 kg 58 10 kg 36 48 9 2 kg 58 10 2 kg Drive 230 V AC...

Page 19: ...t to be free from defects in materials and workmanship from the date of its first acquisition Should deficiencies resulting from defects in materials or workmanship be identified during the warranty p...

Page 20: ...efect the Purchaser may demand annulment cancellation of the contract or a price reduction reduction of compensation in lieu of remedial work In such a case the Purchaser shall not be entitled to any...

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