Munsch MAK-32 Operating Instructions Manual Download Page 7

 
 

 

 

 

MEK-32 / MAK-32 

Issue 12.2009/Rev. 02 

Page 7/20 

 

 

  Do not direct the hot air jet of the hand extruder 

towards living beings or temperature-sensitive  
items.  

 

Safety distance: 2 m radius  
 

 

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  Use suitable personal protection equipment for 

overhead work (e.g. hard hat, safety goggles, 
gloves, protective clothes …) to guard against  
falling items. 

  During work breaks and after completion of the 

welding job, place the hand extruder on the rests 
supplied for this purpose. 

 

CAUTION The hot air hood must be remounted.  

 

 Make sure that the hand extruder is firmly 

positioned! 

 

Deposit the hand extruder in a dry location.  
 
After completion of the welding job, cool the hand 
extruder to safe-to-touch temperature, using the 
air supply system. 
 

 

 Do not operate, dismantle or carry out any 

modifications on the hand extruder, if  
-   the connecting cable or the mains connector
     is defective,  
-   safety devices are damaged,  
-   foreign matter or liquid has penetrated into the 
    hand extruder, 
-   the unit does not work properly or there are  
    unusual changes in its operating behaviour. 
 

 

 Never allow the hand extruder to come into 

contact with water: Hazard to persons and 
equipment, short-circuit risk. 

 

2.6  Safety instructions for maintenance, 

inspection and mounting 

The Operator is responsible for ensuring that 
maintenance, inspection and mounting activities are 
performed by authorized and qualified personnel 
who are thoroughly familiar with the operating 
instructions. 
 

  As a rule, the hand extruder must be shut off and 

the connector unplugged before proceeding to 
any work on the unit. The shutoff procedure for 
the hand extruder described in the operating 
instructions must be strictly observed. 

  Electrical hazards must be ruled out (for details, 

see VDE guidelines and the standards of your 
local electric utility, for instance). 
 

 

 VDE 0701 (IEC 335) prescribes the 

measurement of the protective conductor 
resistance, insulation resistance and leakage 
current after each repair or modification to 
electrical equipment. Furthermore, a visual 
inspection of the unit and its connecting cable as 
well as voltage and current measurements and a 
function test must be carried out. 

  Ensure the safe and environmentally compatible  

disposal of media, auxiliary materials and 
replaced parts! 

  Remount and reactivate all safety and protective 

devices immediately on completion of the 
maintenance, inspection or repair work. 

 
2.7  Unauthorized modifications and spare parts 
Modifications or changes to the unit are only allowed 
after consultation with the Manufacturer. In the 
interest of safety, only original spare parts and 
accessories authorized by the Manufacturer should 
be used. The use of components other than the 
original spare parts may invalidate the 
Manufacturer’s liability for any resulting damage. 
 

 

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Summary of Contents for MAK-32

Page 1: ...erial No ______________ Article No ______________ These operating instructions contain important information to be observed for hand extruder operation and maintenance It is therefore imperative that...

Page 2: ...NG 7 2 7 UNAUTHORIZED MODIFICATIONS AND SPARE PARTS 7 3 TRANSPORT AND STORAGE 8 3 1 TRANSPORT 8 3 2 STORAGE 8 3 3 RETURN TO MUNSCH 8 4 PRODUCT DESCRIPTION 8 4 1 APPLICATION RANGE 8 4 2 GENERAL 8 5 STA...

Page 3: ...ed standards or parts of these standards were applied DIN EN ISO 12100 1 2004 DIN EN 13732 1 2008 DIN EN ISO 12100 2 2004 In addition the hand extruders are in accordance with the following EC directi...

Page 4: ...failure to observe the safety instructions may lead to the forfeiture of any damages Non observance of the safety instructions may in particular involve the following risks failure of important hand e...

Page 5: ...not less than 230 V 1 must be available at the connector of the hand extruder When using an extension cable make sure to observe the minimum conductor cross section Use extension cables with protecti...

Page 6: ...risk of hand extruder damage When using an external air source make sure that the air supply line is adequately dimensioned CAUTION The supply air must be clean dry and free from oil and water The ha...

Page 7: ...ction and mounting activities are performed by authorized and qualified personnel who are thoroughly familiar with the operating instructions As a rule the hand extruder must be shut off and the conne...

Page 8: ...e place Protect the hand extruder from unauthorized access Special preservation is not required 3 3 Return to Munsch Should it become necessary to return the hand extruder to MUNSCH Kunststoff Schwei...

Page 9: ...mperature can be matched to the weld thickness 5 Startup and Shutoff 5 1 General In addition to the operating instructions and the national and local accident prevention regulations applicable at the...

Page 10: ...tire joint width at as low a hot air temperature as possible For larger weld seam widths a wider preheat nozzle is available as an accessory 5 3 Starting the hand extruder Observe section Safety CAUTI...

Page 11: ...elding rod 5 4 2 Replacement and aging of welding rod If the welding rod is to be replaced make sure that any remaining rod in the hand extruder is completely removed For this purpose operate the preh...

Page 12: ...e to switch off the heating circuits Pull mains connector Maintain the air supply of the hand extruder until the unit has completely cooled down Never use water or another coolant to accelerate the co...

Page 13: ...MEK 32 MAK 32 Issue 12 2009 Rev 02 Page 13 20...

Page 14: ...safety risk are prohibited Activities other than those described in this section may only be performed at the Manufacturer s workshops 6 1 Maintenance inspection of MEK MAK hand extruder CAUTION After...

Page 15: ...MEK 32 MAK 32 Issue 12 2009 Rev 02 Page 15 20...

Page 16: ...ture 2 3 4 8 10 18 22 14 Melt temperature below setpoint temperature 2 3 9 11 14 Extruder does not heat up 2 3 12 22 Temperature above preset range 2 3 18 19 Controller fault signal E 2 Controller fau...

Page 17: ...voltage permissible voltage Check mains voltage Rated voltage permissible voltage Check mains voltage 1 15 Extension cable heats up Unroll cable reel Check cable cross section see also section Safety...

Page 18: ...ol 230 V AC with speed control Extruder heating system 32 650 W 230 V 32 650 W 230 V Air preheater 2100 W 230 V 2300 W 230 V Air supply External air source Integrated air supply Air rate 300 l min at...

Page 19: ...free from defects in materials and workmanship from the date of its first acquisition Should deficiencies resulting from defects in materials or workmanship be identified during the warranty period t...

Page 20: ...the Purchaser may demand annulment cancellation of the contract or a price reduction reduction of compensation in lieu of remedial work In such a case the Purchaser shall not be entitled to any replac...

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