background image

When the pumping has finished, close the Lo-lever of the manifold 
valve completely and turn off the vacuum pump.

When you have pumped for over 15 minutes, please confirm 
that the indicator of  multimeter is on  -1.0X105Pa (-76cmHg)

Loosen  and remove the quadrangle cover of stop valves A and 
B to open stop valve A and B completely, then fasten them.

Disassemble the charge hose from the repair-mouth of stop 
valve A, and  fasten the nut.

Turn on the vacuum pump. At  the beginning of pumping, loosen 
the maintenance terminator nut of stop valve B a little to check 
whether the air comes in (the sound of the pump changes, and the in-
dicator of compound meter turns below zero). Then fasten the 
nut.

The necessary filling amount of refrigerant  

Refrigerant volume to be added is calculated according to outdoor 
unit installation manual .Be sure to add refrigerant measuring 
by a scale. L: The length of the pipe

Please record the quantity added and store it carefully for future 
maintenance.

Expel the air with a vacuum pump (Refer to 

Fig.12-4

) (Please 

refer to its manual for the way of using manifold valve)

Loosen and remove the maintenance nuts of stop valves A and 
B, and connect the charge hose of the manifold valve with the 
maintenance terminator of stop valve A.  (Be sure that stop 
valves A and B are both closed)

Connect the joint of the charge hose with the vacuum pump.

Open the Lo-lever of the manifold valve completely.

Fasten the nut
Put the connecting tubing at the proper position, wrench  the  
nuts  with  hands  then  fasten  it  with a wrench. (Refer to
 

Fig.12-4)

Too large torque will harm the bellmouthing and too small will 
cause leakage.  Please determine  the torque according to 
Table.12-2.

Install indoor unit drain pipe
The outlet has PTI screw bread, Please use sealing materials 
and pipe sheath (fitting) when connecting PVC pipes. 

      

13.   CONNECT THE DRAIN PIPE

All the stop valves should be opened before test operation. 
Each air conditioner has two stop valves of different sizes on 
the side of the outdoor unit which operate as Lo-stop value, respec-
tively. (Refer to 

Fig.10-6

)

Flare nut

Stopper

Cap

Valve body 

Valve stem 

Fig.12-6

Fig.12-5

-76 cmHg

Lo-lever

Hi-lever

Charge hose

Charge hose

Vacuum pump

Lo-lever

Manifold valve

Multi-meter

Pressure meter

The drain pipe of indoor unit must be heat insulated, or it will 
condense dew, as well as the connections of the indoor unit.

Hard PVC binder must be used for pipe connection, and make 
sure there is no leakage.

CAUTION

maintenance of motor

˖

Bend

S shap

With the connection part to the indoor unit, please be noted 
not to impose pressure on the side of indoor unit pipes.

When the declivity of the drain pipe downwards is over 1/100, 
there should not be any win ding.

The total length of  the drain pipe when pulled out traversely 
shall not exceed 20m, when the pipe is over long, a prop stand 
must be installed to prevent winding. 

Refer to the figures on the right for the installation of the pipes. 

Fig.13-1

1.5M~2M

The height difference between drain pipe end to ground or drain 
channel should be more than 50mm, and the drain pipe cannot 
put in water. If the drain water was discharged to ditch directly, 
the drain pipe must be upward bent into a U type water seal to 
avoid odor into the interior through the drain pipe.

If the negative pressure of drain pan outlet is high, there must 
be a water elbow in drain pipe to avoid poor drain or blow water 
for negative pressure. Please install the water elbow as figure 
4.4 shown, each unit should install a water elbow. There should 
be a plug in water elbow for convenient cleaning. 

0 1 2

F

3

E

4

D

5

C

6

B

7

A

89

0 1 2

F

3

E

4

D

5

C

6

B

7

A

89

Installation manual

14

Duct 100% fresh air

Summary of Contents for CL23390

Page 1: ...Duct 100 fresh air MVD DC Installation manual English CL23390 to CL23394 www mundoclima com MVD ...

Page 2: ...STALLATION PRECAUTION 1 INSTALLATION PLACE 1 ACCESSORIES 2 INDOOR UNIT INSTALLATION 2 INSTALLATION SPACE 10 HIGH STATIC PRESSURE TYPE 11 DUCT DESIGN 12 THROTTING COMPONENTS MAAINTENANCE 12 CONNECTION CONDITION 12 REFRIGERANT PIPE 13 INSTALL THE CONNECTING PIPE 13 REFRIGERANT PIPE CONNECTION 14 CONNECT THE DRAIN PIPE 15 WIRING 15 CONTROL 16 TROUBLE SHOOTING 18 INSTALL ELECTRIC THROTTLE PART 18 INST...

Page 3: ... to the connection places before hanging up the machine The installation of hanging screw bolts Installing Φ10 Hanging Screw Bolts 4 Bolts 4 INDOOR UNIT INSTALLATION Cautions on remote controller installation Never throw or beat the controller Before installation operate the remote controller to determine its location in a reception range Keep the remote controller at least 1m apart from the neare...

Page 4: ... grill Anti clockWise the bolts as indicated in follow figure sketch Then pull down the air in grill ķ ĸ Ĺ ĺ Ļ ļ Pipe Connection The static pressure outside the unit is 200Pa the length of the air pipe attached is determined by this parameter The positioning of ceiling hole and indoor unit and hanging screw bolts Routine method of installation the size of installation for indoor unit following Fig...

Page 5: ... FLANGE 400 AIR INTAKE DUCT FLANGE 4 12 25 OBLONG SUSPENTION BOLT HOLES AIR INTAKE 4 Φ5 HOLES FOR AIR OUTLET DUCT CONNECTION 400 65 15 37 638 600 17 253 638 14 136 69 90 15 50 800 1148 137 125 11 28 169 691 52 35 136 123 179 15 ELECTRICAL CONTROL BOX PLASTIC COVER 930 135 88 24 46 68 82 82 56 270 420 249 29 75 61 43 189 123 REFRIGERANT PIPE FLANED CONNECTION Φ16 5 8 REFRIGERANT PIPE FLANED CONNECT...

Page 6: ...then take off the tray as figure showed in Fig 4 11 3 Take off the tray along the direction of the arrow show in Fig 4 11 4 Clean the tray and evaporator 5 Re install the unit follow the reverse above orders 1 Please shut down the unit and cut off power cable before maintain the motor 2 Don t heavy pull the foam tray when dismounting otherwise the foam tray would break Installation manual 5 Duct 1...

Page 7: ... 12 2 Remove the all 11 screw from fixed Safety Drain Tray and then take off the tray as figure showed in Fig 4 12 3 Take off the tray along the direction of the arrow show in Fig 4 13 4 Clean the tray and evaporator 5 Re install the unit follow the reverse above orders 1 Please shut down the unit and cut off power cable before maintain the motor 2 Don t heavy pull the foam tray when dismounting o...

Page 8: ...ers to take off the fan assembly 3 Refer to Fig 4 15 horizontal pushing the fan assembly until it cannot not move any further and then lift up slightly and take down to remove it 4 After motor maintenance reinstall the fan assemblies as per the reverse above orders And connect the motor with electric control box as well as motor with power cable of capacity 1 Please shut down the unit and cut off ...

Page 9: ...l 3 Refer to Fig 4 16 remove all 4 bolts from fan assembly see Fig 4 17 according to which orders to take off the fan assembly 4 Refer to Fig 4 17 horizontal pushing the fan assembly until it cannot not move any further and then lift up slightly and take down to remove it 5 After motor maintenance reinstall the fan assemblies as per the reverse above orders And connect the motor with electric cont...

Page 10: ...f indoor unit bolt A bolt C Installation manual 9 Duct 100 fresh air 1121 75 343 96 60 4 10 hanging screw configure on spot Connecting point of drain pipe Air intake Air outlet Refrigerant pipe flared connection 16 5 8 Refrigerant pipe flared connection 9 52 3 8 Air outlet duct flange 4 12 25 oblong suspention bolt holes Electrical parts box Entrances and exits for communication lines of indoor an...

Page 11: ...of motor 1 2 3 4 5 As figure dismounting the bolt of bottom get down the bottom cover plate As figure dismounting 6 bolts in the front plate Support the fan subassembly from the bottom then litter up get down fan subassembly After finished maintenance of motor then install the motor assembly in the reverse order of step 1 2 and 3 During this process the indoor unit don t need dismounted 1 2 3 4 5 ...

Page 12: ...he units Fig 7 1 Air outlet Air inlet Canvas tie in Canvas tie in Air dust filter checking orifice Isolation booth Isolation booth Outer wall Heat insulated components Provided at field Heat insulated components Provided at field Intake flange Provided at field Intake flange Provided at field Outer wall Canvas fan duct Provided at field Cover cap Provided at field Main body Slope down Air blowout ...

Page 13: ...e Procedure of Connecting Pipes Measure the necessary length of the connecting pipe and make it by the following way Connect the indoor unit at first then the outdoor unit Bend the tubing in proper way Don t harm them Daub the surfaces of the flare pipe and the joint nuts with frozen oil and wrench it for 3 4rounds with hands before fasten the flare nuts Refer to Fig 11 1 11 INSTALL THE CONNECTING...

Page 14: ...ge to the tubing Connect the pipes Flaring Cut a pipe with a pipe cutter Insert a flare nut into a pipe and flare the pipe Use frozen oil Fig 11 1 Check all the joints with the leak detector or soap water See Fig 10 6 as a reference illustration Be sure to with insulating materials cover all the exposed parts of the flare pipe joints and refrigerant pipe on the liquid side and the gas side Ensure ...

Page 15: ...t drain pipe The outlet has PTI screw bread Please use sealing materials and pipe sheath fitting when connecting PVC pipes 13 CONNECT THE DRAIN PIPE All the stop valves should be opened before test operation Each air conditioner has two stop valves of different sizes on thesideoftheoutdoorunitwhichoperateasLo stopvalue respec tively Refer to Fig 10 6 Flare nut Stopper Cap Valve body Valve stem Fig...

Page 16: ...or connecting wiring mm2 Ground wiring Weak electric signal Power Phase 1 Phase Frequency and volt Table 14 1 A disconnection device having an air gap contact separation in all active conductors should be incorporated in the fixed wiring according to the National Wiring Regulation CAUTION 10 10 12 5 14 The Specification of Power 220 240V 50 60Hz Fig 14 1 Communication Wiring Chart Communication wi...

Page 17: ... 3 5 21752 5 1 63 2 5 5 21752 5 1 1 1 1 1 7 7 7 7 6 9 3 3 6 6 7 7 7 3803 For 200 250 280 models 5 725 1 7 6 3 7 7 3 6 1 1 1 1 1 1 1 7 7 1 1 1 1 1 1 1 1 1 1 1 1 1 63 2 5 6 3 6 3 5 21752 5 2 63 2 5 5 21752 5 1 1 1 7 6 3 7 7 3 6 1 1 1 1 7 7 1 1 1 1 1 1 1 1 6 3 2 63 2 5 1 32 5 1387 7 5 21752 5 Note 1 The functions in the dashed rectangle are available for particular Air conditioner 2 SW2 SW4 SW6 must ...

Page 18: ... 1 2 SW2 ON 1 2 Static Pressure set ENC2 6WDWLFB3UHVVXUH 0 1 2 F 3 E 4 D 5 C 6 B 7 A 8 9 Fig 15 2 ENC2 is used for setting the Static Pressure refer to Table 15 2 for different indoor unit of the indoor unit The static pressure in below table is the optimal static pressure range which means the airflow noise and dehumidification are all in the best state 0 1 12 5kW 14kW 20kW 25kW 28kW 0 20Pa 21 80...

Page 19: ...4 SW6 ON 1234 SW 2 Difinition 00 means shutting down the unit to stop cold air at 15ć 01 means shutting down the unit to stop cold air at 20ć 10 means shutting down the unit to stop cold air at 24ć 11 means shutting down the unit to stop cold air at 26ć SW 3 Difinition 00 means the time of stopping TERMAL fan is 4 mintues 01 means the time of stopping TERMAL fan is 8 mintues 10 means the time of s...

Page 20: ...nder standard configuration last unit of the network For both T1 reserve d J1 J2 Difinition without jumper for auto restart function J1 with jumper for non auto restart function J1 J1 J1 J2 0 1 Difinition means 0 means 1 For 200T1 unit a mainboard in the electric control should set the code ENC1 to B the other one should set the code ENC1 to 8 For 250T1 unit a mainboard in the electric control sho...

Page 21: ...ng diameter please refer to the manual of the outdoor unit you choose For 7 1KW 16KW models For 20KW 28KW models Manual button LED display 16 TROUBLE SHOOTING Table 16 1 NO Error code Indication Timer LED and run LED flash together or show FE Communication error between indoor and outdoor unit DC FAN error 1 2 3 4 5 7 6 No address when first time power on Defrost LED flash or show E0 Timer LED fla...

Page 22: ...nditioner under the mode of COOLING with the remote controller and check the following points per the Owner s Manual If there is any malfunction please resolve it through chapter Troubles And Causes in the Owner sManual The indoor unit Whether the switch on the remote controller works well Whether the buttons on the remote controller works well Whether the air flow louver moves normally Whether th...

Page 23: ...Installation manual 22 Duct 100 fresh air NOTES ...

Page 24: ... ASK FOR MORE INFORMATION Phone 34 93 446 27 80 eMail info mundoclima com TECHNICAL ASSISTANCE Phone 34 93 652 53 57 www mundoclima com MVD ...

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