Munchkin 199VWH Installation & Operating Instructions Manual Download Page 13

13

VENTING

The inlet pipe on the back of the cabinet is 3" for the 199 VWH and 4" for the 399 VWH. It is very
important that you plan the location properly to eliminate long pipe runs and excessive fittings. Inlet
pipe size must not be reduced. Do not combine the inlet air with any other inlet pipe including an
inlet to an additional similar appliance. The joints must be properly cleaned, primed and cemented.
The piping must also be properly supported as per Local and National Standard Plumbing Codes. It
is important that the piping must be clean and free from burrs, debris, ragged ends and particles of
PVC.

Exhaust piping should be sloped back to the connection on the Munchkin, at least ¼" per foot to
remove additional condensate that forms within the pipe. The total combined length of pipe (intake
piping plus exhaust piping added together) including elbow allowances for intake and exhaust (each
elbow = 5' of pipe) should not exceed 85'. The combined vent length should not be less than a com-
bined length of 6' plus two 90 degree elbows. Choose your vent termination locations carefully. You
must also make certain that exhaust gas does not re-circulate back into the intake pipe. You must
place them in an open area and follow the guidelines below.

1) Never vent into a walkway, patio area, alley or otherwise public area less than 7' from the

ground. (See detail below references Fig. A.10.8 in the National Fuel Gas Code 2002 “Exit
Terminals of Mechanical Draft and Direct-Venting Systems”.)

2) Never vent over or under a window or over a doorway where the exhaust plume or conden-

sation liquid will cause obtrusive or dangerous conditions. (Or refer to National Fuel Gas
Code, CAN B149)

3) Never install a heat saver or similar product to capture waste heat from exhaust.

4) Always have a vent location at least 1' above maximum snow level.

5) Always have vent 1' above ground level, away from shrubs and bushes.

6) Follow local gas codes in your region or refer to National Fuel Gas Code, Can B149.

7) Always have at least 3' from an inside corner of outside walls, including roof overhang.

8) Maintain at least 4’ clearance to electric, gas meters, windows, exhaust fans, chimneys, inlets

or mechanical vents.

9) Very Important! The inlet air connection must be connected to outside air and should be

located no closer than 8” to the exhaust and no further than 36”.

10) Always place screens in all openings in intake and exhaust to prevent foreign matter from

entering the Munchkin.

11) The vent intake and exhaust must be properly cleaned and glued for a pressure tight joint.

Several methods for venting the Munchkin can be found in Figures 4-1 thru 4-6 in this sec-
tion. Use these layouts as guidelines: certain site conditions such as multiple roof lines/pitch-
es may require venting modifications (consult factory). The air inlet must be a minimum of 1’
vertically above the maximum snow level. It is very important that there are no other vents,
chimneys or air inlets in any direction for at least 4’.

NOTICE  

The following are code restrictions for the location of the flue gas vent terminal.
Compliance to these requirements doesn’t insure a satisfactory installation; good
common sense must also be applied. It is important to make sure that exhaust gases
are not recirculated into the inlet air of the Munchkin VWH.

Summary of Contents for 199VWH

Page 1: ...ighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency...

Page 2: ...NTING 2 PIPE ONLY THIS IS A SEALED COMBUSTION APPLIANCE THIS HEATER INSTALLATION MUST CONFORM TO THE LATEST EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NEPA 54 AND OR CAN CGA B149 INSTALLATION C...

Page 3: ...Condensate Removal 16 PART 5 19 thru 29 PIPING A Expansion Tank 19 B High Velocity Circulator Pump 19 PART 6 29 thru 33 START UP PROCEDURES A Sequence of Operation 29 B Items to be checked before ligh...

Page 4: ...nt The Munchkin VWH will activate the blower motor for a pre purge of 5 seconds before going into operation Once in operation the Munchkin controller will now start to modulate the pre mix burner base...

Page 5: ...GAL 721 GAL 399 VWH 40 120 562 GPH 615 GAL 641 GAL 399 VWH 40 130 500 GPH 553 GAL 579 GAL 399 VWH 40 140 450 GPH 503 GAL 529 GAL 399 VWH 40 150 409 GPH 462 GAL 488 GAL 399 VWH 40 160 375 GPH 428 GAL...

Page 6: ...6 GENERAL INFORMATION DIMENSIONS Figure 1 2...

Page 7: ...to Figure 1 1 for the recommended clear ance to allow for reasonable access to the boil er Local codes or special conditions may require greater clearances COMBUSTION AND VENTILATION AIR 1 The Munchk...

Page 8: ...om freezing do not plug or cap the pressure relief valve GENERAL INFORMATION NOTICE Service clearance of the Munchkin 1 The front of the appliance needs 24 of clearance for service minimum It may have...

Page 9: ...ints in the electrical compartment that must be connected to the building ground system Connect the building ground to the green ground screw and the green ground wire inside electrical box provided T...

Page 10: ...ent is a higher test pressure than the maximum inlet pressure you must isolate the Munchkin from the gas line In order to do this you must shut the gas off using factory and field installed gas cocks...

Page 11: ...stand by static mode and while in operating dynamic mode If an in line regulator is used it must be a minimum of 10 feet from the Munchkin It is very important that the gas line is prop erly purged b...

Page 12: ...iping at the wall penetration to the Munchkin must be CPVC Schedule 40 or 80 to meet local fire codes The balance from the penetrated wall to the outside may be PVC Schedule 40 or 80 INTAKE VENT Use t...

Page 13: ...e the exhaust plume or conden sation liquid will cause obtrusive or dangerous conditions Or refer to National Fuel Gas Code CAN B149 3 Never install a heat saver or similar product to capture waste he...

Page 14: ...nation This condensate can freeze on exterior building surfaces which may cause discoloration of these surfaces Consideration should be given to the plume of condensation that exits the exhaust which...

Page 15: ...Total of 4 Equivalent Piping with Fittings 62 Equivalent Feet Total Friction Loss in Equivalent Feet for both 3 and 4 30 62 92 Equivalent Feet 92 Equivalent Feet D HEATER REMOVAL FROM A COMMON VENT SY...

Page 16: ...on of the common venting system the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Appendix G in the National Fuel Gas Code ANSI Z 2...

Page 17: ...e Always increase pipe in vertical position Never increase pipe size in horizontal position Figure 4 3 Sidewall Vent with V1000 or V2000 kit for standard floor units 3 piping for 199VWH 4 piping for 3...

Page 18: ...low drainage of condensate Always increase pipe in vertical position Never increase pipe size in horizontal position Figure 4 6 Roof Vent with 3 concentric vent kit KGAVT0601CVT for standard floor uni...

Page 19: ...ack flow device built into the system to prevent a back flow of water back into city mains Some states require back flow pre venters on all incoming water supplies Under these circumstances you will n...

Page 20: ...e spring loaded check valve hose bib boiler drain diaphragm type expansion tank for potable water anti scald rated mixing valve pressure gauge pressure relief valve or P T relief valve union Munchkin...

Page 21: ...nimum pipe size for connecting to a water storage tank is 1 inch 5 The minimum pipe size for connecting a Munchkin boiler is 1 25 inches for 199 VWH and 2 inches for 399 VWH 6 All pumps are shown with...

Page 22: ...uously 4 The minimum pipe size for connecting to a water storage tank is 1 inch 5 The minimum pipe size for connecting a Munchkin boiler is 1 25 inches for 199 VWH and 2 inches for 399 VWH 6 All pumps...

Page 23: ...isolation The alternative is standard flanges with full port ball valves and a separate flow check valve 7 Install a minimum of 12 diameters of straight pipe upstream of all circulators and check val...

Page 24: ...tion The alternative is standard flanges with full port ball valves and a separate flow check valve 7 Install a minimum of 12 diameters of straight pipe upstream of all circulators and check valves 8...

Page 25: ...native is standard flanges with full port ball valves and a separate flow check valve 7 Install a minimum of 12 diameters of straight pipe upstream of all circulators and check valves 8 Install vacuum...

Page 26: ...native is standard flanges with full port ball valves and a separate flow check valve 7 Install a minimum of 12 diameters of straight pipe upstream of all circulators and check valves 8 Install vacuum...

Page 27: ...nges with full port ball valves and a separate flow check valve 7 Install a minimum of 12 diameters of straight pipe upstream of all circulators and check valves 8 Install vacuum relief valve in accor...

Page 28: ...nges with full port ball valves and a separate flow check valve 7 Install a minimum of 12 diameters of straight pipe upstream of all circulators and check valves 8 Install vacuum relief valve in accor...

Page 29: ...mperature set point the gas valve is closed and the control enters a post purge state the blower will be on maximum speed 6 When the post purge is complete the control enters an idle state while conti...

Page 30: ...ce operation and service circulator replacement condensate trap control replacement etc D OPERATING INSTRUCTIONS 1 STOP Read the safety information in Part 6 2 Turn off all electric power to the appli...

Page 31: ...ment if needed Listed below are the recommended limits on each Munchkin Heater and the Combustion Settings Automatic modulation does not take place when the controller is in Test mode only temperature...

Page 32: ...G N I R I F H G I H s a G l a r u t a N P L e n a p o r P w o l h g i h w o l h g i h m p p O C n o b r a C e d i x o n o M m p p 0 2 0 m p p 5 3 1 m p p 0 7 m p p 0 2 0 m p p 0 5 1 0 7 O C n o b r a...

Page 33: ...N THE THROTTLE NEEDS TO BE ADJUSTED IT IS VERY IMPORTANT THAT A COMBUSTION ANAYLYZER BE USED TO ENSURE SAFE AND PROPER OPERATION TURN THE ADJUSTER TO THE TO INCREASE GAS OR THE TO DECREASE THE GAS SUP...

Page 34: ...this error if uncorrected will go into a fault condition as described is Paragraph C Boiler Fault C BOILER FAULT 1 When a fault condition occurs the controller will illuminate the red fault indication...

Page 35: ...c o l b e u l f y n a k c e h C 0 1 F r e l i o b e h T l a n g i S e m a l F f o s s o L e h t e r o f e b s e m i t 4 t h g i l e r l l i w t u o k c o l s i h t o t n i s e o g l o r t n o c n o i...

Page 36: ...ler Resistance ohms 32 32550 41 25340 50 19870 59 15700 68 12490 77 10000 86 8059 95 6535 104 5330 113 4372 122 3605 131 2989 140 2490 149 2084 158 1753 167 1481 176 1256 185 1070 194 915 203 786 212...

Page 37: ...zed Heat Transfer Products Representative or Certified Installing Contractor See coil cleaning instructions Section D Burner check burner for deterioration If deterioration is observed replace burner...

Page 38: ...e chemical penetrate for at least 15 minutes or until it drains 3 Use the nylon stainless or brass brush do not use steel and scrub coils to remove any buildup then vacuum the debris from the coils 4...

Page 39: ...39 MAINTENANCE STANDARD 925 CONTROL WIRING LAYOUT FOR 199VWH Fig 8 1 925 CONTROL WIRING LAYOUT FOR 399VWH Fig 8 2 E MUNCHKIN CONTROLLERS...

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Page 43: ...NOTES 43...

Page 44: ...LP 147 REV 7 7 04...

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