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PAGE 74 —MC94P/S  CONCRETE MIXERS — OPERATION AND PARTS MANUAL — REV. #8 (03/06/09)

HONDA GX240K1QA2 ENGINE —  IGNITION ASSY.

IGNITION COIL ASSY.

Summary of Contents for Whiteman MC94P

Page 1: ... AND PARTS MANUAL THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com MODELS MC94S MC94P CONCRETE MIXERS Revision 8 03 06 09 ...

Page 2: ...TOP SWITCH w GAS ENGINE 2 491010 LATCH SET 1 505390 EXPANSION PLUG 2 510956 SPINDLE BEARING CUP 2 510955 SPINDLE BEARING CONES 1 EM505472 SPACER DRUM STEEL ONLY 2 492179 BEARING PINION 2 EM914288 SEAL AXLE 4 EM903012 BEARING CUP 4 EM903113 BEARING CONE 2 3469 DUST CAP AXLE 3 9807956846 SPARK PLUG 3 17210ZE2505 AIR FILTER 1 17620ZH7023 CAP FUEL 1 28462ZEW211 ROPE NOTE PartnumbersonthisSuggested Spa...

Page 3: ...PAGE 34 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 MC94P S CONCRETE MIXER NAME PLATE AND DECALS NAME PLATE AND DECALS ...

Page 4: ...DECALS NO PART NO PART NAME QTY REMARKS 1 512910 MQ MULTIQUIP LOGO 3 2 CIPDCL160 DECAL CRUSHWARNING 2 3 504713 DECAL SAFETY INSTRUCTIONS 1 4 EM948630 DECAL EMERGENCY STOP 1 5 DCL151 DECAL TOWING INSTRUCTIONS 1 6 35137 DECAL WARNING READ 1 7 13118 DECAL POWDER COATED 1 8 NAMEPLATE 1 CONTACT PARTS DEPT SEE DECAL ILLUSTRATIONS ON PAGE 9 ...

Page 5: ...PAGE 36 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 MC94P S PLASTIC BARREL PLASTIC BARREL ASSY ...

Page 6: ... LONG 2 16A 508498 PLASTIC BLADE VERT SHORT 2 17 507541 SUPPORT BRACKET LOWER 4 19 507538C SPACER MC8079 4 20 508345 BOLT FLAT HEAD 3 8 NC X 3 1 2 G 4 21 EM926036 RING RETENTION 2 22 514515 DRIVE PINION SHAFT 1 23 492179 BEARING PINION SHAFT 2 24 EM963692 BOLT 1 2 NC X 1 1 2 G5 2 25 502036 HOUSING JACKSHAFT 1 26 492584 LOCKNUT HEX 1 2 NC 2 27 491008 CAP GREASE FITTING 3 28 EM916001 GREASE FITTING ...

Page 7: ...PAGE 38 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 MC94P S STEEL BARREL STEEL BARREL ASSY ...

Page 8: ...0 THICK AR 8 511731 SHIM 187 THICK AR 9 EM969013 NUT LOCK 3 8 NC 6 10 490962 SNAP RING 2 11 514515 DRIVE PINION SHAFT 1 12 492179 BEARING PINION SHAFT 2 13 EM963692 BOLT 1 2 NC X 1 1 2 G5 2 14 492584 LOCKNUT HEX 1 2 NC 2 15 502036 HOUSING JACKSHAFT 1 16 491008 CAP GREASE FITTING 3 17 EM916001 GREASE FITTING 1 8 NPT 3 18 500214 SQUARE KEY 1 4 X 30 MM 1 19 503915 DRIVE PINION 1 20 492467 ALLEN SCREW...

Page 9: ...PAGE 40 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 MC94P S MAIN FRAME ASSEMBLY MAIN FRAME ASSY ...

Page 10: ...2 10 EM963055 BOLT 3 8 NC X 3 4 G5 3 11 3109092 WASHER FLAT 3 8 3 12 0166 A WASHER LOCK 3 8 3 13 514521 FRAME 1 14 10176 LOCK NUT 1 2 NC 1 15 EM124 BOLT 1 2 13 X 4 G5 1 16 514723 HANDWHEEL SHAFT 1 17 501808 HANDWHEEL 1 REPLACES P N 514002 18 SAFETY CHAIN 1 19 01004 CONNECTOR LINK 2 BEFORE JANUARY 2006 19 01004 CONNECTOR LINK 1 AFTER JANUARY 2006 19A 516581 CLEVIS SAFETY HOOK 1 AFTER JANUARY 2006 2...

Page 11: ...PAGE 42 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 MC94P S AXLE ASSEMBLY AXLE ASSY ...

Page 12: ...1 2 G5 4 5 492589 NUT 1 2 NF 4 6 491928 SPRING LEAF 2 7 492584 NUT HEX 1 2 4 8 514545 AXLE 1 9 500617 U CLAMP 2 10 EM914288 OIL SEAL 2 11 EM903113 BEARING CONE 4 12 EM903012 BEARING CUP 4 13 EM941306 HUB ASSY 4 BOLT 2 INCLUDES ITEMS W 14 511159 WASHER FLAT 087 THICKNESS 2 15 501299 WASHER FLAT 135 THICKNESS AR 16 491688 COTTER PIN 1 8 X 1 1 2 2 17 8164 NUT SLOTTED HEX JAM 1 20 2 18 3005 TIRE AND R...

Page 13: ...PAGE 44 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 MC94P S CABINET ASSEMBLY CABINET ASSY ...

Page 14: ...4 CABINET ENGINE ASSY W DECALS 1 INCLUDES ITEM W 3 492375 BOLT 3 8 NC X 1 G5 6 4 EM923023 WASHER FLAT 5 16 8 5 13287 LOCK NUT 8 32 6 REPLACEMENT PART ONLY 6 2203 WASHER FLAT 10 6 REPLACEMENT PART ONLY 7 1307 RHMS 8 32 X 1 2 6 REPLACEMENT PART ONLY 8 491010 LATCH ASSY COMPLETE 2 9 492598 WASHER FLAT 3 8 12 10 2105164 NUT 3 8 NC G5 6 11 EM974007 PAINT SPRAY CAN 12 OZ TRAFFIC RED AR ...

Page 15: ...PAGE 46 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 MC94P S GAS ENGINE MOUNTING PLATE ASSEMBLY GAS ENGINE MOUNTING PLATE ASSY ...

Page 16: ...UPPER PULLEY 1 6 90745ZE2600 SQUARE KEY 6 3 X 6 3 X 43 MM 1 7 493399 V BELT B 55 1 8 492468 ALLEN SCREW 5 16 NC X 3 8 1 9 504075 LOWER DRIVE PULLEY 1 10 EM923343 WASHER LOCK 5 16 4 11 EM923023 WASHER FLAT 5 16 4 12 2105164 NUT HEX 5 16 X18 NC G5 4 13 514810 BASE PLATE ENGINE 1 14 492600 WASHER FLAT 1 2 8 15 EM963692 BOLT HEX 1 2 NC 1 1 2 G5 4 16 29174 001 BUTTON STOP 1 17 29173 001 SWITCH STOP 1 1...

Page 17: ...PAGE 48 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 MC94P S ELECTRIC MOTOR MOUNTING PLATE ASSEMBLY ELECTRIC MOTOR MOUNTING PLATE ASSY ...

Page 18: ...UPPER PULLEY 1 6 500169 SQUARE KEY 3 16 X 50 MM 1 7 512265 V BELT B 59 1 8 492468 ALLEN SCREW 5 16 NC X 1 2 1 9 514923 LOWER DRIVE PULLEY 1 10 EM923343 WASHER LOCK 5 16 4 11 EM923023 WASHER FLAT 5 16 4 12 2105164 NUT HEX 5 16 X18 NC G5 4 13 514810 BASE PLATE ENGINE 1 14 492600 WASHER FLAT 1 2 8 15 EM963692 BOLT HEX 1 2 NC 1 1 2 G5 4 16 29174 001 BUTTON STOP 1 17 29173 001 SWITCH STOP 1 18 510573C ...

Page 19: ...PAGE 50 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY ...

Page 20: ...5 ELEMENT AIR CLEANER DUAL 1 INCLUDES ITEM W 3 17218ZE2505 FILTER OUTER 1 5 17231ZH9820 COVER AIR CLEANER 1 6 17232891000 GROMMET AIR CLEANER 1 8 17238ZE2310 COLLAR AIR CLEANER 2 9 17239ZE1000 COLLAR B AIR CLEANER 1 10 17410ZE2020 ELBOW COMP AIR CLEANER 1 INCLUDES ITEM W 12 0037806000 WINGNUT 6MM 1 13 90325044000 WINGNUT TOOL BOX SETTING 2 14 90009ZE2003 BOLT WASHER 6 X 22 1 15 9405006000 NUT FLAN...

Page 21: ...PAGE 52 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY ...

Page 22: ...013 ROD PUSH 2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE2000 VALVE IN 1 8 14721ZE2000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER IN VALVE SPRING 1 11 14773ZE2000 RETAINER EX VALVE SPRING 1 12 14781ZE2000 ROTATOR VALVE 1 13 14791ZE2010 PLATE PUSH ROD GUIDE 1 14 90012ZE0010 BOLT P...

Page 23: ...PAGE 54 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE CARBURETOR ASSY CARBURETOR ASSY ...

Page 24: ...ZLE MAIN 1 12 16172ZE3W10 COLLAR SET 1 13 16075GHBB00 O RING 1 14 16211ZE2000 INSULATOR CARB 1 15 16220ZA0702 SPACER COMP CARB 1 16 16221ZA0800 GASKET CARBURETOR 1 17 16223ZA0800 GASKET INSULATOR 1 18 16610ZE1000 LEVER COMP CHOKE STD 1 19 16953ZE1812 LEVER VALVE 1 20 16954ZE1811 PLATE LEVER SETTING 1 21 16956ZE1811 SPRING VALVE LEVER 1 22 16957ZE1812 GASKET VALVE 1 23 16967ZE0811 CUP FUEL STRAINER...

Page 25: ...PAGE 56 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 CONTROL ASSY HONDA GX240K1QA2 ENGINE CONTROL ASSY ...

Page 26: ...ASSEMBLY 1 INCLUDES ITEMS W 10 16571ZE2W00 LEVER CONTROL 1 11 16574ZE1000 SPRING LEVER 1 12 16575ZE2W00 WASHER CONTROL LEVER 1 13 16576891000 HOLDER CABLE 14 16578ZE1000 SPACER CONTROL LEVER 1 15 16581ZE2W00 BASE CONTROL 1 16 16584883300 SPRING CONTROL ADJUSTING 1 17 16592883310 SPRING CABLE RETURN 1 19 90013883000 BOLT FLANGE 6 X 12 CT200 2 20 90015ZE5010 BOLT GOVERNOR ARM 1 21 90114SA0000 NUT SE...

Page 27: ...PAGE 58 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 CRANKCASE COVER ASSY HONDA GX240K1QA2 ENGINE CRANKCASE COVER ASSY ...

Page 28: ... W 9 15625ZE1003 GASKET OIL FILLER CAP 1 10 16510ZE2811 GOVERNOR ASSEMBLY BALANCER 1 INCLUDES ITEMS W 11 16511ZE2000 WEIGHT GOVERNOR 2 12 16512ZE2811 HOLDER GOVERNORWEIGHT 1 13 16513ZE2000 PIN GOVERNORWEIGHT 2 14 16531ZE2000 SLIDER GOVERNOR 1 15 90473147000 WASHER 6 X 16 1 16 90602ZE1000 CLIP GOVERNOR HOLDER 1 17 90701HC4000 PIN DOWEL 8 X 12 2 18 58176 WASHER PLAIN 6MM 1 19 957010803500 BOLT FLANG...

Page 29: ...PAGE 60 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 CRANKSHAFT ASSY HONDA GX240K1QA2ENGINE CRANKSHAFT ASSY ...

Page 30: ... 09 PAGE 61 HONDA GX240K1QA2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 2 13320ZE2601 CRANKSHAFT Q TYPE 1 INCLUDES ITEM W 8 13351ZE2010 WEIGHT BALANCER 1 10 90745ZE2600 KEY 6 3 X 6 3 X 43 MM 1 12 961006206000 BEARING RADIAL BALL 6206 1 ...

Page 31: ...PAGE 62 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY ...

Page 32: ...ZE2043 SWITCH ASSY OIL LEVEL 1 3 16541ZE2010 SHAFT GOVERNOR ARM 1 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2 X17X0 8 1 8 91201890003 OIL SEAL 30X46X8 1 9 91353671003 O RING 14MM ARAI 1 10 9405010000 NUT FLANGE 10MM 1 11 031112230 WASHER DRAIN PLUG 12MM 2 12 9425110000 PIN LOCK 10MM 1 13 957010601200 BOLT FLANGE 6X12 2 14 961006202000 BEARING RADIAL BALL 6202 1 15 90013883000 BOLT FLA...

Page 33: ...PAGE 64 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY ...

Page 34: ...6ZE2300 CLIP VALVE GUIDE 1 5 12251ZE2800 GASKET CYLINDER HEAD 1 6 12310ZE2020 COVER COMP HEAD 1 7 12391ZE2020 GASKET CYLINDER HEAD COVER 1 8 14775ZE2010 SEAT VALVE SPRING 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE2000 BOLT STUD 8X123 2 12 92900080320E BOLT STUD 8X47 2 13 90441ZE2010 WASHER COMP HEAD COVER 1 14 9430112200 PIN A DOWEL 12X20 2 15 950051100130M BULK HOSE VACUUM 11X1000 11X100 1 16 ...

Page 35: ...PAGE 66 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE FAN COVER ASSY FAN COVER ASSY ...

Page 36: ...E FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 16731ZE2003 CLIP TUBE 1 2 19610ZE2010ZC COVER COMP FAN NH1 BLACK 1 3 19631ZE2D00 SHROUD 1 4 32197ZH8003 SUB HARNESS 1 5 36100ZE1015 SWITCH ASSY ENGINE STOP 1 7 90013883000 BOLT FLANGE 6X12 CT200 6 9 90684ZA0601 CLIP WIRE HARNESS 1 ...

Page 37: ...PAGE 68 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY ...

Page 38: ...E 69 HONDA GX240K1QA2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE2000 FAN COOLING 1 2 28450ZE2W11 PULLEY COMP STARTER SCREEN GRID 1 4 31100ZE2010 FLYWHEEL COMP 1 7 90201ZE3V00 NUT SPECIAL 16MM 1 8 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 ...

Page 39: ...PAGE 70 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE MUFFLER ASSY MUFFLER ASSY ...

Page 40: ... 1 3 18323ZE2W00 PROTECTOR EX PIPE 1 4 18330ZE2W00 PIPE EX 1 5 18331ZE2810 CAP MUFFLER 1 6 18333ZK6Y00 GASKET EX PIPE 1 7 18355ZE2010 ARRESTER SPARK 1 8 18381ZE2W10 GASKET MUFFLER ARRESTER 1 9 18381ZE2800 GASKET MUFFLER 1 10 90013883000 BOLT FLANGE 6 X 12 CT200 1 11 90050ZE1000 SCREW TAPPING 5 X 8 6 12 90055ZE1000 SCREW TAPPING 4 X 6 3 13 90050ZE1000 SCREW TAPPING 5 X 8 OPTIONAL 1 14 9405008000 NU...

Page 41: ...PAGE 72 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE FUELTANK ASSY FUEL TANK ASSY ...

Page 42: ...RTER 107MM 1 2 16955ZE1000 JOINT FUEL TANK 1 3 17510ZE2010ZD TANK COMP FUEL NH1 BLACK 1 5 17620ZH7023 CAP COMP FUEL FILLER 1 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP 1 8 17672ZE2W01 FILTER FUEL 1 11 91353671003 O RING 14MM ARAI 1 12 9405008000 NUT FLANGE 8MM 2 13 950014500360M BULK HOSE FUEL 4 5X3000 4 5X222 1 14 9500202080 CLIP TUBE B8 2 15 957010802500 BOLT FLANGE 8X25 2 ...

Page 43: ...PAGE 74 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE IGNITION ASSY IGNITION COIL ASSY ...

Page 44: ... 75 HONDA GX240K1QA2 ENGINE IGNITION ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZF6W02 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 6 31512ZE2000 GROMMET WIRE 1 8 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90015883000 BOLT FLANGE 6X28 2 ...

Page 45: ...PAGE 76 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE PISTON ASSY PISTON ASSY ...

Page 46: ...2ZE2013 RING SET PISTON OS 0 50 OPTIONAL 1 1 13013ZE2013 RING SET PISTON 0 75 OPTIONAL 1 2 13101ZE2W00 PISTON STANDARD 1 2 13102ZE2W00 PISTON OS 0 25 OPTIONAL 1 2 13103ZE2W00 PISTON OS 0 50 OPTIONAL 1 2 13104ZE2W00 PISTON 0 75 OPTIONAL 1 3 13111ZE2000 PIN PISTON 1 4 13200ZE2000 ROD ASSY CONNECTING STANDARD 1 INCLUDES ITEMS W 4 13200ZE2305 ROD ASSY CONNECTING US 0 25 OPT 1 5 90001ZE8000 BOLT CONNEC...

Page 47: ...PAGE 78 MC94P S CONCRETE MIXERS OPERATION AND PARTS MANUAL REV 8 03 06 09 HONDA GX240K1QA2 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY ...

Page 48: ...H1 BLK 1 INCLUDES ITEMS W 2 28410ZE2W01ZB CASE COMP RECOIL STARTER NH1 BLK 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 10 28461ZE2W02 GRIP STARTER 1 11 28462ZE2W11 ROPE RECOIL STARTER 1 13 90004ZE2W01 SCREW CENTER 1 14 90008ZE2003 BOLT FLA...

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