MULTIQUIP Whiteman KD1800/KD6 Parts And Operation Manual Download | Manualshive

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PAGE 32 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — TROUBLESHOOTING ( GENERATOR)

Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the

diagnosis based on the Generator Troubleshooting (Table 8)
information shown below . If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.

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Summary of Contents for Whiteman KD1800/KD6

Page 1: ...10 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multi...

Page 2: ...PAGE 2 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05...

Page 3: ...D SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259...

Page 4: ...Crankcase Assembly 62 63 Oil Pan Assembly 64 65 Cylinder Head Assembly 66 67 Gear Case Assembly 68 69 Head Cover Assembly 70 71 Oil Filter Assembly 72 73 Dipstick and Guide Assembly 74 75 Main Bearin...

Page 5: ...ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 Extra Fax Discount Ex...

Page 6: ...be injured if you DO NOT follow directions HAZARD SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this eq...

Page 7: ...f the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable ALWAYS wear approved eye and hearing protection...

Page 8: ...Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machine for loosened threads or bolts before starting ALWAYS use extreme caution when...

Page 9: ...e generator and may cause injury to people NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing generator Provide adequate ventilation when operating the...

Page 10: ...00 KD6 generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the ma...

Page 11: ...KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 11 KD1800 KD6 OPERATION AND SAFETY DECALS...

Page 12: ...6 t u p t u O s u o i n i t n o C s t t a W 0 0 0 6 e g a t l o V d e t a R s t l o V 0 4 2 0 2 1 0 4 2 0 2 1 t a s p m A s p m A 5 2 0 5 y c n e u q e r F z H 0 6 d e e p S m p r 0 0 8 1 t h g i e W...

Page 13: ...o n i t n o C t e N s m p r 0 0 8 1 P H 2 0 1 s m p r 0 0 0 3 P H 0 7 1 t n e m e c a l p s i D m c 8 9 8 n i u c 0 8 4 5 2 r e b m a h C n o i t s u b m o C S C V T E 9 e p y T l a c i r e h p S d e...

Page 14: ...ing of capacitors z For operation at high altitudes ratings must be derated 2 for each 1000 feet above sea level z Frame temperatures above 60 C 104 F are too high indicating a temperature rise in the...

Page 15: ...KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 15 Figure 1 KD1800 KD6 Dimensions KD1800 KD6 DIMENSIONS...

Page 16: ...PAGE 16 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 Figure 2 KD1800 KD6 Components KD1800 KD6 CONTROLS AND INDICATORS...

Page 17: ...t engine 15 Pre Heat Indicator Light Lights blue during engine start up Indicates that engine glow plugs are being pre heated Light will go off after approximately 10 seconds KD1800 KD6 CONTROLS AND I...

Page 18: ...use excessive wear not only to the engine parts but also to the alternator parts CAUTION Indoor Installation Exhaust gases from diesel engines are extremely poisonous Whenever an engine is installed i...

Page 19: ...the use of a ground rod is sufficient KD1800 KD6 PRE SETUP GENERATOR NEC articles 250 91a and 250 95 sets the following grounding requirements 1 Use one of the following wire types to connect the gene...

Page 20: ...the cable selection chart Table 3 as a guide for selecting proper cable size KD1800 KD6 PRE SETUP GENERATOR n o i t a r e p O e s a h P e l g n i S z H 0 6 n o i t c e l e S e l b a C n o i s n e t x...

Page 21: ...tly after filling Handle fuel in a safety container If the container does not have a spout use a funnel CAUTION NEVER fill the fuel tank while the engine is running or in the dark Diesel fuel spillage...

Page 22: ...ssed with the thumb as shown in Figure 8 below CAUTION When adding coolant or anti freeze to the radiator DO NOT remove the radiator cap until the unit has completely cooled Figure 5 Fan Belt Tension...

Page 23: ...rloading GFCI Circuit Breaker Single Pole This single pole 15 amp breaker protects the GFCI receptacle from short circuiting or overloading GFCI Receptacle Before connecting a load to the generator s...

Page 24: ...th may result without this transfer switch NOTE If wattage is not given on the equipment s name plate approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage W...

Page 25: ...xhaust away from nearby personnel Engine Starting Procedure Diesel 1 ALWAYS operate the generator with the doors in the closed position Operation with the doors open may cause insufficient cooling to...

Page 26: ...sidewhileturningtheelement ALWAYSkeepthepressureofthecompressedairbelow 99 psi 5 Ifcarbonoroiladherestotheelement soaktheelement in detergent for 15 minutes then wash it several times in water rinse w...

Page 27: ...el lines and clamp bands become worn replace them immediately Replace all rubber fuel lines every two years Replacing the Fuel Filter Every 400 hours Replace the fuel filter Figure 11 every 400 hours...

Page 28: ...ovetheradiatorcap Figure12 onlyaftertheengine hascompletely cooled andchecktoseethatthecoolant reaches the supply port 2 Check the coolant level in the reserve tank Figure 13 make sure it is filled to...

Page 29: ...hould be replaced 1 Make sure each electrolyte level Figure 14 is to the bottom of the vent well If necessary add distilled water in a well ventilated area Battery CAUTION CAUTION CAUTION CAUTION CAUT...

Page 30: ...ults should be the same Replace the capacitor if no meter deflection or continuity has been indicated by the ohmmeter Flashing Rotor Procedure 1 Disconnect all incoming power leads to the generator 2...

Page 31: ...llowing is required z Drain the fuel tank completely z Completely drain the oil from the crankcase and refill with fresh oil z Disconnect the negative battery cable from the battery z Clean all extern...

Page 32: ...v s d a e l e r i w n e k o r b r o e s o o L s n o i t c e n n o c d n a s e r i w d a e l k c e h C d e t r o h s r o n e p o r o t o R s d a e l n e e w t e b e c n a t s i s e r e r u s a e M d e...

Page 33: ...e l C g n i n o i t c n u f l a m p m u p n o i t c e j n I e c a l p e r r o r i a p e R t f a h s m a c t f a h s k n a r c f o e r u z i e S g n i r a e b r o r e n i l r e d n i l y c n o t s i p...

Page 34: ...e i f i c e p s e h t o t e c u d e R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r...

Page 35: ...KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 35 NOTE PAGE...

Page 36: ...n the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the correspondingpartisu...

Page 37: ...TERTEMPERATURE SENSOR 1 20511 IGNITION SWITCH 2 12940 KEYS 1 29344 TIMER GLOW PLUG 1 1624173350 BYPASSHOSE 1 1626672941 UPPER RADIATOR HOSE 1 1628672851 LOWER RADIATOR HOSE 1 1661611013 AIR CLEANER 1...

Page 38: ...PAGE 38 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KD1800 KD6 NAMEPLATE AND DECALS...

Page 39: ...MAIN BREAKER 1 13 DCL190 DECAL PRE HEAT LAMP 1 14 DCL191 DECAL DANGER EXPLOSIVE GAS 1 15 DCL192 DECAL OIL DRAIN 1 16 DCL193 DECAL CAUTION CHECK OIL LEVEL 1 17 DCL194 DECAL CAUTION CHECK COOLANT LEVEL...

Page 40: ...PAGE 40 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KD1800 KD6 ENCLOSURE ASSY ENCLOSURE ASSY...

Page 41: ...ER CORD 1 13 29260 SUPPORT RIGHT LEG 1 14 29262 SUPPORT LEFT LEG 1 15 29281 HOLD BACK DOOR AUSTIN 5601 4 2 16 29282 HANDLE DOORT LOCKING 2 17 29284 CAM DOOR HANDLE 2 18 29285 SPACER DOOR HANDLE 2 19 2...

Page 42: ...T A R T E R SWITCH C O NTACT START DEMARR A G E P R E H E A T P R E C H A U F F A G E AC INPUT WIRING BACK VIEW FRONT VIEW CABINET TOP 2 22 24 25 10 17 9 7 14 12 11 13 24 3 28 23 23 4 1 3 13 20 NOTES...

Page 43: ...UR METER ISSPRO R8861HV 1 11 19223 CIRCUIT BREAKER 30A 277V 2 12 29376 CIRCUIT BREAKER 15A 277 VAC 1 13 19266 RIVNUT 1 4 20 9 14 19695 CONN STRAIN RELIEF 625 TO 750 1 15 6900446 SEAL RING 755 ID 1 16...

Page 44: ...2 3 4 5 6 8 7 5 6 9 10 11 12 6 14 19 14 12 15 20 16 17 18 NOTES ROUTE ENGINE CABLE HARNESS THROUGH CLAMPS 1 1 15 6 12 1 2 6 19 USED WITH SERIAL NUMBERS UP TO S N FK30000051 2 2 BASE AND CRADLE SHOWN...

Page 45: ...0 SCREW HHC 3 8 16 x 2 1 4 4 6 4001 WASHER FLAT 3 8 PLTD STD USS 8 7 0655 SCREW HHC 5 16 x 18 x 1 8 8 0161C WASHER LOCK 5 16 MED 8 9 29270 BRACKET GENERATOR MOUNT 1 10 29292 MOUNT ENGINE D905BG 2 11 0...

Page 46: ...16 05 KD1800 KD6 RADIATOR ASSY RADIATOR ASSY NOTES RADIATOR SUPPORT BRACKET IS WELDED TO RADIATOR SUPPORT BRACKET IS NOT USED IN THIS APPLICATION 1 1 UPPER RADIATOR HOSE LOWER RADIATOR HOSE 2 1 3 4 1...

Page 47: ...ADIATOR LOWER 1 6 0205650060 NUT 4 7 0105350614 BOLT 4 8 0451250060 WASHER LOCK 4 9 0401450060 WASHER PLAIN 4 10 0102350612 BOLT 6 11 0401550060 WASHER SPLIT 6 12 0948 WASHER FLAT 1 4 SAE 6 13 11983 B...

Page 48: ...PAGE 48 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KD1800 KD6 AIR CLEANER AND MUFFLER ASSY AIR CLEANER AND MUFFLER ASSY...

Page 49: ...D AIR CLEANER 1 5 0112350835 BOLT 1 6 0175450610 FLANGE BOLT 3 7 7663058110 COVER MUFFLER 1 8 6795058510 MUFFLER ASSY 1 9 1661611571 STAY AIR CLEANER 1 10 0112350820 BOLT 1 11 0112350816 BOLT 1 12 011...

Page 50: ...TS OPERATION MANUAL REV 1 06 16 05 KD1800 KD6 BATTERY ASSY BATTERY ASSY BATTERY 1 NEGATIVE BLACK POSITIVE RED 2 3 4 5 6 NOTES BATTERY TRAY IS WELDED TO PANEL AND CANNOT BE PURCHASED SEPARTELY 1 1 7 8...

Page 51: ...TTERY ASSY NO PART NO PART NAME QTY REMARKS 1 10024 NUT NYLOC 1 4 20 1 2 0948 WASHER FLAT 1 4 SAE 1 3 29311 HOLD DOWN BATTERY 1 4 10315 BATTERY WET 12V GR22 1 5 10313 CABLE NEG BATTERY BLK 20 1 6 1930...

Page 52: ...PAGE 52 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KD1800 KD6 DRAIN PLUG ASSY DRAIN PLUG ASSY 1 2 3 4 5 6 8 8 CONNECT TO ENGINE CRANKCASE DRAIN HOLE 9 3 4 5 7 19 IN 483 MM...

Page 53: ...O PART NAME QTY REMARKS 1 29304 FITTING 12 x 1 25 MM TO 3 8 HOSE BEAD 1 2 29274 BLOCK REMOTE FLUID DRAIN 1 3 0948 WASHER FLAT 1 4 SAE 8 4 0181B WASHER LOCK 2 5 4514 SCREW HHC 1 4 20 x 5 8 2 6 29272 FI...

Page 54: ...Y RETURN FUEL INLET PORT LINE FUEL PUMP PRIMER BULB FUEL FILTER TO ENGINE FUEL RETURN LINE FUEL TANK FUEL OUTLET PORT LINE CONNECT TO FUEL INJECTOR PUMP 3 IN 76 MM 23 IN 584 MM 24 5 IN 622 MM NOTES SE...

Page 55: ...NO PART NO PART NAME QTY REMARKS 1 5283 NUT NYLOC 5 16 18 2 2 0300B WASHER FLAT 5 16 2 3 0202 SCREW HHC 5 16 x 18 x 1 2 4 19473 CLAMP WORM HOSE 1 4 5 8 6 5 60013 HOSE 25 I D RUBBER FUEL LINE 4 FT 6 60...

Page 56: ...PAGE 56 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KD1800 KD6 GENERATOR ASSY GENERATOR ASSY...

Page 57: ...TED CONNECTION BOX ASSY 1 INCLUDES ITEMS W 21 78980604 CAPACITOR 440V 60UF 1 22 95053 TERMINAL BLOCK 3 POLE 1 23 7292670A GROUNDING LEAD ASSEMBLY 1 24 84686801 DECAL GROUND SYMBOL 1 25 76510402 CAPACI...

Page 58: ...PAGE 58 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KD1800 KD6 CONTROL BOXWIRING DIAGRAM Control Box Wiring Diagram...

Page 59: ...KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 59 KD1800 KD6 GENERATORWIRING DIAGRAM GeneratorWiring Diagram...

Page 60: ...PAGE 60 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KD1800 KD6 ENGINEWIRING DIAGRAM Engine Wiring Diagram...

Page 61: ...KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 61 NOTE PAGE...

Page 62: ...PAGE 62 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KUBOTA D905 EBG2 CRANKCASE ASSY CRANKCASE ASSY...

Page 63: ...1 060 1624196010 PLUG 3 070 1552196020 PLUG 2 080 1739196160 PLUG EXPANSION 3 090 1627196160 PLUG EXPANSION 1 100 0501200508 PIN STRAIGHT 2 110 0501200814 PIN STRAIGHT 2 120 0501200610 PIN STRAIGHT 2...

Page 64: ...PAGE 64 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 OIL PAN ASSY KUBOTA D905 EBG2 OIL PAN ASSY...

Page 65: ...ART NO PART NAME QTY REMARKS 010 1661301500 COMPLETE OIL PAN 1 030 0102350612 BOLT 22 040 1654133750 PLUG DRAIN 1 050 1545196670 GASKET 1 060 1522133750 PLUG 1 070 6C09058960 GASKET 1 080 1624132114 F...

Page 66: ...PAGE 66 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 CYLINDER HEAD ASSY KUBOTA D905 EBG2 CYLINDER HEAD ASSY...

Page 67: ...0 HOOK ENGINE 1 030 0112350814 BOLT 2 040 1602203040 COMPLETE CYLINDER HEAD 1 050 1532196260 CAP SEALING 1 060 1526196010 PLUG 2 070 1624113540 GUIDE INLET VALVE 3 080 1624113560 GUIDE EXHAUST VALVE 3...

Page 68: ...PAGE 68 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 GEAR CASE ASSY KUBOTA D905 EBG2 GEAR CASE ASSY...

Page 69: ...ING 1 110 1624135070 ASSEMBLY ROTOR OIL PUMP 1 120 1625935132 COVER OIL PUMP 1 130 1624193120 SCREW CSK HD 5 140 1626404130 GASKET GEAR CASE 1 150 0102350645 BOLT 3 160 0102360650 BOLT 4 170 010235065...

Page 70: ...PAGE 70 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KUBOTA D905 EBG2 GEAR CASE ASSY HEAD COVER ASSY...

Page 71: ...OVER 1 030 1624105550 JOINT BREATHER PIPE 1 040 1624105140 PLATE B THER ELEMENT 1 050 1624105150 PLATE B THER ELEMENT 1 060 1624105670 ELEMENT BREATHER 1 070 1624105370 OIL SHIELD BREATHER 1 080 03024...

Page 72: ...PAGE 72 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 OIL FILTER ASSY KUBOTA D905 EBG2 OIL FILTER ASSY...

Page 73: ...KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 73 OIL FILTER ASSY NO PART NO PART NAME QTY REMARKS 010 1627132092 ASSEMBLY CARTRIDGE OIL 1 KUBOTA D905 EBG2 OIL FILTER ASSY...

Page 74: ...PAGE 74 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 DIPSTICK AND GUIDE ASSY KUBOTA D905 EBG2 DIPSTICK AND GUIDE ASSY...

Page 75: ...KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 75 DIPSTICK AND GUIDE ASSY NO PART NO PART NAME QTY REMARKS 010 1625936410 GAUGE OIL 1...

Page 76: ...PAGE 76 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 MAIN BEARING CASE ASSY KUBOTA D905 EBG2 MAIN BEARING CASE ASSY...

Page 77: ...BRG 1 020 1624104540 BOLT BEARING CASE 6 030 1626404360 GASKET BRG CASE 1 040 1624104813 COVER BEARLING CASE 1 050 1624104460 SEAL OIL 1 060 1626404820 GASKET 1 070 0102350625 BOLT 8 080 0102350620 B...

Page 78: ...PAGE 78 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 CAMSHAFT AND IDLE GEAR SHAFT ASSY KUBOTA D905 EBG2 CAMSHAFT AND IDLER GEAR SHAFT ASSY...

Page 79: ...1 040 1552193610 SCREW SET 1 050 1624116510 GEAR CAM 1 060 0571200518 KEY FEATHER 1 070 1624116270 STOPPER CAMSHAFT 1 080 0102350614 BOLT 2 090 1627124010 COMPLETE GEAR IDLE 1 100 1627124980 BUSH IDL...

Page 80: ...PAGE 80 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PISTON AND CRANKSHAFT ASSY KUBOTA D905 EBG2 PISTON AND CRANKSHAFT ASSY...

Page 81: ...00401 BALL 3 110 1624124110 GEAR CRANK 1 120 1627195230 KEY 1 130 1624135630 GEAR OIL PUMP DRIVE 1 140 1624123280 SLEEVE CRANKSHAFT 1 150 1624123250 COLLAR CRANKSHAFT 1 160 0481410280 O RING 1 170 162...

Page 82: ...PAGE 82 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 FLYWHEEL ASSY KUBOTA D905 EBG2 FLYWHEEL ASSY...

Page 83: ...O PART NO PART NAME QTY REMARKS 010 1668325014 COMPLETE FLYWHEEL 1 020 1626163820 GEAR RING 1 030 1624125160 BOLT FLYWHEEL 6 040 1668304610 HOUSING FLYWHEEL 1 050 1526191190 BOLT 8 060 3122014170 COVE...

Page 84: ...PAGE 84 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY KUBOTA D905 EBG2 FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY...

Page 85: ...3 100 1624116320 STOPPER FUEL C SHAFT 1 110 0102350612 BOLT 2 120 1668355010 ASSEMBLY SHAFT GOVERNOR 1 130 1668355310 SHAFT GOVERNOR 1 140 1669555390 HOLDER GOVERNOR GEAR 1 150 1668355320 GEAR GOVERN...

Page 86: ...PAGE 86 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 KUBOTA D905 EBG2 ENGINE STOP LEVER ASSY ENGINE STOP LEVER ASSY...

Page 87: ...S IDLE 1 020 1625954102 ASSEMBLY BOLT ADJUSTING 1 030 1584192020 NUT 1 040 1584192330 NUT CAP 1 050 1560196650 GASKET 2 060 1622154420 CAP 1 070 1624154120 BOLT ADJUSTING 1 080 1G03154210 NUT LOCK 1 0...

Page 88: ...PAGE 88 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 STOP SOLENOID ASSY KUBOTA D905 EBG2 STOP SOLENOID ASSY...

Page 89: ...N MANUAL REV 1 06 16 05 PAGE 89 STOP SOLENOID ASSY NO PART NO PART NAME QTY REMARKS 010 1745460010 SOLENOID STOP 1 020 1629960150 GASKET 1 030 0131110614 BOLT HEX SOC HD 2 040 0451250060 WASHER SPRING...

Page 90: ...PAGE 90 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 INJECTION PUMP ASSY KUBOTA D905 EBG2 INJECTION PUMP ASSY...

Page 91: ...UEL 1 030 0966180075 TUBE FUEL 1 040 1491142750 CLIP PIPE 2 050 1603051010 ASSEMBLY PUMP INJECTION 1 060 1600652092 SHIM INJECTION PUMP 1 0 20MM 060 1600652112 SHIM INJECTION PUMP 1 0 25MM 070 1600652...

Page 92: ...PAGE 92 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 INJECTION PUMP COMPONENT PARTS ASSY KUBOTA D905 EBG2 INJECTION PUMP COMPONENT PARTS ASSY...

Page 93: ...VE 3 090 1584194570 PIN JOINT 3 100 1584151200 O RING 6 110 1586291430 SCREW 6 120 1584151070 ASSEMBLY TAPPET 3 130 1584151250 PIN TAPPET GUIDE 3 140 1586151430 PIN CLAMP 1 150 1584151280 SPRING PLUNG...

Page 94: ...PAGE 94 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 GOVERNOR ASSY KUBOTA D905 EBG2 GOVERNOR ASSY...

Page 95: ...668356042 COMPLETE LEVER FORK 1 050 1981855600 BEARING 2 060 1981855340 WASHER 2 070 1668356130 LEVER FORK 1 080 1624156153 SHAFT FORK LEVER 1 090 1624194010 WASHER PLAIN 1 100 1624156330 BEARING MINI...

Page 96: ...PAGE 96 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 SPEED CONTROL PLATE ASSY KUBOTA D905 EBG2 SPEED CONTROL PLATE ASSY...

Page 97: ...050 0481400100 O RING 1 060 0541100420 PIN SPRING 2 070 1624194020 WASHER PLAIN 2 080 1624192020 NUT 2 090 1668356020 COMPLETE LEVER GOVERNOR 1 100 1627157720 LEVER ENGINE STOP 1 110 1547157980 SEAL...

Page 98: ...PAGE 98 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 NOZZLE HOLDER AND GLOW PLUG ASSY KUBOTA D905 EBG2 NOZZLE HOLDER AND GLOW PLUG ASSY...

Page 99: ...142500 ASSEMBLY PIPE OVER FLOW 1 050 1497142750 CLIP PIPE 2 060 1603253000 ASSEMBLY HOLDER NOZZLE 3 070 1584153622 GASKET 3 080 1907753650 SEAL HEAT 3 090 1627153712 PIPE INJECTION 1 100 1627153722 PI...

Page 100: ...PAGE 100 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 NOZZLE HOLDER COMPONENT PARTS ASSY KUBOTA D905 EBG2 NOZZLE HOLDER COMPONENTS ASSY...

Page 101: ...03294040 WASHER PLAIN 3 090 1603253610 PIECE NOZZLE 3 100 1603298100 ASSEMBLY WASHER ADJUST 3 OPTION 110 1603298500 WASHER ADJUSTING 3 0 10MM 110 1603298510 WASHER ADJUSTING 3 0 20MM 110 1603298520 WA...

Page 102: ...PAGE 102 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 FUEL PUMP MECHANICAL ASSY KUBOTA D905 EBG2 FUEL PUMP MECHANICAL ASSY...

Page 103: ...REV 1 06 16 05 PAGE 103 FUEL PUMP MECHANICAL ASSY NO PART NO PART NAME QTY REMARKS 010 1628552032 ASSEMBLY PUMP FUEL 1 020 1626452140 GASKET FUEL PUMP 1 030 0205650060 NUT 2 040 0451250060 WASHER SPRI...

Page 104: ...PAGE 104 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 ALTERNATOR AND PULLEY ASSY KUBOTA D905 EBG2 ALTERNATOR AND PULLEY ASSY...

Page 105: ...0 WASHER PLAIN 1 080 0102350616 BOLT 1 090 1661613860 COVER BELT 1 100 1624174250 PULLEY FAN 1 110 1626174280 PULLEY FAN DRIVE 1 120 1624191020 BOLT FAN DRIVE 1 130 1491197010 V BELT 1 37 6IN 140 1988...

Page 106: ...PAGE 106 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 ALTERNATOR COMPONENT PARTS ASSY KUBOTA D905 EBG2 ALTERNATOR COMPONENT PARTS ASSY...

Page 107: ...1588164710 PLATE RETAINER 1 110 1588193010 SCREW ROUND HEAD 4 120 1588164260 BOLT THROUGH 2 130 1588164780 BEARING BALL 1 140 1624164060 FRAME END 1 150 1624164230 COVER END 1 160 1623164850 ASSEMBLY...

Page 108: ...PAGE 108 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 STARTER ASSY KUBOTA D905 EBG2 STARTER ASSY...

Page 109: ...KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 109 STARTER ASSY NO PART NO PART NAME QTY REMARKS 010 1661263010 ASSEMBLY STARTER 1 12V 1 OKW 020 0112350830 BOLT 2 KUBOTA D905 EBG2 STARTE...

Page 110: ...PAGE 110 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 STARTER COMPONENT PARTS ASSY KUBOTA D905 EBG2 STARTER COMPONENT PARTS ASSY...

Page 111: ...1550463030 HOUSING 1 090 1661263020 ASSEMBLY SWITCH MAGNETIC 1 100 1550163380 HOLDER BRUSH 1 110 1540163390 SPRING BRUSH 4 120 1627163200 FRAME END 1 130 1123363280 GEAR 1 140 1921263100 ROLLER 5 150...

Page 112: ...PAGE 112 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 OIL SWITCH THERMOMETER AND PLUG ASSY KUBOTA D905 EBG2 OIL SWITCH THERMOMETER AND PLUG ASSY...

Page 113: ...RTS OPERATION MANUAL REV 1 06 16 05 PAGE 113 OIL SWITCH THERMOMETER AND PLUG ASSY NO PART NO PART NAME QTY REMARKS 010 SWITCH OIL 1 SEE PAGE 49 ITEM 20 020 1584196020 PLUG 1 KUBOTA D905 EBG2 OIL SWITC...

Page 114: ...PAGE 114 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 WATER FLANGE AND THERMOSTAT ASSY KUBOTA D905 EBG2 WATER FLANGE ANDTHERMOSTAT ASSY...

Page 115: ...020 1624173370 PIPE WATER RETURN 1 030 1929896020 PLUG 2 040 1626472920 GASKET WATER FLANGE 1 050 0102350616 BOLT 3 060 0102350655 BOLT 1 070 1624173350 PIPE WATER RETURN 1 080 1624173360 BAND PIPE 2...

Page 116: ...PAGE 116 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 WATER PUMP ASSY KUBOTA D905 EBG2 WATER PUMP ASSY...

Page 117: ...10 1625973032 ASSEMBLY PUMP WATER 1 020 1625973520 FLANGE WATER PUMP 1 030 1625973550 BEARING 1 040 1548173050 ASSEMBLY SEAL MECHANICAL 1 050 1625973510 IMPELLER WATER PUMP 1 060 1624173340 PIPE WATER...

Page 118: ...PAGE 118 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 WATER PIPE ASSY KUBOTA D905 EBG2 WATER PIPE ASSY...

Page 119: ...ENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 119 WATER PIPE ASSY NO PART NO PART NAME QTY REMARKS 010 1628572860 PIPE WATER 1 020 1624172870 PIPE WATER 1 030 3620082720 CLAMP 2 KUBOTA D905 EBG2...

Page 120: ...PAGE 120 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 FAN ASSY KUBOTA D905 EBG2 FAN ASSY...

Page 121: ...6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 121 FAN ASSY NO PART NO PART NAME QTY REMARKS 010 1554774112 FAN 1 020 0175450620 BOLT FLANGE 4 030 1587674150 COLLAR FAN 1 KUBOTA D905 EBG2...

Page 122: ...PAGE 122 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 VALVE AND ROCKER ARM ASSY KUBOTA D905 EBG2 VALVE AND ROCKER ARM ASSY...

Page 123: ...SET 060 1C01013150 SEAL VALVE STEM 6 070 1624113280 CAP VALVE 6 080 1626114264 SHAFT ROCKER ARM 1 090 0102350610 BOLT 2 100 1624114350 BRACKET ROCKER ARM 3 110 0541100428 PIN SPRING 1 120 1624114430...

Page 124: ...PAGE 124 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 INLET MANIFOLD ASSY KUBOTA D905 EBG2 INLET MANIFOLD ASSY...

Page 125: ...1 06 16 05 PAGE 125 INLET MANIFOLD ASSY NO PART NO PART NAME QTY REMARKS 010 1626111770 ASSEMBLY MANIFOLD INLET 1 020 1626111822 GASKET IN MANIFOLD 1 030 0102350618 BOLT 3 040 0102350630 BOLT 1 050 01...

Page 126: ...PAGE 126 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 EXHAUST MANIFOLD ASSY KUBOTA D905 EBG2 EXHAUST MANIFOLD ASSY...

Page 127: ...N MANUAL REV 1 06 16 05 PAGE 127 EXHAUST MANIFOLD ASSY NO PART NO PART NAME QTY REMARKS 010 1721312312 MANIFOLD EXHAUST 1 020 1626112350 GASKET EX MANIFOLD 1 030 1624191490 STUD 6 040 1627192010 NUT 6...

Page 128: ...PAGE 128 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 ACCESSORIES AND SERVICE PARTS ASSY KUBOTA D905 EBG2 ACCESSORIES AND SERVICE PARTS ASSY...

Page 129: ...PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 129 ACCESSORIES AND SERVICE PARTS ASSY NO PART NO PART NAME QTY REMARKS 010 1526312370 GASKET MUFFLER NA 1 020 0112350822 BOLT 4 KUBOTA D905 EBG2 ACCESSORIE...

Page 130: ...PAGE 130 KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 LABEL AND OPERATOR S MANUAL ASSY KUBOTA D905 EBG2 LABEL AND OPERATOR S MANUAL ASSY...

Page 131: ...1 LABEL AND OPERATOR S MANUAL ASSY NO PART NO PART NAME QTY REMARKS 010 1668389166 MANUAL INSTRUCTION 1 020 1622587114 NAME PLATE ENGINE 1 030 1942687903 LABEL 1 040 1942687880 LABEL INSTRUCTION 1 050...

Page 132: ...ltiquip shall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed andinnoeventshallMultiquipbeliableforloss of profit or good will or for any ot...

Page 133: ...KD1800 KD6 A C GENERATOR PARTS OPERATION MANUAL REV 1 06 16 05 PAGE 133 NOTE PAGE...

Page 134: ...a Manchester UK RioDeJaniero BR Guadalajara MX HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310...

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