MULTIQUIP Whisperwatt TLG-12SPX4 Operation And Parts Manual Download

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PARTS AND OPERATION MANUAL

OPERATION AND PARTS MANUAL

Revision #1 (12/17/09)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

WHISPERWATT

SERIES

MODEL TLG-12SPX4

60 Hz GENERATOR

Summary of Contents for Whisperwatt TLG-12SPX4

Page 1: ...PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Revision 1 12 17 09 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES WHISPERWATTTM SERIES MODEL TLG 12SPX4 60 Hz GENERATOR...

Page 2: ...PAGE 2 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 Diesel engine exhaust and some of...

Page 3: ...TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 PAGE 3 1 NOTE PAGE...

Page 4: ...or Components 18 Generator Control Panel 19 20 OutputTerminal Panel Familiarization 21 23 Load Application Max Amperage 24 Setup 25 28 Generator Start up Procedure 29 30 Generator Shut Down Procedure...

Page 5: ...ite N View Parts Diagrams N Order Parts N Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and q...

Page 6: ...e b m a h c n o i t s u b m o c l r i w s d e l o o c r e t a w e l c y C 4 s r e d n i l y C f o o N s r e d n i l y c 3 e k o r t S x e r o B m m 4 7 x m m 2 7 n i 9 2 x n i 3 8 2 t u p t u O d e t...

Page 7: ...SIONS TOP SIDE AND FRONT Figure 1 Dimensions S N O I S N E M I D 3 E L B A T r e t t e L e c n e r e f e R m m t f n o i s n e m i D A m m 0 9 5 n i 3 2 3 2 B m m 5 4 4 n i 2 5 7 1 C m m 0 0 5 n i 9 6...

Page 8: ...d if you do not follow directions You COULD be KILLED or SERIOUSLY injured if you do not follow directions You CAN be injured if you do not follow directions Gasoline engine exhaust gases contain pois...

Page 9: ...and clothing away from all moving parts to prevent injury WARNING ROTATING PARTS Wet Stacking is a common problem with diesel engines which are operated for extended periods with light or no load appl...

Page 10: ...quipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipme...

Page 11: ...rounded to a suitable earth ground GROUND ROD See installation in this manual NEVER use gas piping as an electrical ground Maintenance Safety NEVERlubricatecomponentsorattemptserviceonarunning machine...

Page 12: ...tery To avoid severe injury or DEATH DO NOT drop the battery There is the possibility of risk that the battery may explode DO NOT expose the battery to open flames sparks cigarettes etc The battery co...

Page 13: ...connections may cause damage to the generators and electrical shock NEVER insert any objects into the output receptacles during operation This is extremely dangerous ALWAYS turn off the generators and...

Page 14: ...ake sure the trailer that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound The following list of safety precautions should be followe...

Page 15: ...TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 PAGE 15 1 Figure 2 Typical Generator Grounding Application TLG 12SPX4 INSTALLATION...

Page 16: ...2 or larger b Aluminum 8 AWG 8 4 mm2 or larger 2 When grounding the generator Figure 2 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect t...

Page 17: ...are then rectified and are the excitation current for the exciter section When a heavy load such as a motor starting or a short circuit occurs the automatic voltage regulator AVR switches the configu...

Page 18: ...s t n e n o p m o C r o j a M r o t a r e n e G O N M E T I N O I T P I R C S E D 1 y l b m e s s A k n a T l e u F 2 y l b m e s s A r o t a i d a R d n a e n i g n E 3 y l b m e s s A r e l f f u M...

Page 19: ...TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 PAGE 19 1 Figure 4 Generator Control Panel TLG 12SPX4 GENERATOR CONTROL PANEL...

Page 20: ...low 7 1 PSI If this lamp is ever lit ON during normal operation of the generator the generator will immediately shutdown Check for possible trouble before restarting engine C Low Battery Fluid Lamp Th...

Page 21: ...amp 120V receptacle 30 amp 240V receptacle 30 amp 120 240V CS6369 receptacle 50 amp Throttle Lever Ground OutputTerminal Panel TheOutputTerminalPanel Figure5 shownbelowislocated ontheright handside l...

Page 22: ...ill decrease the voltage Figure 7 120 240V CS6369Twist Lock Auxiliary Receptacle TLG 12SPX4 OUTPUT TERMINAL PANEL FAMILIARIZATION Twist Lock DualVoltage 120 240VAC Receptacle Option There is one CS 63...

Page 23: ...Lugs or the convenience receptacles Figure 11 Make sure to read the operation manual before attempting to connect a load to the generator To protect the output terminals from overload a 3 pole 50A mai...

Page 24: ...load can cause a voltage drop which can burn out the appliance or tool and overheat the cable See Table 6 NOTE Before connecting this generator to any building s electrical system a licensed electrici...

Page 25: ...een the two notches Figure 12 on the dipstick See Table 8 for proper selection of engine oil Figure 13 Internal FuelTank System Refilling the Fuel System Fuel Check This generator has an internal fuel...

Page 26: ...Expansion 2 Remove fuel cap internal fuel tank and fill fuel tank as shown Figure 15 ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel tha...

Page 27: ...the negative battery terminal disconnected Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the KUBOTA Engine Owner s Manual Fan BeltTension A slack fan belt may c...

Page 28: ...ks If any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarity of...

Page 29: ...lation when operating Direct exhaust away from nearby personnel Before Starting 1 Place main circuit breaker Figure 20 on the controll panel in the OFF position prior to starting the engine Figure 20...

Page 30: ...run until manually stopped or an abnormal condition occurs Figure 28 Ammeter No Load 8 The ammeter Figure 28 will indicate zero amps with no load applied When a load is applied the ammeter will indic...

Page 31: ...t entire generator for any damage or loosening of components that may have occured during operation TLG 12SPX4 GENERATOR SHUT DOWN PROCEDURES NEVER stop the engine suddenly except in an emergency WARN...

Page 32: ...rvice After changing the air element press the dust indicator button to reset the indicator E C N A N E T N I A M N O I T C E P S N I 1 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0...

Page 33: ...er disassembling the fuel system bleed the system according to the following procedure See the KUBOTA Engine Manual for details To restart after running out of fuel turn the switch to the ON position...

Page 34: ...rgebrakingrequirestheinstallationofanactuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow v...

Page 35: ...d loosening of fasteners Replace all damaged parts suspension immediately Torqued suspension components as detailed in Table 14 Figure 33 Major Suspension Components TLG 12SPX4 TRAILER MAINTENANCE DO...

Page 36: ...the wheels is as follows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence see Figure 34 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes...

Page 37: ...TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 PAGE 37 1 TLG 12SPX4 GENERATORWIRING DIAGRAM Figure 35 GeneratorWiring Diagram...

Page 38: ...PAGE 38 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 ENGINEWIRING DIAGRAM Figure 36 Engine Wiring Diagram...

Page 39: ...l z z o n n o i t c e j n i n a e l C g n i n o i t c n u f l a m p m u p n o i t c e j n I e c a l p e r r o r i a p e R t f a h s m a c t f a h s k n a r c f o e r u z i e S g n i r a e b r o r e n...

Page 40: ...r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a...

Page 41: ...a t o R e v i t c e f e D e c a l p e r d n a k c e h C d l e i F r e t i c x E e v i t c e f e D 1 N C n o K J s s o r c a s m h o 3 7 1 r o f k c e h C t u p t u O e g a t l o V w o L t c e r r o c...

Page 42: ...ble items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit tha...

Page 43: ...0310502103 HOSE RADIATOR UPPER 1 B5310502203 HOSE RADIATOR LOWER 6 1585332435 FILTER OIL 5 1523143563 ELEMENT FUEL FILTER 3 0602046335 ELEMENT AIR 1 1747297011 FAN BELT 1 A9924800024 CAP AND FILTER FU...

Page 44: ...PAGE 44 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 GENERATOR ASSY GENERATOR ASSY...

Page 45: ...3100102 END BRACKET 1 6 8521384003 ARMATURE ASSY 1 7 D4153000202 END BRACKET 1 8 B0137000003 FIELD ASSY EXCITER 1 9 0017105035 HEX HEAD BOLT 4 10 D4153400403 GROMMET 2 11 D4131200004 SET BOLT 4 12 004...

Page 46: ...PAGE 46 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 CONTROL PANEL ASSY CONTROL PANEL ASSY...

Page 47: ...AD BOLT 4 15 0601806537 CIRCUIT BREAKER 50A 1 16 0021004060 MACHINE SCREW 2 16A 0040004000 SPRINGWASHER 2 16B 0041204000 PLAINWASHER 2 17 0601820663 AUTOMATICVOLTAGE REGULATOR 1 18 0027105016 MACHINE...

Page 48: ...PAGE 48 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 CONTROL PANEL ASSY CONTROL PANEL ASSY...

Page 49: ...ME QTY REMARKS 38 B0354400003 THROTTLE CABLE 1 39 3032143004 SPRING 1 40 0601812598 RECEPTACLE 5 20R 120V 20A 1 41 0601811031 RECEPTACLE L5 30R 125V 30A 1 42 0601811033 RECEPTACLE L6 30R 250V 30A 1 43...

Page 50: ...PAGE 50 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 ENGINE AND RADIATOR ASSY ENGINE RADIATOR ASSY...

Page 51: ...AD BOLT 4 14 B0310200203 FAN GUARD 1 15 0016906016 HEX HEAD BOLT 3 16 B0310502103 RADIATOR HOSE UPPER 1 17 B0310502203 RADIATOR HOSE LOWER 1 18 0605515112 HOSE BAND 2 19 0605515003 HOSE BAND 2 20 0602...

Page 52: ...PAGE 52 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 ENGINE RADIATOR ASSY TLG 12SPX4 ENGINE AND RADIATOR ASSY...

Page 53: ...RT NO PART NAME QTY REMARKS 42 0016906025 HEX HEAD BOLT 1 43 0016906016 HEX HEAD BOLT 2 44 0193600800 HOSE 1 45 0605515094 HOSE BAND 2 46 0314900350 RUBBER SEAL 2 47 0314900430 RUBBER SEAL 2 48 158413...

Page 54: ...PAGE 54 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 BATTERY ASSY BATTERY ASSY...

Page 55: ...PART NAME QTY REMARKS 1 0165105524 BATTERY 1 2 8722251004 BATTERY SHEET 1 3 7552253004 BATTERY BAND 1 4 7872251004 BATTERY BOLT 2 5 0037806000 WING NUT 2 6 0040006000 SPRINGWASHER 2 7 0041606000 PLAI...

Page 56: ...PAGE 56 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 MUFFLER ASSY MUFFLER ASSY...

Page 57: ...ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 1 B0331000503 MUFFLER 1 2 0016908020 HEX HEAD BOLT 4 3 0016908020 HEX HEAD BOLT 2 4 B0333002303 EXHAUST PIPE 1 5 1526312371 GASKET 1 REPLACES P N 060...

Page 58: ...PAGE 58 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 FUELTANK ASSY FUEL TANK ASSY...

Page 59: ...00004 RUBBER SEAL 1 12 7812014003 DRAIN JOINT 1 13 0802011104 PLUG 1 14 0150000018 O RING 1 15 0016906016 HEX HEAD BOLT 2 16 0199900930 DRAIN HOSE 1 17 0605515094 HOSE BAND 1 18 1553143012 FUEL FILTER...

Page 60: ...PAGE 60 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 ENCLOSURE ASSY ENCLOSURE ASSY...

Page 61: ...AME 1 12A B0493301604 LINING 1 13 0016908020 HEX HEAD BOLT 5 14 B0444300904 COVER REAR FRAME 1 14A B0494300304 LINING 1 15 0016908020 HEX HEAD BOLT 6 16 B0443200003 DOOR REAR FRAME 1 17 B0445600304 WI...

Page 62: ...PAGE 62 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 ENCLOSURE ASSY TLG 12SPX4 ENCLOSURE ASSY...

Page 63: ...0030006000 HEX NUT 4 35 0845047204 HINGE 2 35A 0845045004 WASHER 2 36 0845047104 HINGE 2 36A 0845045004 WASHER 2 37 0016908020 HEX HEAD BOLT 8 38 0845031504 CAP 4 39 8511864604 PLATE 1 40 0016906016 H...

Page 64: ...PAGE 64 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 RUBBER SEALS ASSY RUBBER SEALS ASSY...

Page 65: ...900690 RUBBER SEAL 1 2 0314900560 RUBBER SEAL 2 3 0314900920 RUBBER SEAL 2 4 0229400590 RUBBER SEAL 2 5 0229400900 RUBBER SEAL 2 6 0229400550 RUBBER SEAL 1 7 0314900635 RUBBER SEAL 2 8 0314900150 RUBB...

Page 66: ...PAGE 66 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 NAME PLATE ASSY NAME PLATE ASSY...

Page 67: ...R HIGH VOLTAGE 1 B93110050 2 11 A9504000014 DECAL DANGER INDOOR EXHAUST GAS 1 A90400001 ENGINE RADIATOR GROUP 3 1 6360610304 DECAL WATER 2 S 1880 3 2 B9504000304 DECAL CAUTION HIGH TEMPERATURE 1 B9040...

Page 68: ...PAGE 68 TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 TLG 12SPX4 NAME PLATE ASSY NAME PLATE ASSY...

Page 69: ...7 B0560100004 STRIPE 1 B06010000 7 8 B0560100604 STRIPE 1 B06010060 7 9 B0560100204 STRIPE 1 B06010020 7 10 B0560100304 STRIPE 1 B06010030 7 11 B0560100504 STRIPE 1 B06010050 7 12 B0560100404 STRIPE 1...

Page 70: ...s g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If...

Page 71: ...TLG 12SPX4 OPERATION AND PARTS MANUAL REV 1 12 17 09 PAGE 71 1 NOTE PAGE...

Page 72: ...erences and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the in...

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