MULTIQUIP WHISPERWATT DCA150USJ3CAN Operation And Parts Manual Download

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PAGE 102 — DCA150USJ3CAN 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (05/19/15)

RUBBER SEALS ASSY.

Summary of Contents for WHISPERWATT DCA150USJ3CAN

Page 1: ...ES To find the latest revision of this publication visit our website at www multiquip com Revision 1 05 19 15 OPERATION AND PARTS MANUAL WHISPERWATT SERIES MODEL DCA150USJ3CAN 60HZ GENERATOR JOHN DEER...

Page 2: ...3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 FUEL AND CHEMICAL EXPOSURE WARNINGS Diesel engine exhaust and some of its constituents are know to cause cancer birth defects and other r...

Page 3: ...eives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved...

Page 4: ...es 53 Maintenance 54 57 Trailer Maintenance 58 62 Trailer Wiring Diagram 63 Generator Wiring Diagram 64 3 600 VAC Auto Transformer Wiring Diagram 65 Engine Wiring Diagram 66 Battery Charger Wiring Dia...

Page 5: ...bsite View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and quali...

Page 6: ...e safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situatio...

Page 7: ...not recommended by MQ Power for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the neare...

Page 8: ...ction NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable Wet stacking is a co...

Page 9: ...operating condition ALWAYS shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating ALWAYS...

Page 10: ...generator Inspect for cuts in the insulation NEVER grab or touch a live power cord or cable with wet hands The possibility exists of electrical shock electrocution or death Make sure power cables are...

Page 11: ...cle of this equipment is over remove battery and bring to appropriate facility for lead reclamation Use safety precautions when handling batteries that contain sulfuric acid When the life cycle of thi...

Page 12: ...0 8 1 0 Frequency 60 Hz Speed 1800 rpm Aux AC Power Single Phase 60 Hz Aux Voltage Output 4 8 Kw 2 4 kW x 2 Dry Weight 7 099 lbs 3 220 kg Wet Weight 8 719 lbs 3 955kg Table 2 Engine Specifications Mod...

Page 13: ...E 13 DIMENSIONS Figure 1 Dimensions Table 3 Dimensions Reference Letter Dimension in mm Reference Letter Dimension in mm A 42 50 in 1080 mm F 128 00 in 3 250 mm B 40 20 in 1020 mm G 75 00 in 1 905 mm...

Page 14: ...TION AND PARTS MANUAL REV 1 05 19 15 INSTALLATION Figure 2 Typical Generator Grounding Application GENERATOR GROUND LUG GROUND CABLE REFERENCE NEC 250 83 C GROUND ROD FOR EARTH GROUND CONNECT TO BUILD...

Page 15: ...ator must set at least 6 inches above the floor or grade level in accordance to NFPA 110 Chapter 5 4 1 DO NOT remove the metal skids on the bottom of the generator They are to resist damage to the bot...

Page 16: ...the voltage regulator is supplied from the parallel connections of A to B A to D and C to D These three phases of the voltage input to the voltage regulator are then rectified and are the excitation...

Page 17: ...Figure 3 Major Components Table 4 Generator Major Components ITEM NO DESCRIPTION 1 Muffler Assembly 2 Engine Assembly 3 Air Filter Assembly 4 Generator Assembly 5 Battery Assembly 6 Output Terminal As...

Page 18: ...ons describe the controls and functions of the Diagnostic Display Panel Figure 4 1 Menu Button Press this button to enter or exit menu screens 2 Left Arrow Button Press this button to scroll through t...

Page 19: ...RPM LOAD RPM BATT VOLT ENG RPM OIL PRES 2 The first seven items of the Main Menu will be displayed Touching the Arrow Buttons will scroll through the menu selection 3 Touching the right arrow button w...

Page 20: ...ENG RPM 98 14 2 57 PSI 1000 RPM LOAD RPM BATT VOLT ENG RPM OIL PRES GO TO 1 UP DISPLAY G ADJUST BACKLIGHT ENGINE CONF SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS STORED CODES GO TO 1 UP DISPLA...

Page 21: ...M LOAD RPM BATT VOLT ENG RPM OIL PRES 2 The The first seven items of the Main Menu will be displayed Touching the Arrow Buttons will scroll through thr menu selection 3 Touching the right arrow button...

Page 22: ...PM BATT VOLT ENG RPM OIL PRES GO TO 1 UP DISPLAY G ADJUST BACKLIGHT ENGINE CONF SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS STORED CODES GO TO 1 UP DISPLAY G ADJUST BACKLIGHT ENGINE CONF SETUP...

Page 23: ...PT 1 1800 RPM MORE ENGINE SPEED PT 1 1800 RPM MORE FAULTS AND WARNING Auxiliary Gage Fault 1 During normal operation the single or four parameter screen will be displayed 2 The PVA Series of auxiliary...

Page 24: ...RPM BATT VOLT ENG RPM OIL PRES 125 F COOL TEMP 143 F OIL TEMP 57 PSI 1000 RPM ENG RPM OIL PRES SPN110 FMI10 HIGH COOLANT TEMP WARNING 1 of x MORE HIDE SPN110 FMI10 HIGH COOLANT TEMP 1 of x MORE HIDE...

Page 25: ...P SHUTDOWN 1 of x MORE HIDE COOL 1800 RPM 0 1500 3000 TEMP ENG RPM 98 14 2 57 PSI 1000 RPM LOAD RPM BATT VOLT ENG RPM OIL PRES 5 Touching the Enter Button once again will hide the fault and return the...

Page 26: ...LIGHT 98 14 2 57 PSI 1000 RPM LOAD RPM BATT VOLT ENG RPM OIL PRES CONTRAST ADJUSTMENT 1 Starting at the single or four engine parameter display touch the Menu Button 2 The main menu will pop up on the...

Page 27: ...ST BACKLIGHT ENGINE CONF SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ENGLISH ESPANOL FRANCAIS DEUTSCH DIAGNOSTIC DISPLAY 5 Touch the Enter Button to select the highlighted units 6 Touch the Men...

Page 28: ...Touch the Enter Button to activate the Use Defaults function GO TO 1 UP DISPLAY STORED CODES G ADJUST BACKLIGHT ENGINE CONF SETUP 4 UP DISPLAY SELECT UNITS SETUP 1 UP DISPLAY USE DEFAULTS CUSTOM SETUP...

Page 29: ...LOAD AT CURRENT RPM ENGINE OIL PRESSURE ENGINE COOLANT TEMPERATURE 1 3 2 ENGINE SPEED PERCENT LOAD AT CURRENT RPM ENGINE OIL PRESSURE ENGINE COOLANT TEMPERATURE 2 1 Note that the numbers now indicate...

Page 30: ...UP DISPLAY STORED CODES ENGINE CONFG ADJUST BACKLIGHT SETUP 1 UP DISPLAY SELECT UNITS SETUP 4 UP DISPLAY GO TO 1 UP DISPLAY STORED CODES ENGINE CONFG ADJUST BACKLIGHT SETUP 1 UP DISPLAY SELECT UNITS S...

Page 31: ...L ENGINE OIL PRESSURE ENGINE HOURS ENGINE OIL TEMPERATURE 3 1 4 2 Note the number to the right of the selected parameter indicating that the parameter is now assigned to that display location 125 F CO...

Page 32: ...Touch Select to view the software version currently in the diagnostic display 9 Touch Menu to return to Utilities Highlight Fault Conversion using the Arrows Touch Select to enter the Fault conversio...

Page 33: ...PM 0 1500 3000 TEMP ENG RPM 98 14 2 57 PSI 1000 RPM LOAD RPM BATT VOLT ENG RPM OIL PRES ENGINE CONF SETUP 4 UP DISPLAY SELECT UNITS STORED CODES G SETUP 1 UP DISPLAY ADJUST BACKLIGHT UTILITIES GAGE DA...

Page 34: ...ECU stating the displayed message is not supported DATA ERROR Diagnostic Display has received an error message from the ECU for the displayed message EMPTY No parameter selected for this 4 UP quadran...

Page 35: ...eter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off 5 Frequency Meter Indicates the output frequency in hertz Hz Normally 60 Hz 6 AC Ammeter In...

Page 36: ...urns off the engine has been preheated and will start automatically 4 Warning Lamp This lamp will illuminate when a critical engine fault has occured 5 Emergency Stop Lamp This lamp will illuminate wh...

Page 37: ...ns can be observed by monitoring the LED status indicators on the front of the controller module A MPEC Control Switch This switch controls the running of the unit If this switch is set to the OFF RES...

Page 38: ...generator Lift up on the cover to gain access to receptacles and terminal lugs NOTICE Terminal legs O and Ground are considered bonded grounds OUTPUTTERMINAL FAMILIARIZATION The Output Terminal Panel...

Page 39: ...369 receptacles Figure 9 provided on the output terminal panel These receptacles can only be accessed when the voltage selector switch is placed in the single phase 240 120 position Figure 9 120 240V...

Page 40: ...put terminals from overload a 3 pole 400A main circuit breaker is provided Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine Figure 12 Connecting Loads Over Cur...

Page 41: ...Factor By Load Type of Load Power Factor Single phase induction motors 0 4 0 75 Electric heaters incandescent lamps 1 0 Fluorescent lamps mercury lamps 0 4 0 9 Electronic devices communication equipme...

Page 42: ...Phase 480 270V Position 3 Line Line 208V 220V 240V 416V 440V 480V 1 Line Neutral 120V 127V 139V 240V 254V 277V Voltage Selector Switch Single Phase 240 120V Position 1 Line Neutral Line Line 120V Lin...

Page 43: ...itch Figure 15 Voltage Selector Switch 240 139V 3 Position AC Voltmeter Gauge Reading Place the ACVoltmeter Change Over Switch Figure 16 in theW U position and observe the phase to phase voltage readi...

Page 44: ...Selector Switch 3 240 139V Position 2 Connect the load wires to the UVWO terminals as shown in Figure 21 Figure 21 UVWO Terminal Lugs 3 240 139V Connections 3 Turn the voltage regulator knob Figure 21...

Page 45: ...regulator adjustment knob whenever fine tuning of the output voltage is required 1 240 120V UVWOTerminal Output Voltages 1 Place the voltage selector switch in the 1 240 120 position as shown in Figur...

Page 46: ...xists causing severe bodily harm even death CIRCUIT BREAKER ENCLOSURE DRILL NEW HOLE 2 DIA STRAIGHT FITTING LOCK RING BUSHING 3 600 VAC AUTO TRANSFORMER CONNECTIONS 3 After drilling make sure all shav...

Page 47: ...th the specified amount of oil as outlined in the John Deere Engine Owner s Manual Oil should be warm before draining Other types of motor oils may be substituted if they meet the following requiremen...

Page 48: ...nd or inhaling fumes CAUTION ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank NOTICE ONLY use 2 diesel fu...

Page 49: ...severe burns Table 12 Coolant Capacity Engine and Radiator 5 8 gal 22 liters Reserve Tank 2 quarts 1 9 liters Table 13 Anti Freeze OperatingTemperatures Vol Anti Freeze Freezing Point Boiling Point C...

Page 50: ...d reconnect negative terminal LAST POSITIVE NEGATIVE When connecting battery do the following 1 NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the...

Page 51: ...The engine s exhaust contains harmful emissions ALWAYS have adequate ventilationwhen operating Direct exhaust away from nearby personnel WARNING NEVER manually start the engine with the main GFCI or...

Page 52: ...Figure 49 will display the generator s output in VOLTS Figure 49 Frequency Meter 8 If the voltage is not within the specified tolerance use the voltage adjustment control knob Figure 50 to increase or...

Page 53: ...m the generator 7 Inspect entire generator for any damage or loosening of components that may have occurred during operation EMERGENCY SHUTDOWN PROCEDURE 1 Place the MPEC Control Switch Figure 59 in t...

Page 54: ...Check all Hoses and Clamps 4 X Clean Inside of Fuel Tank X Generator Measure Insulation Resistance Over 3M ohms X Check Rotor Rear Support Bearing X MAINTENANCE GENERAL INSPECTION Prior to each use t...

Page 55: ...sits or debris that have accumulated inside the fuel tank Figure 61 Fuel Tank Cleaning FUELTANK INSPECTION In addition to cleaning the fuel tank the following components should be inspected for wear R...

Page 56: ...anufacturer Close radiator cap tightly Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed DO NOT clean radiator core with any objects such as a scr...

Page 57: ...erator will be used in cold climates it is always a good idea to apply power to the jacket water heater at all times To apply power to the jacket water heater simply apply power to the jacket water he...

Page 58: ...sting tool rotate the starwheel of the adjuster assembly to expand the brake shoes Adjust the brake shoes out until the pressure of the linings against the drum makes the wheel very difficult to turn...

Page 59: ...ted Lubricate Brake components correct Replace and correct Dragging Brakes Brake lining thickness incorrect or not adjusted correctly Install new shoes and linings Enough brake fluid or correct fluid...

Page 60: ...kstands The possibility exists of the trailer falling thus causing equipment damage and severe bodily harm even death DANGER When performing trailer inspection and maintenance activities you must jack...

Page 61: ...o correct a leak through the rim If the rim is cracked the air pressure in the inner tube may cause pieces of the rim to explode break off with great force and cause serious eye or bodily injury Lug N...

Page 62: ...62 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 Figure 69 Wheel Lug Nuts Tightening Sequence NOTICE NEVER use an pneumatic air gun to tighten wheel lug nuts TRAILER MAINTEN...

Page 63: ...DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 PAGE 63 TRAILER WIRING DIAGRAM Figure 70 Trailer Towing Vehicle Wiring Diagram...

Page 64: ...PAGE 64 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 GENERATOR WIRING DIAGRAM Figure 71 Generator Wiring Diagram...

Page 65: ...DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 PAGE 65 3 600 VAC AUTO TRANSFORMER WIRING DIAGRAM Figure 72 3 Auto Transformer Wiring Diagram...

Page 66: ...PAGE 66 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 ENGINE WIRING DIAGRAM Figure 73 Engine Wiring Diagram...

Page 67: ...LE RECEPTACLE NOTES 1 2 RECEPTACLE IS MOUNTED ON OUTPUT TERMINAL PANEL ASSY 20 AMP 5 20R RECEPTACLE P N EE6131 HBL5369C HUBBLE RECEPTACLE 3 4 CORD CAROL 3 C 14 AWG P N EE56557 BLACK 14 AWG LINE L 120V...

Page 68: ...OUNTED ON OUTPUT TERMINAL PANEL ASSY 20 AMP 5 20R RECEPTACLE P N EE6131 HBL5369C HUBBLE RECEPTACLE 3 4 CORD CAROL 3 C 14 AWG P N EE56557 3 4 BLACK 14 AWG LINE L 120VAC INPUT WHITE 14 AWG NEUTRAL N GRE...

Page 69: ...meter Is wiring connection loose Check wiring and repair Is AVR defective Replace if necessary Defective Rotating Rectifier Check and replace Defective Exciter Field Check for approximately 17 3 ohms...

Page 70: ...coolant level Sending unit failure Replace sending unit Low battery voltage Replace charge battery High coolant temperature light is on Fan belt tension incorrect Tighten replace fan belt Air flow is...

Page 71: ...DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 PAGE 71 NOTE...

Page 72: ...es not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QT...

Page 73: ...ER INNER 1 RE135192 BELT FAN 1 M3310501803 RADIATOR HOSE UPPER 1 M3310501903 RADIATOR HOSE LOWER 1 RE504208 SENSOR WATER TEMP ENGINE SIDE 1 RE503867 SENSOR OIL PRESSURE ENGINE SIDE 1 0601870440 CIRCUI...

Page 74: ...PAGE 74 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 GENERATOR ASSY...

Page 75: ...06312 BEARING 1 2 C0130000603 STATOR ASSY 1 REPLACES P N C0134000904 M3960100324 3 0845041804 GROMMET 2 4 8131315202 END BRACKET 1 5 8101350013 FIELD ASSY EXCITER 1 6 0012110060 HEX HEAD BOLT 4 7 0042...

Page 76: ...PAGE 76 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 CONTROL BOX ASSY 6A 22A 72 73 74 71 17A 17B...

Page 77: ...T 2 15 0602120691 DIAGNOSTIC GAUGE 1 16 0601831330 DIAGNOSTIC SWITCH 1 17 0601813977 RECEPTACLE 1 17A 0601812891 DUST CAP 1 17B 0601812890 STRAIN RELIEF 1 18 0027103015 MACHINE SCREW 2 18A 0030003000...

Page 78: ...PAGE 78 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 CONTROL BOX ASSY 6A 22A 72 73 74 71 17A 17B...

Page 79: ...TCH 1 48 0601840073 RHEOSTAT VR 2W 1K OHM 1 49 0601840121 KNOB 1 50 0602202593 CONTROLLER 1 51 0021004040 MACHINE SCREW 2 51A 0207004000 HEX NUT 2 52 0601831340 SWITCH 1 53 0602103092 ALARM LAMP 4 53A...

Page 80: ...PAGE 80 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 ENGINE AND RADIATOR ASSY...

Page 81: ...ASHER LOCK 2 12 C0923200124 RADIATOR 1 12 1 0602011062 CAP 1 13 M9200100904 PLUG 1 14 0150000016 O RING 1 15 M3310202003 RADIATOR BRACKET 1 15A M3493114104 ACOUSTIC SHEET 1 16 0016910025 HEX HEAD BOLT...

Page 82: ...PAGE 82 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 ENGINE AND RADIATOR ASSY CONTINUED...

Page 83: ...56 0602202592 RELAY 1 57 0027106016 MACHINE SCREW 2 58 0030006000 HEX NUT 2 59 M4923200024 INTER COOLER 1 59A M3490201904 ACOUSTIC SHEET 2 60 M3310201803 INTER COOLER BRACKET 1 60A M3493114204 ACOUST...

Page 84: ...19 15 OUTPUT TERMINAL ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4...

Page 85: ...14 0016906016 HEX HEAD BOLT 4 15 M3236400004 OUTLET COVER CABLE 1 16 M3236300004 OUTLET COVER CABLE SUPPORTER 1 17 0016906020 HEX HEAD BOLT 6 18 0601815194 TERMINAL BLOCK 1 19 0027104016 MACHINE SCREW...

Page 86: ...19 15 OUTPUT TERMINAL ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4...

Page 87: ...ART NAME QTY REMARKS 39 0019208020 HEX HEAD BOLT 1 39A 0040508000 TOOTHED WASHER 1 40 0601812527 CONNECTOR 1 41 Y0601811177 RECEPTACLE 1 42 0027104015 MACHINE SCREW 2 43 M1358200804 WIRE HARNESS WATER...

Page 88: ...PAGE 88 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 BATTERY ASSY...

Page 89: ...220198 BATTERY 1 2 M9310500404 BATTERY SHEET 1 3 M9103000504 BATTERY BAND 1 4 0602220921 BATTERY BOLT SET 2 5 M3346901204 BATTERY CABLE 1 6 M3346901304 BATTERY CABLE 1 7 CABLE 1 MAKE LOCALLY 8 0030012...

Page 90: ...PAGE 90 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 MUFFLER ASSY...

Page 91: ...PART NO PART NAME QTY REMARKS 1 M3330100802 MUFFLER 1 2 0017112030 HEX HEAD BOLT 4 3 M3330100713 EXHAUST PIPE 1 4 M3333200304 GASKET 1 5 0017110050 HEX HEAD BOLT 4 6 0602325066 CLAMP BEND BOLT 1 7 M33...

Page 92: ...PAGE 92 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 FUEL TANK ASSY...

Page 93: ...R 5 3 2367700003 FUEL FILLER HOSE 1 4 0605515225 HOSE BAND 2 5 M3364400204 FIXTURE FUEL TANK 3 5A Y0222100985 ACOUSTIC SHEET 6 6 0016910025 HEX HEAD BOLT 12 7 0602022778 HOSE JOINT 2 9 M3364400104 PIC...

Page 94: ...5 19 15 ENCLOSURE 1 ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SU...

Page 95: ...2 0016910025 HEX HEAD BOLT 6 13 M3131400503 HOSE COVER 1 14 0016906020 HEX HEAD BOLT 7 15 M3131400404 HOSE COVER 1 16 0016906020 HEX HEAD BOLT 8 17 M3423500104 BRACKET 1 18 0016906016 HEX HEAD BOLT 6...

Page 96: ...PAGE 96 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 ENCLOSURE 1 ASSY CONTINUED...

Page 97: ...ACOUSTIC SHEET 1 35 M3463201104 BACK PLATE 2 36 0016906016 HEX HEAD BOLT 12 37 M3463201613 DUCT 1 37A M3493506004 ACOUSTIC SHEET 1 38 0016908020 HEX HEAD BOLT 10 39 M3463400303 DUCT COVER 1 40 001690...

Page 98: ...5 19 15 ENCLOSURE 2 ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SU...

Page 99: ...08020 HEX HEAD BOLT 6 6 M3443001503 DUCT 1 6A M3493305904 ACOUSTIC SHEET 1 7 M3443001603 DUCT 1 7A M3443005904 ACOUSTIC SHEET 1 8 0016908020 HEX HEAD BOLT 6 9 0016908020 HEX HEAD BOLT 6 10 0016910025...

Page 100: ...PAGE 100 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 ENCLOSURE 2 ASSY CONTINUED...

Page 101: ...1 27A M3493420204 ACOUSTIC SHEET 1 28 M3454000803 SIDE DOOR 1 28A M3494406404 ACOUSTIC SHEET 1 29 Y0605012309 DOOR HANDLE ASSY 4 29A C9312500004 RUBBER SEAL 4 30 0176060030 HEX NUT 16 REPLACES P N 020...

Page 102: ...PAGE 102 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 RUBBER SEALS ASSY...

Page 103: ...01105 RUBBER SEAL 2 10 0228900565 RUBBER SEAL 1 11 0228901025 RUBBER SEAL 4 12 0228900505 RUBBER SEAL 1 13 0229201090 RUBBER SEAL 1 14 0229201335 RUBBER SEAL 2 15 0228901335 RUBBER SEAL 1 16 022890065...

Page 104: ...50USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 BLACK WHITE GREEN RECEPTACLE IS MOUNTED ON OUTPUT TERMINAL PANEL 1 2 3 4 5 6 7 8 TO STARTER CONNECT TO CHASSIS GROUND BATTERY CHARGE...

Page 105: ...ART NAME QTY REMARKS 1 LC125002 CHARGER BATTERY 3 AMP 12V 1 2 GROMMENT 7 8 HOLE SIZE 1 OBTAIN LOCALLY 3 EE56557 CORD 3 CONDUCTOR 14 AWG 6 FT 1PC 1FT 4 SCREW M4X10 4 OBTAIN LOCALLY 5 WASHER LOCK M4 4 O...

Page 106: ...BLUE 1 0 AWG BLEU 1 0 AWG BLACK 1 0 AWG ROUGE 1 0 AWG RED 1 0 AWG NOIR 1 0 AWG WHITE 1 0 AWG BLANC 1 0 AWG BLACK BACKSIDE OF DOOR 3 2 1 1 4 5 7 9 8 1 6 16 15 10 14 13 12 10 11 11A 11B 19 19 11C 17 18...

Page 107: ...57534 HANDLE EXTERIOR 1 INCLUDESITEMW 10 EE50115 90 LIQUID TIGHT FITTING 2 11 BOLT 1 2 X 1 3 4 GRD 8 4 OBTAIN LOCALLY 11A WASHER FLAT 1 2 4 OBTAIN LOCALLY 11B WASHER LOCK 1 2 4 OBTAIN LOCALLY 11C NUT...

Page 108: ...CA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 1 2 3 4 RECEPTACLE IS MOUNTED ADJACENT TO HEATER COOLANT SENSOR RECEPTACLE IS MOUNTED ON OUTPUT TERMINAL PANEL HEATING ELEMENT AS...

Page 109: ...ON NO PART NO PART NAME QTY REMARKS 1 0229200870 RUBBER SEAL 1 1 AR50411 CORD ASSY 110 VOLTS 1 2 EE54798 KIT 110 VOLT COOLANT HEATER 1 INCLUDES ITEMS W 3 HBL5369C CONNECTOR 20AMP 125V 1 4 EE56557 CORD...

Page 110: ...PAGE 110 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 NAMEPLATE AND DECALS ASSY...

Page 111: ...9520200404 DECAL OVER CURRENT RELAY 1 M92020040 2 10 M9531000004 DECAL NOTICE TEMP GAUGE 1 M93100000 ENGINE AND RADIATOR GROUP 3 1 M9500000004 DECAL OIL DRAIN PLUG 1 M90000000 3 2 M9500100004 DECAL WA...

Page 112: ...PAGE 112 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 NAMEPLATE AND DECALS ASSY CONTINUED...

Page 113: ...SURE GROUP 8 1 M9512200004 DECAL MQ 1 M91220000 8 2 M9510200304 DECAL MQ POWER 2 M92010030 8 3 M3560102004 STRIPE 2 M36010200 8 4 M3560102603 STRIPE WHISPERWATT 2 M36010260 8 5 M3560102204 STRIPE 2 M3...

Page 114: ...PAGE 114 DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 NAMEPLATE AND DECALS ASSY CONTINUED...

Page 115: ...OVERLOAD ENGLISH 1 9 5A EE57071 DECAL NOTICE OVERLOAD FRENCH 1 9 6 EE57079 DECAL NOTICE SUPPLY WIRES ENGLISH 1 9 6A EE57080 DECAL NOTICE SUPPLY WIRES FRENCH 1 9 7 920214100 DECAL WARNING SPARKS ENGLIS...

Page 116: ...er products g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instr...

Page 117: ...DCA150USJ3CAN 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 05 19 15 PAGE 117 NOTES...

Page 118: ...act sales multiquip co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2015 MULTIQUIP INC Multiquip Inc the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc and may not be use...

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