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OPERATION AND PARTS MANUAL

 Revision #1 (12/15/05)

 Submersible Pumps

Model ST-2010 Series

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

www.discount-equipment.com

Discount-Equipment.com

Summary of Contents for ST-2010 Series

Page 1: ...RATION AND PARTS MANUAL Revision 1 12 15 05 Submersible Pumps Model ST 2010 Series THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES www discount equipment com D i s c o u n t E q u i p m e n t c o...

Page 2: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Page 3: ...Alert Symbols 5 Rules For Safe Operation 6 7 Dimensions 8 Specifications Pump Control Box 9 General Information 10 Components 11 Float Switches 12 Float Switch Piggy Back 13 Float Switch Control Box...

Page 4: ...referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Rotating Parts NEVER operate equipment with covers or guards...

Page 5: ...ase for normal operation The ST 2010B submersible pump requires 230 VAC 60 Hz single phase DO NOT restrict the flow of the discharge hose as it may cause overheating Be careful of discharge whipping u...

Page 6: ...T attempt to thaw out a frozen pump by using a torch or other source of flame Application of heat in this manner may heat the oil in the seal cavity above the critical point causing pump damage DO NOT...

Page 7: ...SUBMERSIBLE PUMPS DIMENSIONS Figure 1 ST 2010 Series Dimensions 23 82 in 605 mm 10 23 in 260 mm 3 14 in 80 mm 5 11 in 130 mm NPT 2 4 52 in 115 mm 3 54 in 90 mm 7 08 in 180 mm 4 37 in 111 mm 49 21 ft...

Page 8: ...e t u n i m s r e t i l 0 6 3 r e t e m a i D s d i l o S x a M m m 5 2 n i 0 0 1 d a e H x a M s r e t e m 7 6 1 t f 5 5 s r e t e m 7 6 1 t f 5 5 s r e t e m 7 3 1 t f 5 4 r e w o P w k 5 7 0 P H 0...

Page 9: ...here is a heavybuild upofmud grit siltordebris Ifthisconditionispresent install the pump on a platform before operating Thispumpmustalwaysbepositionedonaplatforminanupright position NEVER operate the...

Page 10: ...charge hose to avoid stress on the pump 5 AC Power Cable This unit is supplied with an AC power cable Always check the cable for signs of wear NEVER use a defective power cable Replace the cable immed...

Page 11: ...he all steel mercury switch is held by positioning pins Interior is filled with cell foam Suitable for most liquid environments Hermetically sealed Thick walled non corrosive PVC plastic enclosure Pre...

Page 12: ...ication ST 2010SERIES SUBMERSIBLE PUMPS FLOATSWITCH PIGGY BACK Figure 6 Single Float Switch Application Diagram Figure 6 shows a single float switch application For dual float switch capabilityuseaMod...

Page 13: ...r resistant control box provides watertight housing and glands to prevent water from leaking into the box andafloatswitchinterface WhenusingtheCB3controlbox onlytheSW 1WOPfloatswitch 2 canbeused noplu...

Page 14: ...RSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 PAGE 15 Figure 8 CB6 Control Box and Dual Float Switch Application Diagram ST 2010SERIES SUBMERSIBLE PUMPS FLOATSWITCH CONTROLBOX D i s c o u n t E q...

Page 15: ...mersible Pump Upright Position Correct 2 Makesurethepumpisalwaysplacedinanuprightposition nottilted Figure10 Neverpositionthepumpdirectlyona soft loosebottom Remembertoattainmaximumpumping capacityand...

Page 16: ...hecable from pulling out of the terminal block and also prevent moisture from entering the control box 3 Determine the length of the float switch wires then secure float switch wires to pump discharge...

Page 17: ...ree wires Each wire is color coded The colors are WHITE BLACK and GREEN Itisrecommendedthatthepowerbeing supplied to the control box ALWAYS beconnectedtoacircuitbreakeror a quick disconnect switch Thi...

Page 18: ...connectingpowerfrom thepump 2 Usingtheliftingrope liftthepumpupfromitscurrentposition Removethedischargehosefromthedischargeportonthe pump 3 Removeallpowercablesandfloatswitchesfromthecontrol box Plac...

Page 19: ...placehydrau lic oil Check the seal for wear damage 5 If oil level is low fill with SAE 10 weight non detergent hydraulicoil i e ShellTurbo32 orequivalent Filloilcavity 75 to 85 full allow air space fo...

Page 20: ...m e s U e l b m e s s a s i d w o l s i e c n a t s i s e r f I s m h o a g e m 5 1 y l e t a m i x o r p p a e b m e h t y r d o t s g n i d n i w e k a b d n a r o t o m p m u p p m u p d n a r o t...

Page 21: ...s Performance Curves ST 2010 SERIES SUBMERSIBLE PUMPS PERFORMANCE CURVES 80 60 40 10 MAX HEAD 45FT 13 7 METERS PUMPING CAPACITY 95 GPM 360 LPM 80 60 40 10 MAX HEAD 55FT 16 7 METERS PUMPING CAPACITY 95...

Page 22: ...POWER CORD BLACK WHITE GREEN CHASSIS GND WHITE BLACK BLACK POWER ON LAMP BLACK WHITE BLACK CONTACTOR L2 EXTERNAL 1 PHASE 115 VAC 60 Hz POWER SOURCE CIRCUIT BREAKER WHITE BLACK L1 GROUND L2 GREEN OFF M...

Page 23: ...PAGE 24 ST 2010 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 ST 2010SERIES SUBMERSIBLE PUMPS CONTROLBOXWIRINGDIAGRAM D i s c o u n t E q u i p m e n t c o m...

Page 24: ...BLACK LINE WHITE NEUTRAL GREEN GROUND CAPACITOR MAIN COIL AUX COIL CENTRIFUGAL SWITCH ST 2010 ST 2010A ST 2010B ST 2010CUL ELECTRIC MOTOR WIRING DIAGRAM LEAD WIRES AC POWER CORD U V BLACK LINE WHITE N...

Page 25: ...ed this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number colum...

Page 26: ...List may super cede replace the P N shown in the text pages of this book ST 2010 SERIES SUBMERSIBLE PUMP 1 TO 3 UNITS Qty P N Description 1 0202010T120 ACCORD WITH GLAND 1 0202010T081 OIL SEAL 1 02020...

Page 27: ...PAGE 28 ST 2010 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 ST 2010TCUL SUBMERSIBLETRASH PUMP ASSY ST 2010TCUL SUBMERSIBLE TRASH PUMP ASSY D i s c o u n t E q u i p m e n t c o m...

Page 28: ...76 0202005T076 BOLT 3 76 0202010T076 BOLT 4 81 0202005T081 OIL SEAL 1 112 0202010T112 OIL SEAL 1 119 0202010TCUL119 MOTOR 1 120 0202010T120 AC CORDW CORD GLAND 1 121 0202010T121 CORD CLAMP 1 122 0202...

Page 29: ...B CUL SUBMERSIBLE PUMP ASSY 263 265 266 641 103 563 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 214 2 8 112 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129 ST 2010 ST...

Page 30: ...B119 MOTOR 1 ST 2010B ONLY 119 0202010UL119 MOTOR 1 ST 2010CULONLY 120 0202010120 AC CORDW CORD GLAND 1 ST 2010ONLY 120 0202010A120 AC CORDW CORD GLAND 1 ST 2010AONLY 120 0202010B120 AC CORDW CORD GLA...

Page 31: ...B CUL SUBMERSIBLE PUMP ASSY 263 265 266 641 103 563 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 214 2 8 112 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129 ST 2010 ST...

Page 32: ...299 0202005299 SCREW 5 X 30 4 ST 2010B ST 2010CULONLY 299 0202005A299 SCREW 6MM X 40MM 4 ST 2010A ONLY 299 0202010299 SCREW 4 ST 2010 ONLY 431 0202010A431 NUT 2 ST2010A ST 2010B ST 2010CULONLY 445 02...

Page 33: ...PAGE 34 ST 2010 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 ST 2010 SERIES ELECTRIC MOTOR ASSY ST2010TCUL ELECTRIC MOTOR ASSY D i s c o u n t E q u i p m e n t c o m...

Page 34: ...0202010T4451 CONDENSER STARTING 1 445 2 0202010T4452 CONDENSER RUNNING 1 446 0202010T446 AUTO CUT PROTECTOR 1 447 1 0202010T4471 CENTRIFUGAL SWITCH 1 1 447 2 0202010T4472 CENTRIFUGAL SWITCH 2 1 539 0...

Page 35: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

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