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MULTIQUIP QP40TH, Parts And Operation Manual

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MULTIQUIP QP40TH Parts And Operation Manual Download Page 38

PAGE 38 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02)

HONDA GX340K1QA2 — PISTON ASSY.

PISTON ASSY.

Summary of Contents for QP40TH

Page 1: ...TMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail...

Page 2: ......

Page 3: ...NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY...

Page 4: ...gine 22 23 Preparation for Long Term Storage 24 Troubleshooting Pump 26 Troubleshooting Pump Engine 27 Explanation Of Code In Remarks Column 28 Suggested Spare Parts 29 Pump Assy 30 33 Specification a...

Page 5: ...Additional Discount 1 9 items 3 10 items 5 Dealer account number Dealer name and address Shipping address if different than billing address Return fax number Applicable model number Quantity part numb...

Page 6: ...not follow directions HAZARD SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined...

Page 7: ...Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your pump other property or the sur...

Page 8: ...estricted If the air flowisrestricteditwillcause serious damage to the pump or engine and may cause injury to people and property Remember the pump s engine gasoline models only gives off DEADLY gases...

Page 9: ...it NEVER block or restrict flow from discharge hose Remove kinks from discharge line before starting pump Operation with a blocked discharge line can cause water inside pump to overheat ALWAYS fill th...

Page 10: ...f i r t n e C e z i S e g r a h c s i D n o i t c u S m m 2 0 1 n i 0 0 4 g n i p m u P m u m i x a M y t i c a p a C e t u n i m s n o l l a g 1 1 6 e t u n i m s r e t i l 3 1 3 2 r e t e m a i D s...

Page 11: ...m 3 7 t n e m e c a l p s i D m c 9 8 3 n i u c 0 7 3 2 3 t u p t u O x a M M P R 0 0 6 3 P H 0 1 1 y t i c a p a C k n a T l e u F s r e t i l 5 6 s n o l l a g 2 7 1 l e u F e n i l o s a G e l i b...

Page 12: ...fugal pumps These pumps generally handle solids up to 1 2 the size of the discharge opening making them less likely to clog Also trash pumps are capable of handling water with 25 solids by weight The...

Page 13: ...lamps to secure the hose 7 Suction Hose Connect this flexible rubber hose to the suction port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type suction hose Con...

Page 14: ...Muffler Used to reduce noise and emissions Enginecomponentscangenerateextremeheat To prevent burns DO NOT touch these areas whiletheengineisrunningorimmediatelyafteroperating NEVER operatetheenginewit...

Page 15: ...pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 4 and wipe clean CAUTION CAUTION CAUTION CAUTION CAUTION NEVER operate the pump...

Page 16: ...ock the flow of water CAUTION Pump casing must be filled with water before using pump Otherwise pump will not be able to begin pumping DONOTopenfillcapifpumpishot Water inside may be under pressure WA...

Page 17: ...Engine FuelValve Lever ON Position Figure 7 Throttle Lever 1 3 Start Position 3 Place the choke lever Figure 8 in the OPEN position if starting a cold engine 4 Placethechokelever Figure9 inthe CLOSED...

Page 18: ...s andnoisesthatwould associatewithalosecomponent 9 To begin pumping place the throttle lever Figure 13 in the RUN position Figure 12 Choke Lever Closed Figure 23 Throttle Lever Run Stopping The Engine...

Page 19: ...QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 PAGE 19 NOTE PAGE...

Page 20: ...ng shims from behind the impeller 3 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller 25 in Hg inches of...

Page 21: ...QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 PAGE 21 QP40TH MAINTENANCE PUMP Figure 17 PumpVacuumTester...

Page 22: ...H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S e l d I T S U J D A K C E H C 2 X e c n a r a e l C e v l a V T S U J D A K C E H C 2...

Page 23: ...air cleaner cover and foam filter element as shown in Figure 20 2 Tap the paper filter element Figure 20 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207...

Page 24: ...m the pump and drain out any water from left in the housing z Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a light film of oil to reduce corrosion A spray ca...

Page 25: ...QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 PAGE 25 NOTE PAGE...

Page 26: ...o l c r e n a e l C r i A r e n a e l c r i a e c a l p e r r o n a e l C g u l p k r a p s d n a e l b a l i a v a s i l e u F n o i s s e r p m o c s e t i n g i w o l t e k s a g d a e h r e d n i...

Page 27: ...s i r b e D g n i s u o h p m u p n a e l C e t u l o v d n a r e l l e p m i n e e w t e b e c n a t s i d h c u m o o T r e l l e p m i e c a l p e r r o s m i h s g n i d d a y b e c n a r a e l c...

Page 28: ...ith this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit Note If more than on...

Page 29: ...INER 3 0852854525 ADJUST LINER 1 1418040030 IMPELLER 2 0489312300 O RING CASING VOLUTE 1 0489352400 O RING DRAIN COVER 1 1412000130 VOLUTE CASING 1 1401350350 CHECKVALVE 4 0631211100 DRAIN CAP 3 04803...

Page 30: ...PAGE 30 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 QP40TH PUMP ASSY PUMP ASSY...

Page 31: ...DIA 12 x 65 2 14 1414214010 BASE 1 15 1437214020 ENGINE BASE 1 16 0723302546 CUSHION RUBBER 4 17 1401350350 CHECK VALVE 1 18 1401330360 DELIVERY COVER PACKING 1 19 0489312300 O RING VOLUTE CASING DIA...

Page 32: ...PAGE 32 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 QP40TH PUMP ASSY PUMP ASSY...

Page 33: ...24 UNF x25 1 35 0105051045 BOLT ENGINE M10 x 25 4 36 0205450120 NUT DELIVERY SUCTION COVER M12 8 37 0205450100 NUT CUSHION RUBBER CASING ENGINE 18 PUMP M10 38 0205450055 NUT 5 16 4 39 0451250120 SPRI...

Page 34: ...PAGE 34 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 AIR CLEANER ASSY HONDA GX340K1QA2 AIR CLEANER ASSY...

Page 35: ...1 4 17231ZE3W00 COVER AIR CLEANER 1 5 17232891000 GROMMET AIR CLEANER 1 6 17235ZH9N00 NOSE MUFFLER 1 7 17238ZE2310 COLLAR AIR CLEANER 2 8 17239ZE1000 COLLAR B AIR CLEANER 1 9 17410ZH9N00 ELBOW AIR CLE...

Page 36: ...PAGE 36 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 CAMSHAFT ASSY HONDA GX340K1QA2 CAMSHAFT ASSY...

Page 37: ...ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE IN 1 8 14721ZE3000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER IN VALVE SPRING 1 11 14773ZE2000 RETAINER EX VALVE SP...

Page 38: ...PAGE 38 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 HONDA GX340K1QA2 PISTON ASSY PISTON ASSY...

Page 39: ...3003 RING SET PISTON OS 0 50 1 1 13013ZE3003 RING SET PPISTON 0 75 1 2 13101ZE3W00 PISTON STANDARD 1 2 13102ZE3W00 PISTON OS 0 25 1 2 13103ZE3W00 PISTON OS 0 50 1 2 13104ZE3W00 PISTON 0 75 1 3 13111ZF...

Page 40: ...PAGE 40 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 CRANKCASE COVER ASSY HONDA GX340K1QA2 CRANKCASE COVER ASSY...

Page 41: ...7 15625ZE1003 GASKET OIL FILLER CAP 1 8 15625ZE1003 GASKET OIL FILLER CAP 1 9 16510ZE3000 GOVERNOR ASSEMBLY 1 INCLUDES ITEMS W 10 16511ZE8000 WEIGHT GOVERNOR 3 11 16512ZE3000 HOLDER GOVERNORWEIGHT 1...

Page 42: ...PAGE 42 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 CRANKSHAFT ASSY HONDA GX340K1QA2 CRANKSHAFT ASSY...

Page 43: ...PAGE 43 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE3601 CRANKSHAFT Q TYPE 1 INCLUDES ITEMS W 5 13351ZE3010 WEIGHT BALANCER 1 6 90756ZE2600 KEY 6 3X6 3X43 1 7 961006207000 BEARING RADIAL...

Page 44: ...PAGE 44 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 CYLINDER BARREL ASSY HONDA GX340K1QA2 CYLINDER BARREL ASSY...

Page 45: ...737 5 90013883000 BOLT FLANGE 6X12 CT200 1 USE UP TO ENGINE SN 2639737 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 9 91201ZE3004 OIL SEAL 35X52X8 1 10 91201ZE9003 OIL SEAL 8X14X5...

Page 46: ...PAGE 46 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 CYLINDER HEAD ASSY HONDA GX340K1QA2 CYLINDER HEAD ASSY...

Page 47: ...KET CYLINDER HEAD 1 6 12310ZE3791 COVER HEAD 1 7 12315ZE3840 TUBE BREATHER 1 8 12391ZE2020 GASKET CYLINDER HEAD COVER 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE8000 BOLT STUD 8X131 5 2 12 90047ZE20...

Page 48: ...PAGE 48 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 FAN COVER ASSY HONDA GX340K1QA2 FAN COVER ASSY...

Page 49: ...FAN R8 BRIGHT RED 1 3 19631ZE3W00 SHROUD 1 4 32197ZH8003 SUB HARNESS 1 USE UP TO ENGINE SN 2639737 5 36100ZE1015 SWITCH ASSEMBLY ENGINE STOP 1 USE UP TO ENGINE SN 2639737 5 36100ZH7003 SWITCH ASSEMBL...

Page 50: ...PAGE 50 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 FLYWHEEL ASSY HONDA GX340K1QA2 FLYWHEEL ASSY...

Page 51: ...RKS 1 19511ZE3000 FAN COOLING 1 2 28450ZE3W11 PULLEY STARTER SCREEN GRID 1 4 31100ZE3701 FLYWHEEL 1 6 90201ZE3V00 NUT SPECIAL 16MM 1 1 USE FROM ENGINE SN 2536523 6 90201ZE3790 NUT SPECIAL 16MM 1 USE U...

Page 52: ...PAGE 52 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 FUEL TANK ASSY HONDA GX340K1QA2 FUELTANK ASSY...

Page 53: ...NH31 MCKINLEY WHITE 1 3 17510ZE3010ZD TANK FUEL T34 SIMPSON BLUE 1 5 17620ZH7023 CAP FUEL FILLER 1 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP 1 7 17672ZE2W01 FILTER FUEL 1 10 91353671003 O...

Page 54: ...PAGE 54 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 IGNITION COIL ASSY HONDA GX340K1QA2 IGNITION COIL ASSY...

Page 55: ...IL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE2023 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 4 31512ZE2000 GROMMET WIRE 1 7 36101ZE2701 WIRE STOP SWITCH 430MM 1 10 900...

Page 56: ...PAGE 56 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 HONDA GX340K1QA2 CARBURETOR ASSY CARBURETOR ASSY...

Page 57: ...USE UP TO ENGINE SN 2519695 10 16124ZE0005 SCREW THROTTLE STOP 1 11 16166ZE3W50 NOZZLE MAIN 1 12 16172ZE3W10 COLLAR SET 1 13 16173001004 GASKET FUEL STRAINER CUP 1 14 16211ZE3000 INSULATOR CARBURETOR...

Page 58: ...PAGE 58 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 CARBURETOR ASSY HONDA GX340K1QA2 CARBURETOR ASSY...

Page 59: ...2 16957ZE1812 GASKET VALVE 1 23 16967ZE0811 CUP FUEL STRAINER 1 24 93500030060H SCREW PAN 3X6 2 USE FROM ENGINE SN BE80B B 25 9430520122 PIN SPRING 2X12 1 26 99101ZH80880 JET MAIN 88 OPTIONAL 1 26 991...

Page 60: ...PAGE 60 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 MUFFLER ASSY HONDA GX340K1QA2 MUFFLER ASSY...

Page 61: ...18330ZE2W00 PIPE EX 1 5 18331ZE3810 CAP MUFFLER 1 6 18333ZF6W01 GASKET EX PIPE 1 6 18333ZK6Y00 GASKET EX PIPE WACKER 1 8 18355ZE3010 ARRESTER SPARK 1 9 18381ZE2W10 GASKET MUFFLER ARRESTER 1 11 9001388...

Page 62: ...PAGE 62 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 RECOIL STARTER ASSY HONDA GX340K1QA2 RECOIL STARTER ASSY...

Page 63: ...RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 9 28445ZE2W01 HOL...

Page 64: ...PAGE 64 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 HONDA GX340K1QA2 CONTROL ASSY...

Page 65: ...1ZE3W00 LEVER CONTROL 1 9 16574ZE1000 SPRING LEVER 1 10 16575ZE2W00 WASHER CONTROL LEVER 1 11 16576891000 HOLDER CABLE 1 12 16589ZE1000 SPACER CONTROL LEVER 1 14 16584883300 SPRING CONTROL ADJUSTING 1...

Page 66: ...PAGE 66 QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 LABELS ASSY HONDA GX340K1QA2 LABELS ASSY...

Page 67: ...02 PAGE 67 LABELS ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZE3W01 EMBLEM 1 3 87522ZH9000 LABEL CAUTION 1 4 87528ZE2810 MARK CHOKE EXTERNAL 1 6 87532ZH8810 MARK OIL ALERT E 1 9 89218ZE1000 WRENCH...

Page 68: ...hall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed andinnoeventshallMultiquipbeliableforloss of profit or good will or for any other speci...

Page 69: ...QP40TH PARTS OPERATION MANUAL REV 1 10 01 02 PAGE 69 NOTE PAGE...

Page 70: ...o BR Guadalajara MX HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT...

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