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PAGE 36 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)

YANMAR L70EE-D — CYLINDER HEAD & COVER ASSY.

CYLINDER HEAD & COVER ASSY.

1

— See Cylinder Block Assy Drawing

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Summary of Contents for QP-3TY

Page 1: ...OPERATION AND PARTS MANUAL MODEL QP 3TY TRASH PUMP Revision 0 12 14 04 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES Diesel Engine...

Page 2: ...PAGE 2 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04...

Page 3: ...nual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any...

Page 4: ...up Engine 18 19 Maintenance Pump 20 21 Maintenance Engine 22 23 Preparation for Long Term Storage 24 Troubleshooting Engine 26 Troubleshooting Pump 27 Explanation Of Code In Remarks Column 28 Suggest...

Page 5: ...44 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSIST...

Page 6: ...ample free flow air Potential hazards associated with the QP 3TY Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction...

Page 7: ...atory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your pump other property or th...

Page 8: ...restricted If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property Remember the pump s enginegivesoffDEADLY gases HighTemperatures...

Page 9: ...erator s Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS store equipment properly...

Page 10: ...r T e z i S e g r a h c s i D n o i t c u S m m 6 7 n i 0 0 3 g n i p m u P m u m i x a M y t i c a p a C e t u n i m s n o l l a g 3 8 3 e t u n i m s r e t i l 0 5 4 1 r e t e m a i D s d i l o S x...

Page 11: ...i 1 5 2 x 7 0 3 t n e m e c a l p s i D m c 6 0 3 z o l f 4 3 0 1 3 t u p u O m u m i x a M M P R 0 0 6 3 P H 5 6 y t i c a p a C k n a T l e u F s r e t i l 1 3 3 s t r a u q 5 3 y t i c a p a C l i...

Page 12: ...d onsolidstationaryground in a level position NEVER place the pump on soft soil The suction hose or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or...

Page 13: ...the inlet and outlet ports on the pump Use two clamps to secure the hose on the inlet side of the pump 5 Discharge Hose Connect this flexible rubber hose to the discharge port on the pump Make sure th...

Page 14: ...RE DUE TO STATIC ELECTRICITY DANGER DANGER Adding fuel to the tank should be done only when theengineisstoppedandhashadanopportunityto cooldown Intheeventofafuelspill DONOTattempttostartthe engineunti...

Page 15: ...filter element 4 Muffler Used to reduce noise and emissions 5 RecoilStartingHandle pullrope Usedtostartengine 6 Recoil Starter Manual starting method Pull the starter grip until resistance is felt the...

Page 16: ...ce the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean ALWAYS wear approved eye and hearing protection before o...

Page 17: ...wise pump will not be able to begin pumping DO NOT open fill cap if pump is hot Water inside may be under pressure NOTE Suction and discharge hoses are available from Multiquip Contact your nearest de...

Page 18: ...l cock Figure 7 3 Move the engine speed lever to the START position Figure 8 Figure 10 Decompression Lever 5 Push down decompression lever Figure 10 and release 6 Pull the starter grip again hard and...

Page 19: ...Figure 12 4 Slowlypullthestartergrip Figure9 untilstrongresistance is felt and leave it in this position This prevents rust from forming while the engine is not in use When stopping the engine reduce...

Page 20: ...e impeller 3 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller 25 in Hg inches of mercury translates into...

Page 21: ...QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 PAGE 21 QP 3TY MAINTENANCE PUMP Figure 13 PumpVacuumTester Pressure reading may vary depending on altitude See Tables 3 and 4 on page 12 NOTE...

Page 22: ...t h g i t e R y r a s s e c e N X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S e l d I T S U J D A K C...

Page 23: ...rain the engine oil when the oil is warm as shown in Figure 14 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended...

Page 24: ...sion lever up Pull the recoil starter grip slowly STOP when it feels tight This closes the intake and exhaust valves compression position and helps prevents rustfromforming z Wipeanyoilordirtthatmayha...

Page 25: ...QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 PAGE 25 NOTE PAGE...

Page 26: ...r a e l c r e h t e h w k c e h C n o i t c e j n i m o r f h c a t e d e n i l l e u f e h t m o r f m r a w d e t a r a p e s r o d i b r u t s i l e u f e h t f I p m u p l e u f e t e l p m o c e...

Page 27: ...o c k c e h C g n i s u o h e n i g n e d n a d n e p m u p n e e w t e b o n r o e l t t i l r e t a w n i s e k a t p m u P e g r a h c s i d w o l o o t d e e p s e n i g n E d e e p s e l t t o r...

Page 28: ...ere indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the n...

Page 29: ...2040032 IMPELLER 2 0631211159 FLOODING CAP W O RING 3 11425012581 ELEMENT AIR CLEANER 1 16081076630 ROPE STARTER 1 11428855040 CAP FUEL TANK 3 11425055121 FUEL FILTER GAS TANK 1 11425035110 STRAINER O...

Page 30: ...PAGE 30 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 QP 3TY PUMP ASSY PUMP ASSY 49 55 57 58 59 56 20...

Page 31: ...489403400 O RING CASING 4 X 340 MM 1 19 2367214010P002 BASE SS400 1 20 0481310800 O RING NIPPLE 2 21 0482200240 O RING MECHANICAL SEAL SLEEVE 1 22 23672140200014 ENGINE BASE SS400 1 23 0631211159 FLOO...

Page 32: ...PAGE 32 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 QP 3TY PUMP ASSY PUMP ASSY 49 55 57 58 59 56 20...

Page 33: ...R M8 4 45 0205490100 NUT ENGINE M10 4 46 0205490100 NUT CUSHION RUBBER M10 8 47 0205490100 NUT PUMP M10 2 48 0401650100 WASHER ENGINE M10 4 49 0451290080 SPRING WASHER VOLUTE CASING M8 2 50 0451290080...

Page 34: ...PAGE 34 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY 2 See Cylinder Head and Cover Assy Drawing See Fuel Injection Pump Assy Drawing 8...

Page 35: ...60 CAP W LUB OIL GAUGE 2 INCLUDES ITEMS W 31 11429901950 O RING 2 32 11425001800 SHIM SET 1 38 11425001830 COVER INSPEC WINDOW 1 39 11425001841 GASKET 1 40 11425035150 PIPE L O INLET 1 41 11427001600...

Page 36: ...PAGE 36 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D CYLINDER HEAD COVER ASSY CYLINDER HEAD COVER ASSY 1 See Cylinder Block Assy Drawing...

Page 37: ...SCREW VALVE ADJUST 1 17 26856060002 LOCK NUT 6 1 18 11477111660 ARM ASSY EXHAUST 1 INCLUDES ITEMS W 20 11425011240 SCREW VALVE ADJUST 1 21 26856060002 LOCK NUT 6 1 22 22242000120 CIRCLIP 12 2 23 11435...

Page 38: ...PAGE 38 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D AIR CLEANER ASSY AIR CLEANER ASSY 2 See Cylinder Head and Cover Assy Drawing...

Page 39: ...CLEANER ASSY AIR 1 INCLUDES ITEMS W 4 11425012520 COVER AIR CLEANER 1 5 11425012530 CASE AIR CLEANER 1 6 11425012581 ELEMENT WET AIR 1 7 11425012560 WASHER M 6 SEAL 1 8 11425012550 WING NUT M 6 1 9 11...

Page 40: ...PAGE 40 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D MUFFLER ASSY MUFFLER ASSY 2 See Cylinder Head and Cover Assy Drawing...

Page 41: ...ASSY NO PART NO PART NAME QTY REMARKS 1 11425013201 GASKET NON ASB 1 2 11487013551 MUFFLER ASSY 1 8 26106060122 BOLT M 6X 12 PLATED 2 9 26216080182 STUD M 8X 18 PLATED 2 10 26366080002 NUT M 8 2 11 11...

Page 42: ...PAGE 42 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D CRANKSHAFT PISTON CAMSHAFT ASSY CRANKSHAFT PISTON CAMSHAFT ASSY See Cylinder Block Assy Drawing 1...

Page 43: ...WHEEL D 1 33 22512040120 KEY 4X 12 1 34 71487222720 PISTONW RINGS 1 INCLUDES ITEMS W 36 71487022500 RING SET PISTON 1 42 11439922300 PISTON PIN 1 43 22252000210 CIRCLIP 21 2 44 71438023700 ROD ASSY CO...

Page 44: ...PAGE 44 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D LUB OIL PUMP GOVERNOR ASSY LUB OIL PUMP GOVERNOR ASSY See Cylinder Block Assy Drawing 1...

Page 45: ...LEVER ASSY GOVERNOR 1 INCLUDES ITEMS W 19 22322030200 TAPER PIN 3X20 1 20 22322030200 TAPER PIN 3X20 1 21 71477061100 GOVERNOR ASSY 1 27 11477061520 BEARING NEEDLE 2 28 11477061600 SEAL OIL 1 29 1147...

Page 46: ...QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D COOLING STARTING DEVICE ASSY COOLING STARTING DEVICE ASSY See Cylinder Block Assy Drawing 1 See Cylinder Head and Cover Assy Dra...

Page 47: ...9 11425045330 SEAL FAN CASE 1 10 11437045351 BOLT FAN CASE 4 11 11488076050 STARTER ASSY RECOIL 1 INCLUDES ITEMS W 12 11488076250 RECOIL ASSY 1 13 11488076510 CASE STARTER 1 14 16081076520 REEL RECOI...

Page 48: ...E 48 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY See Cylinder Block Assy Drawing 1 See Cylinder Head and Cover Assy Drawing...

Page 49: ...5051340 HOLDER F I P DELIVE 1 16 12455051350 GASKET DELIVERY 2 17 11425051600 LEVER ASSY CONTROL 1 18 11425051640 SEAT A SPRING 1 19 11425051650 SEAT B SPRING 1 20 22351020006 SPRING PIN 2X 6 2 21 223...

Page 50: ...PAGE 50 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D FUELTANK FUEL LINE ASSY See Fuel Injection Pump Assy Drawing 8...

Page 51: ...NK 4 9 10385455220 CLAMP 2 10 23414080000 GASKET 8 ROUND 1 11 10530055080 PLUG DRAIN 1 12 11425055121 FILTER FUEL OIL 1 INCLUDES ITEMS W 13 11425055130 GASKET 1 14 11429955210 STAY 1 15 11439955230 ST...

Page 52: ...PAGE 52 QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 YANMAR L70EE D TOOL LABEL GASKET SET ASSY TOOL LABEL GASKET SET ASSY...

Page 53: ...LUDES ITEMS W 18 11487101330 GASKET CYL HEAD CMP 1 19 11435001380 O RING 1 20 11435001412 GASKET CRANK CASE 1 21 11429901950 O RING 2 22 11425001841 GASKET 1 23 22190160002 SEAL WASHER 16S 2 24 114350...

Page 54: ...nts f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from...

Page 55: ...QP 3TY TRASH PUMP OPERATION PARTS MANUAL REV 0 12 14 04 PAGE 55 NOTE PAGE...

Page 56: ...IQUIP CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 537 3927 Email mq multiquip com Internet www multiquip com PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700...

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