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MULTIQUIP Power WHISPERWATT DCA25SSIU, Operation And Parts Manual

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MULTIQUIP Power WHISPERWATT DCA25SSIU Operation And Parts Manual Download Page 137

PAGE 137 — DCA-25SSIU — PARTS AND OPERATION  MANUAL (STD) — REV. #7  (04/18/12)

NO.

PART NO.

ITEM

QTY.

REMARKS

ISUZU C240 --- ALTERNATOR COMP.  ASSY.

ALTERNATOR COMP.  ASSY. (OCT. 1992~)

3

5812210630

ROTOR ASSY. ........................................................ 1 ..... INCL. ITEMS W/* AND W/>

4*>

9000901810

BALL BEARING

1

5*

5812110580

STRATOR ASSY.

1

7*

5812141310

REAR COVER ASSY. ............................................ 1 ..... INCL. ITEMS W/#

8*#

5812141320

REAR COVER

1

9*#

5812190360

BRUSH REGULATOR ............................................. 1 ..... INCL. ITEMS W/%

10*#% 5812150460

BRUSH ASSY.

1

11*#% 5812291660

BOLT

2

12*#% 5812150400

BRUSH

2

13*#% 5812700040

REGULATOR ASSY.

1

14*#

5812620050

RECTIFIER

1

17*

5812130430

FRONT COVER ASSY. .......................................... 1 ..... INCL. ITEMS W/&

18*&

5812290290

RETAINER

1

19*&

5098000870

BALL BEARING

1

22*&

5812291650

SCREW KIT

1

23*

5812220760

PULLEY ASSY.

1

24*

9822350150

NUT

1

26*

5812291820

BOLT

2

27*

5812291830

BOLT

1

Summary of Contents for Power WHISPERWATT DCA25SSIU

Page 1: ...ARTS MANUAL THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www mqpower com MODEL DCA25SSIU WHISPERWATT GENERATOR Standard Revi...

Page 2: ...PAGE 2 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12...

Page 3: ...PAGE 3 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12...

Page 4: ...ly 60 61 Engine Radiator Assembly 62 67 Engine Operating Panel Assembly 68 69 Output Terminal Assembly 70 71 Battery Assembly 72 73 Muffler Assembly 74 75 Fuel Tank Assembly 76 77 Enclosure Assembly 7...

Page 5: ...rts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard or...

Page 6: ...der 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVERoperatethisequipmentwhen...

Page 7: ...imefortheengineandgenerator to cool before performing maintenance CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION NEVER touch output terminals during operation This is...

Page 8: ...the generator always use the balanced center point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting When loading the generator...

Page 9: ...er andfirstaidkit Knowthelocationofthenearesttelephone Also know the phone numbers of the nearest ambulance doctor and fire department RULES FOR SAFE OPERATION Maintenance Safety NEVER lubricate compo...

Page 10: ...wear on both vehicles ALWAYS make sure the trailer is equipped with a Safety Chain DCA 25SSIU TOWING RULES FOR SAFE OPERATION Figure 1 Generator with Trailer ALWAYS attach trailer s safety chain to bu...

Page 11: ...ement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 2...

Page 12: ...0 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7...

Page 13: ...B B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L...

Page 14: ...nt factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tre...

Page 15: ...2 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply an...

Page 16: ...PAGE 16 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 NOTE LIGHTS ARE ORIENTED FROM THE DRIVER S SEAT DCA 25SSIU TRAILER WIRING DIAGRAM...

Page 17: ...erator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the preceding pages show the decals as they ap...

Page 18: ...PAGE 18 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU GENERATOR DECALS...

Page 19: ...8 0 1 r e w o P C A x u A z H 0 6 e s a h P e l g n i S e g a t l o V V 0 2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M 0 4 2 C 6 D Q u z u s I e p y T r e b m...

Page 20: ...generator Reference Table 5 page 19 for engine specifications In keeping with MQ Power s policy of constantly improving its products the specifications quoted herein are subject to change without pri...

Page 21: ...PAGE 21 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU MAJOR COMPONENTS Figure 4 Major Components...

Page 22: ...PAGE 22 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU DIMENSIONS TOP SIDE AND FRONT Figure 5 Dimensions...

Page 23: ...PAGE 23 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 NOTE PAGE...

Page 24: ...PAGE 24 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU CONTROL PANEL Figure 6 Control Panel...

Page 25: ...3 AC Ammeter Indicates the amount of current the load is drawing from the generator 4 AC Voltmeter Indicates the output voltage present at the UVW or output terminals 5 Voltage Regulator Control Allow...

Page 26: ...PAGE 26 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU ENGINE OPERATING PANEL Figure 7 Engine Operating Panel...

Page 27: ...rent for generator s control circuits and battery charging system 11 WaterTemperature Gauge During normal operation this gauge be should read between 165o to 203o F 12 OilPressureGauge Normaloperation...

Page 28: ...to the generator Figure 9 Connecting Loads CircuitBreakers To protect the generator from an overload a 3 pole 60 amp main circuit breaker is provided to protect the UVWO output terminals from overloa...

Page 29: ...PAGE 29 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 Legs O and Ground are considered Bonded Grounds NOTE Figure 10 Output Terminal Description DCA 25SSIU OUTPUTTERMINAL PANEL...

Page 30: ...ch Locking Button The voltage selector switch has a locking button to protect the generator and generator load from being switched while the engine is running To lock the voltage selector switch press...

Page 31: ...effect the generator output They are to help observe how much power is being supplied produced at the UVWO legs When the voltage selector switch is in the 240 120V position see Figure 11 place the AC...

Page 32: ...Hard Wire Hookup With the voltage selector set and locked at 3 phase 480 277 Figure 17 and using the 3 phase 240 volt hookup it will provide one circuit available at 108 amps with any two wires plus...

Page 33: ...ing up the hard wires to the lugs as shown in Figure 21 480 volts can be obtained the voltage regulator knob turned toward maximum 440 volts can be obtained with the voltage regulator knob is turned d...

Page 34: ...wires to the lugs as shown in Figure 25 240 volts can be obtained the voltage regulator knob turned toward maximum 220 volts can be obtained with the voltage regulator knob is turned down and 208 vol...

Page 35: ...ugs as shown in Figure 28 240 volts can be obtained and using the voltage regulator to fine tune Single Phase 120 Volt This setting can provide single phase power at 120 volts After hooking up the har...

Page 36: ...shine Make sure the generator is on secure level ground so that it cannot slide or shift around Also install the generator in a manner so that the exhaust will not be discharged in the direction of ne...

Page 37: ...PAGE 37 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 Figure 30 Typical Generator Grounding Application DCA 25SSIU INSTALLATION...

Page 38: ...gle pole 20 amp GFCI circuit breakers are provided to protect the GFCI receptaclesfromoverload Three50amploadcircuitbreakers have also been provided to protect the load side of the generator from over...

Page 39: ...E A S r o 0 3 E A S 5 2 e v o b A o 6 8 C o F 0 4 E A S Fuel Fill the fuel tank with clean and fresh diesel fuel DO NOT fill the tank beyond capacity Pay attention to the fuel tank capacity when reple...

Page 40: ...ng ratio must be less than 50 NOTE Cleaning the Outer Radiator The engine may overheat if the radiator fins become overloaded with dust or debris Periodically clean the radiator fins with compressed a...

Page 41: ...onnections If any wiring or connections are exposed insulation missing replace wiring immediately Piping and Hose Connection Inspect all piping oil hose and fuel hose connections for wear and tightnes...

Page 42: ...ultiplied by 0 6 can be used When connecting an electric drill or other power tools pay close attention to the required starting current capacity If wattage is not available on the equipment approxima...

Page 43: ...wipe up the spilled fuel immediately Before Starting Generator and Control Panel CAUTION 1 Be sure to disconnect the electrical load and switch the main load and G F C I circuit breakers Figure 34 to...

Page 44: ...Figure 37 Engine Enclosure Doors DCA 25SSIU GENERATOR START UP PROCEDURE 5 Check the voltage selection switch Figure 38 is at the desired voltage 6 Make sure the engine throttle Figure 39 is in start...

Page 45: ...proximately 25 psi 14 The coolant temperature gauge Figure 48 will indicate the coolant temperature Under normal operating conditions the coolant temperature is between 165 and 215 degrees Fahrenheit...

Page 46: ...adapplied 5 Remove the load from the UVW terminal strip Figure 53 Main GFCI and Load circuit breakers DCA 25SSIU GENERATOR SHUTDOWN PROCEDURE 4 Turn the ignition key to STOP Figure 54 Figure 54 Igniti...

Page 47: ...PAGE 47 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 NOTE PAGE...

Page 48: ...Strainer Clean the fuel strainer if it contains dust or water Remove dust or water in the strainer cap and wash it in gasoline Securely fasten the fuel strainer cap so that fuel will not leak Check th...

Page 49: ...i F l e u F e g n a h C 2 X n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a e l C l e v e L X t n e m e l E r e t l i F r i A e c a l p e R X s p m a l C d n a s e s o H l l a k...

Page 50: ...PAGE 50 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU GENERATORWIRING DIAGRAM...

Page 51: ...PAGE 51 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU ENGINEWIRING DIAGRAM...

Page 52: ...l e u f d e i f i c e p s e h t e s U r e b m u n e n a t e c w o l h t i w l e u F l e u f d e i f i c e p s e h t e s U n o i t c e j n i e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r...

Page 53: ...i f i c e p s e h t o t e c u d e R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p...

Page 54: ...R V A s I y r a s s e c e n f i e c a l p e R r e i f i t c e R g n i t a t o R e v i t c e f e D e c a l p e r d n a k c e h C t u p t u O e g a t l o V w o L t c e r r o c d e e p s e n i g n e s I...

Page 55: ...PAGE 55 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 NOTE PAGE...

Page 56: ...uarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column...

Page 57: ...140430 WATER PUMP GASKET 2 1823100080 STARTER SWITCH 5 KEYISUZUF STARTER SWITCH KEY 3 0602122272 OIL SENDING UNIT 2 5137700221 THERMOSTAT 2 X137130020 THERMOSTAT GASKET 2 0602014504 RADIATOR HOSE UPPE...

Page 58: ...PAGE 58 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU GENERATOR ASSY GENERATOR ASSY...

Page 59: ...MET 1 20 8351350103A FIELD ASSY EXCITER 1 REPLACES 8351350103 21 0016008045 HEX SOCKET HAD CAP SCREW 3 22 0042508000 LOCKWASHER 3 23 8351315003 END BRACKET 1 24 011208035 HEX HEAD BOLT 6 REPLACES 0017...

Page 60: ...PAGE 60 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU CONTROL BOX ASSY CONTROL BOX ASSY...

Page 61: ...RELAY UNIT 2 MSA9013A 11 0021304015 MACHINE SCREW 4 REPLACES 0027104015 12 0601820671 AUTOMATICVOLTAGE REGULATOR 1 NTA5A2DB 13 0027105010 MACHINE SCREW 4 S N7100001TO 7102574 0027105015 MACHINE SCREW...

Page 62: ...PAGE 62 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU CONTROL BOX ASSY CONTROL BOX ASSY...

Page 63: ...ACF60 50A 0 100A 5A 1 FROM S N7105235 33 0601801040 CHANGE OVER SWITCH AMMETER 1 SL2AS 34 0601806813 AC VOLTMETER 260244SJSJ1 1 REPLACES 0601806896 UPTO S N7105234 0601806859 AC VOLTMETER SCF6 0 600V...

Page 64: ...PAGE 64 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY...

Page 65: ...BAND 1 S N710051 12 0602046231 AIR CLEANER 1 S N7100001TO S N7104749 0602046580 AIR CLEANER 1 S N7104750 0602046356 ELEMENT AIR CLEANER 1 S N7100001TO S N7104749 0602046321 ELEMENT AIR CLEANER 1 S N7...

Page 66: ...PAGE 66 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY...

Page 67: ...BER CUSHION 1 S N7100001TO S N7100150 37 011206020 HEX HEAD BOLT 1 S N7100001TO S N7100150 REPLACES 0016906020 38 0199100215 HOSE 1 39 0193601450 HOSE 1 40 0605515106 HOSE BAND 1 S N7100001TO S N71001...

Page 68: ...PAGE 68 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ENGINE OPERATING PANEL ASSY DCA 25SSIU ENGINE OPERATING PANEL ASSY...

Page 69: ...2066 13 0602120095 TACHOMETER 1 103680 14 0602120480 PICK UP TACHOMETER 1 7154400 15 0602122093 OIL PRESSURE GAUGE 1 100174 16 0602122272 OIL PRESSURE UNIT 1 102225 S N7100001TO S N7101239 REPLACES 06...

Page 70: ...MINAL ASSY DCA 25SSIU OUTPUTTERMINAL ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 3 SPECTRUM GRAY 4 SUNBELT GREEN 5 BL...

Page 71: ...CES 0041203000 12 011206020 HEX HEAD BOLT 2 REPLACES 0016906020 13 011106015 HEX HEAD BOLT 4 REPLACES 0016906015 14 M1236400004 CABLE OUTLET COVER 1 15 M1236300004 SUPPORTER CABLE OUTLET COVER 1 16 01...

Page 72: ...PAGE 72 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU BATTERY ASSY BATTERY ASSY S N7100001TO 7100050 S N7100051...

Page 73: ...MINAL ASSY 1 NO 9P S N7100001TO S N7100050 M134640004 BATTERY CABLE 1 S N7100051 9 0602220311 TERMINAL ASSY 1 NO 9P S N7100001TO S N7100050 M1346400104 BATTERY CABLE 1 S N7100051TO S N7101005 M2346400...

Page 74: ...PAGE 74 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU MUFFLER ASSY MUFFLER ASSY S N7100001 TO S N7105049 S N7105050...

Page 75: ...UST PIPE 1 7 M1333000803 EXHAUST PIPE 1 S N7100001TO 7105049 8 8943811610 GASKET 1 REPLACES 0602320102 9 M1333200004 GASKET 1 S N 7100001TO S N7100865 M1333200014 GASKET 1 S N7100866 10 9098400850 HEX...

Page 76: ...25SSIU FUELTANK ASSY FUEL TANK ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 3 SPECTRUM GRAY 4 SUNBELT GREEN 5 BLACK 6...

Page 77: ...150000018 O RING 1 11 011206020 HEX HEAD BOLT 2 REPLACES 0016906020 12 M1363400104 DRAIN HOSE 1 13 06015515198 HOSE BAND 2 REPLACES 0605515064 14 0602042420 FUEL FILTER 1 PTG15P 15 0602220911 CLAMP 1...

Page 78: ...HE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 3 SPECTRUM GRAY 4 SUNBELT GREEN 5 BLACK 6 CATERPILLARYELLOW 7 CATO GOLD 8 RED THE S...

Page 79: ...000502 REAR FRAME 1 12 011008020 HEX HEAD BOLT 4 REPLACES 0016908020 0040508000 TOOTHED WASHER 1 13 M1443300513 REAR COVER 1 REPLACES M1443300503 M1493300304 ACOUSTIC SHEET 1 14 M1443300403 DUCT REAR...

Page 80: ...HE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 2 WHITE 3 SPECTRUM GRAY 4 SUNBELT GREEN 5 BLACK 6 CATERPILLARYELLOW 7 CATO GOLD 8 RED THE S...

Page 81: ...T 2 REPLACES 0016908020 33 M1453000703 SIDE DOOR 1 M1493400904 ACOUSTIC SHEET 1 34 M1453000903 SIDE DOOR 1 M1493401004 ACOUSTIC SHEET 1 35 M1453001003 SIDE DOOR 1 M1493401104 ACOUSTIC SHEET 1 36 M1453...

Page 82: ...PAGE 82 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU RUBBER SEAL ASSY RUBBER SEAL ASSY S N7100001TO 7101589 S N7101590...

Page 83: ...BBER SEAL 1 9 0229200750 RUBBER SEAL 3 S N7100001TO S N7101589 0229200750 RUBBER SEAL 2 S N7101590 10 0229200740 RUBBER SEAL 1 11 0228800670 RUBBER SEAL 2 12 0228800445 RUBBER SEAL 1 13 0228800485 RUB...

Page 84: ...PAGE 84 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 DCA 25SSIU DECALS DECAL ASSY...

Page 85: ...6 M9510100004 DECAL CAUTION 1 M91010000 17 M9520100503 DECAL WARNING 1 S N7100001TO 7100600 REPLACES M9510100104 18 M9520100503 DECAL WARNING 1 S N7100001TO 7100600 REPLACES M9510100204 19 M9510200002...

Page 86: ...PAGE 86 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSY...

Page 87: ...NLET INSERT 4 8 5117110260 VALVE SEAT EXHAUST INSERT 4 9 5117210160 VALVE INLET HEAD GUIDE 4 9 1 5117210160 VALVE EXHAUST HEAD GUIDE 4 11 5111501080 HOT PLUG ASSY 4 14 5125690060 INLET AND EXHAUST VAL...

Page 88: ...PAGE 88 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY...

Page 89: ...AMBER COVER ASSY 1 28 9113111530 FRONT CYL BLOCK PLATE 1 29 5113120110 FRONT PLATE PACKING 1 31 9081510240 FRONT PLATE STRAIGHT PIN 2 32 9019008220 BOLT 3 36 9099022990 ROCKER OIL FEED NIPPLE 1 37 908...

Page 90: ...PAGE 90 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 TIMING GEAR ASSY TIMING GEAR ASSY...

Page 91: ...M QTY REMARKS 1 5113110282 TIMING GEAR CASE 1 2 9113211480 GEAR CASE COVER 1 3 9099206010 PACKING 1 4 901906140 BOLT 4 8 9113120460 PACKING 2 9 5096250790 OIL SEAL 1 12 9113270450 POINTER 1 14 9113120...

Page 92: ...PAGE 92 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSY...

Page 93: ...1 5 5113410191 FLYWHEEL HOUSING 1 11 9113430391 COVER 1 12 9019006120 BOLT 6 21 5113490380 STIFFENER RIGHT SIDE 1 22 5113490370 STIFFENER LEFT SIDE 1 23 9019110200 BOLT 2 23 1 9019110180 BOLT 2 31 901...

Page 94: ...PAGE 94 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 OIL PAN ASSY OIL PAN ASSY...

Page 95: ...PACKING 1 6 9112150810 CRANK CASE 1 17 5113670040 OIL CASE PACKING 1 24 9992023160 OILTHERMO PLUG 1 26 9095714160 PLUG PACKING 1 29 9019106160 BOLT 30 31 9112193160 DISTRIBUTION PLATE 1 32 9030906160...

Page 96: ...PAGE 96 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 OIL PUMP ASSY ISUZU C240 OIL PUMP ASSY...

Page 97: ...31008010 OIL PUMP ASSY 1 INCL ITEMS W 6 5131200040 ROTOR SET 1 INCL ITEMS W 8 9131290170 PIN 1 11 9098780840 PIN 1 12 9131280790 PINION 1 13 9131130771 COVER 1 14 9020408250 BOLT 4 15 9091505080 LOCKW...

Page 98: ...PAGE 98 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 CRANKSHAFT BRIDGE AND FLYWHEEL ASSY ISUZU C240 CRANKSHAFT BRIDGE AND FLYWHEEL ASSY...

Page 99: ...NUT 8 13 8941422080 CONN ROD BEARING SET STD 4 REPLACES 5122710050 13 1 8941631740 BEARING SET 0 25 4 13 2 8941631750 BEARING SET 0 50 4 14 8941396690 CRANKSHAFT ASSY 1 INCL ITEM W 15 9081612200 STRAI...

Page 100: ...PAGE 100 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 OIL AND FUEL FILTER ASSY OIL AND FUEL FILTER ASSY...

Page 101: ...FETY VALVE ASSY 1 INCL ITEM W 27 1096231630 O RING PACKING 1 28 5131600030 RELIEF VALVE ASSY 1 INCL ITEM W 29 9099209750 RELIEF VALE PACKING 1 70 8941434770 FUEL CART FILTER ASSY 1 INCL ITEMS W 72 894...

Page 102: ...PAGE 102 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 OIL PIPE ASSY OIL PIPE ASSY...

Page 103: ...RT NO ITEM QTY REMARKS 1 9133119810 OIL PUMP ASSY 1 2 5133111141 ROCKER OIL FEED PIPE 1 3 9099061051 BOLT 1 4 9099209000 PACKING 2 9 5133111740 OIL INJECTION PIPE 1 10 5096750220 ADAPTER 1 11 90957200...

Page 104: ...PAGE 104 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 WATER PUMP AND FAN ASSY WATER PUMP AND FAN ASSY...

Page 105: ...1 24 9136390010 BRIDGE UNITTHROWER 1 31 9136140430 PACKING 1 33 5090000890 BOLT 2 33 1 5090000880 BOLT 4 41 5136750390 ADJUSTING FAN BELT PLATE 1 50 9136416160 FAN PULLEY 1 51 9136420770 FAN SPACER 1...

Page 106: ...PAGE 106 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 INTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 INTAKE AND EXHAUST MANIFOLD ASSY...

Page 107: ...8500 INTAKE STUD 2 20 9141416142 EXHAUST MANIFOLD 1 21 5093020020 EXHAUST STUD 1 30 5141111290 INLET PIPE 2 46 5141460180 GASKET 1 48 9091646080 PLAIN WASHER 7 49 9091505080 LOCK WASHER 7 51 909110408...

Page 108: ...PAGE 108 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 AIR CLEANER ASSY ISUZU C240 AIR CLEANER ASSY...

Page 109: ...O PART NO ITEM QTY REMARKS 3 5142102130 AIR CLEANER ASSY 1 INCL ITEMS W 5 5142150140 ELEMENT 1 27 5142110670 COVER 1 38 9142191410 INDICATOR 1 59 5142120560 DUST W BAFFLE PAN 1 76 5142170040 CLAMP 1 8...

Page 110: ...PAGE 110 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 ENGINE FOOT ASSY ENGINE FOOT ASSY...

Page 111: ...10 ALTERNATOR BRACKET 1 30 9091505080 LOCKWASHER 1 31 9091114080 NUT 1 32 9091605120 PLAINWASHER 1 33 9829315110 CABLE ASSY 1 34 9019312450 BOLT 2 36 9010558320 BOLT 2 37 9019108400 BOLT 1 38 90916470...

Page 112: ...PAGE 112 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 INJECTION PUMP ASSY INJECTION PUMP ASSY...

Page 113: ...0 INJECTION PUMP ASSY INJECTION PUMP ASSY 5 8943864440 INJECTION PUMP ASSY 1 REPLACES 5156010252 INCL ITEMS W 15 5157201400 GOVERNOR ASSY 1 20 8941415340 FEED PUMP ASSY 1 35 5157400720 AUTOMATICTIMER...

Page 114: ...PAGE 114 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 ELECTRICAL PARTS ELECTRICAL PARTS...

Page 115: ...9822007640 ALTERNATOR 1 OCT 1992 4 9822531070 REGULATOR 1 8 9829317430 CABLE ASSY 1 12 9825119780 GLOW PLUG 4 14 9825301090 CONTROL 1 19 9829513240 INSULATOR CAP 2 20 9829513250 INSULATOR CAP 2 21 98...

Page 116: ...PAGE 116 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 ACCESSORIES ACCESSORIES...

Page 117: ...IES 50 5193100060 DRIVE ASSY 1 INCL ITEMS W 51 9193110240 CASE 1 52 9193110200 COVER 1 53 9193120060 PACKING 1 54 9193160270 GEAR 1 56 9193160170 GEAR 1 58 9019006160 BOLT 4 59 9090310100 NIPPLE 1 61...

Page 118: ...PAGE 118 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY...

Page 119: ...PPET ROLLER 4 48 1156290010 TAPPET BUSHING 4 49 5156190410 TAPPET GUIDE 4 55 5156190340 TAPPET SHIM A R T 0 30 55 1 5156190350 TAPPET SHIM A R T 0 40 55 2 5156190360 TAPPET SHIM A R T 0 50 55 3 515619...

Page 120: ...PAGE 120 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY...

Page 121: ...10 BALL BEARING GOV SIDE 1 77 2 9000906770 BALL BEARING GOV SIDE 1 82 9812250470 CAMSHAFT RING 1 83 9812250470 CAM RING GOV SIDE 1 84 5156290150 CAMSHAFT SHIM A R T 0 10 84 1 5156290160 CAMSHAFT SHIM...

Page 122: ...PAGE 122 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY...

Page 123: ...MP COMP ASSY INJECTION PUMP COMP ASSY 108 9812214110 KEY 1 111 1156190820 BOLT 1 113 1157590010 PACKING 2 137 9097060370 BOLT 1 138 1096350070 PACKING 2 150 9812150780 TAPPET PLUG 4 162 9091606100 PLA...

Page 124: ...PAGE 124 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 GOVERNOR COMP ASSY GOVERNOR COMP ASSY...

Page 125: ...5157291230 SCREW 1 40 9813211860 COVER 1 42 9813919070 O RING PACKING 1 43 5157290630 BOLT 2 44 9019006160 BOLT 2 47 9812350340 CAP 1 50 9813213230 FLYWEIGHT ASSY 1 52 5156190490 KEY 1 53 5157290340...

Page 126: ...PAGE 126 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 GOVERNOR COMP ASSY GOVERNOR COMP ASSY...

Page 127: ...HIM 1 T 0 50 85 9813250970 SHIM A R T 0 30 86 9813253180 PLUG 1 88 9813250300 KEY 1 89 9813913070 COLLAR 1 90 9813254880 WASHER A R 93 5157250160 GUIDE LEVER ASSY 1 100 9813217130 LINK 1 101 115729023...

Page 128: ...PAGE 128 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 FEED PUMP COMP ASSY FEED PUMP COMP ASSY 46...

Page 129: ...0350 GASKET 1 15 5157540010 TAPPET ASSY 1 INCLUDES ITEMS W 16 9813514030 ROLLER 1 17 9813514100 PIN 1 18 1157590020 GUIDE 2 26 9813516020 CHECK VALVE 2 27 1096230160 GASKET 1 28 9813517020 SPRING 2 31...

Page 130: ...PAGE 130 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 AUTOTIMER COMP ASSY AUTO TIMER COMP ASSY...

Page 131: ...6 7 5157490690 SHIM A R 6 8 5157490700 SHIM A R 6 9 5157490710 SHIM A R 7 9813450720 TIMER SPRING 2 11 9813453380 WASHER 1 12 9813453250 SHIM A R 12 1 9813453260 SHIM A R 12 2 9813453400 SHIM A R 12...

Page 132: ...PAGE 132 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 NOZZLE HOLDER COMP ASSY NOZZLE HOLDER COMP ASSY...

Page 133: ...3430020 SPRING 4 9 9153396010 SCREW 4 11 5153340030 NUT 4 12 9153390560 GASKET 4 13 9153390570 WASHER 4 21 9153326030 NUT 4 22 9153520050 GASKET 4 23 9153510070 CONNECTOR 4 31 5153490010 BOLT 4 32 909...

Page 134: ...PAGE 134 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 STARTER COMP ASSY STARTER COMP ASSY...

Page 135: ...11160480 BRUSH 1 30 5811150130 REAR COVER ASSY 1 INCL ITEM W 32 5811190120 REAR METAL 1 33 5811160180 BRUSH HOLDER 1 INCL ITEMS W 35 5811170060 BRUSH SPRING 4 37 5811160490 BRUSH 2 50 5811190130 BRACK...

Page 136: ...PAGE 136 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 ALTERNATOR COMP ASSY ALTERNATOR COMP ASSY OCT 1992...

Page 137: ...7 5812141310 REAR COVER ASSY 1 INCL ITEMS W 8 5812141320 REAR COVER 1 9 5812190360 BRUSHREGULATOR 1 INCL ITEMS W 10 5812150460 BRUSH ASSY 1 11 5812291660 BOLT 2 12 5812150400 BRUSH 2 13 5812700040 RE...

Page 138: ...PAGE 138 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 ISUZU C240 ALTERNATOR COMP ASSY ALTERNATOR COMP ASSY BEFORE OCT 1992...

Page 139: ...ASSY 1 25 5812140010 COVER ASSY 1 INCL ITEMS W 27 9822316190 RECTIFIER ASSY 1 30 5812150010 HOLDER ASSY 1 33 9822316170 BRUSH 1 34 9822316180 BRUSH 1 35 9822350700 BOLT ASSY 1 39 9822319040 RECTIFIER...

Page 140: ...cts g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions...

Page 141: ...PAGE 141 DCA 25SSIU PARTS AND OPERATION MANUAL STD REV 7 04 18 12 NOTES...

Page 142: ...3 Fax 0161 339 3226 CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2012 MULTIQUIP INC Mult...

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