MULTIQUIP Power WHISPERWATT DCA-220SSK Page 107 Operation And Parts Manual Download

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DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 107

ENGINE OPERATING AND OUTPUT TERMINAL ASSY. UP TO S/N1337562

PART NO

PART NAME

QTY.

REMARKS

0802100704

PIN BOLT

0207006000

HEX. NUT

031108160

PLAIN WASHER ....................................... 3 .........REPLACES 0041608000

952404470

PLAIN WASHER ....................................... 1 .........REPLACES 0041606000

0605010503

SNAP PIN

1819001931

CONTROLLER ......................................... 1 .........REPLACES 0602210803

8182159304

BRACKET

0027106012

MACHINE SCREW

011008020

HEX. HEAD BOLT .................................... 4 .........REPLACES 0017108020

0601802133

FUSE ........................................................ 1 .........F-5 5A

0802100204

JOINT

0802101204

SPRING

8182159103

BRACKET

011208030

HEX. HEAD BOLT .................................... 2 .........REPLACES 0017108030

0021005020

MACHINE SCREW

0032005000

LOCK WASHER ....................................... 1 .........REPLACES 0040005000

0041205000

PLAIN WASHER

0601823873

UNIT, AUTO, IDLING ................................ 1 .........REPLACES 0601823872

011606025

HEX. HEAD BOLT .................................... 2 .........REPLACES 0017106025

6008151252

EMERGENCY RELAY .............................. 1 .........REPLACES 0602200446

0017106016

HEX. HEAD BOLT

0602201910

UNIT, BATTERY SENSOR ....................... 1 ......... C703900000

0027106016

MACHINE SCREW

8182210113

COVER, ELECTRIC PARTS

0017106016

HEX. HEAD BOLT

8181860103

SET BOARD, OUTPUT TERMINAL

0801830304

OUTPUT TERMINAL

0801830804

HEX. HEAD BOLT

0039316000

HEX. NUT

0040016000

LOCK WASHER

0041416000

PLAIN WASHER

3461860504

TERMINAL PLATE

0801832304

TERMINAL SCREW

0039306000

HEX. NUT

0040006000

LOCK WASHER

0041406000

PLAIN WASHER

0010008030

HEX. HEAD BOLT

0040008000

LOCK WASHER

031108160

PLAIN WASHER ....................................... 5 .........REPLACES 0041608000

0601812597

RECEPTACLE, AUX. POWER;1136X ...... 1 .........REPLACES 0601811018

DCA-220SSK — ENGINE OPERATING AND OUTPUT TERMINAL ASSY.

Summary of Contents for Power WHISPERWATT DCA-220SSK

Page 1: ...10 537 3700 SERVICE DEPARTMENT 800 421 1244 800 835 2551 FAX 310 537 3927 FAX 310 638 8046 E mail mq multiquip com www multiquip com MQ POWER DCA 220SSK WHISPERWATT TM GENERATOR Standard PARTS AND OPERATION MANUAL Up to S N3696500 S N3699150 to S N3699619 S N3699637 to S N3703349 S N3703364 to S N3703853 S N3703869 For serial numbers not listed please refer to Sunbelt or GEER manuals ...

Page 2: ...PAGE 2 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 ...

Page 3: ...MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 WARRANTY DEPARTMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 ...

Page 4: ... DCA 220SSK GENERATOR Generator Assembly Up to S N1337562 70 73 Generator Assembly S N1337563 74 77 Control Box and Panel Assembly Up to S N1337562 78 81 Control Box and Panel Optional Up to S N1337562 82 85 Control Panel Assembly S N1337563 86 87 Control Box Assembly S N1337563 88 91 Engine Radiator Assembly Up to S N1337562 92 95 Engine Radiator Assembly S N1337563 to 3690734 96 99 Engine Radiat...

Page 5: ...clude complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll freenationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 Dealer account number Dealer name and address Shipping address if different than billing address Return fax ...

Page 6: ...ipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol NEVER use accessories or...

Page 7: ...efortheengineandgenerator to cool before performing maintenance Radiator 1 Radiator Cap Removing the radiator cap while the engine is hot due to high pressure will result in boiling water to gush out of the radiator therefore causing severe scalding to any persons in the general area of the generator 2 Coolant Drain Plug Removing the coolant drain plug while the engine is hot will result in hot co...

Page 8: ...h When lifting the generator always use the balanced center point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting When loading the generator on a truck be sure to use the front and back frame bars as a means to secure the generator during transport Battery Neveroverfillthebatterywithwaterabove the upper limit CAUTION The batt...

Page 9: ...and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department Maintenance Safety NEVER lubricate components or attempt service on a running machine Always allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always rep...

Page 10: ...eel to prevent rolling while parked Place support blocks underneath the trailer s bumper to prevent tipping while parked Use the trailer s hand winch to adjust the height of the trailer then insert locking pin to lock wheel stand in place while parked Avoid sudden stops and starts This can cause skidding or jackknifing Smooth gradual starts and stops will improve gas milage Avoid sharp turns to pr...

Page 11: ...vice with maximum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim 9 Tire Ply The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc 10 Wheel Hub The wheel hu...

Page 12: ... N O N S B L 0 9 9 2 0 2 1 6 6 B L 0 0 8 L E E H W T L I T L L U F W 0 7 R L R T 0 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7 0 6 5 4 A C D L A G 3 5 E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 0 1 R L R T 5 2 1 0 0 1 A C D...

Page 13: ... 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 0 1...

Page 14: ...nly be accomplished by road testing Brake lockup grabbiness or harshness is due to lack of synchronization between the tow vehicle and the trailer being towed or under adjusted brakes Beforeanybrakesynchronizationsadjustmentscanbemade the trailer brakes should be burnished in by applying the brakes 20 30 times with approximately a 20 m p h decrease in speed e g 40 m p h to 20 m p h Allow ample tim...

Page 15: ...ing replacement These brakes can be adjusted in the same manner as electric brakes Brake lines should be periodically checked for cracks kinks or blockage Figure 3 below displays the major hydraulic air surge brake components that will require inspection and maintenance Inspect these components as required using steps 1 through 6 as referenced in the electric brake adjustments section Figure 2 Ele...

Page 16: ...t factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread wear Table 2 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems CAUTION NOTE ALWAYS wear safety glasses when removing or installing force fitted parts Failur...

Page 17: ... 2 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fasteners matched to the cone angle of the wheel Proper procedure for attachment of the wheels is as follows 1 Start all...

Page 18: ...PAGE 18 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 NOTE LIGHTS ARE ORIENTED FROMTHE DRIVER S SEAT DCA 220SSK TRAILER WIRING DIAGRAM ...

Page 19: ... a r B k a e W e d i S e n O s g n i n i l r o s t e n g a m n o l i o r o e s a e r G e c a l p e r r o n a e l C d e d o r r o c s n o i t c e n n o C e s u a c t c e r r o c d n a n a e l C n o i s o r r o c f o d e v o o r g r o d e r o c s s m u r d e k a r B e c a l p e r r o e n i h c a M d e z i n o r h c n y s s e k a r B t c e r r o C s e k a r B g n i k c o L n e k o r b r o t n e b e s...

Page 20: ... T y l l a u q e s e r i t l l a e t a l f n I e l x a e m a s e h t n o d e h c t a m n u s e r i T s e r i t h c t a M s e k a r B g n i k c o L n e k o r b r o t n e b e s o o l s t n e n o p m o c e k a r B s t n e n o p m o c e c a l p e R d n u o r f o t u o s m u r d e k a r B e c a l p e R s e k a r B y s i o N d e t a c i r b u l m e t s y S e t a c i r b u L t c e r r o c s t n e n o p m...

Page 21: ...he DCA 220SSK generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the preceding pages shows the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer ...

Page 22: ...PAGE 22 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK OPERATION AND SAFETY DECALS ...

Page 23: ...t l o V V 0 2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M 2 E 5 2 1 D 6 A S U S T A M O K e p y T d e g r a h c o b r u t n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y C 4 s r e d n i l y C f o o N s r e d n i l y c 6 e k o r t S x e r o B m m 0 5 1 x m m 5 2 1 n i 9 5 x n i 9 4 t u p t u O d e t a R m p r 0 0 8 1 P H 3 7 2 t n e m e c a l p s ...

Page 24: ...V 20amps Control Box The Control Box is provided with the following Main Circuit Breaker 600 amps Over Current Relay High Idle Adjust Trimmer Open Delta Excitation System The DCA 220SSK generator is equipped with the state of the art Open Delta excitation system The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section There are f...

Page 25: ...rior notice The basic controls and indicators for the DCA 220SSK generator are addressed on the following pages Electronic Governor System The electronic governor system replaces the standard mechanical governor system The frequency regulation improvesfrom 3 0 regulationwiththemechanicalgovernor to 0 25 regulation with the electronic governor system JacketWater Heater The jacket water heater is a ...

Page 26: ...and use the other filter as a reserve that way you can use the filters alternately every time the filter element is replaced CAUTION DO NOT turn the control valve while the generator is in operation This may stop fuel flow to the generator if both filters are set to the OFF position Collection BowlWater Drainage Inspect or drain the water in the collection bowl daily The collection bowl must be dr...

Page 27: ...DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 PAGE 27 DCA 220SSK MAJOR COMPONENTS Figure 7 Major Components ...

Page 28: ...PAGE 28 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK DIMENSIONS TOP AND SIDE Figure 8a Dimensions ...

Page 29: ...DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 PAGE 29 DCA 220SSK DIMENSIONS FRONT AND REAR Figure 8b Dimensions ...

Page 30: ...PAGE 30 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK CONTROL PANEL Figure 9 Control Panel ...

Page 31: ...before disengaging If the engine does not engage start by the third attempt the engine will be shutdown by the MPEC s Over Crank Protection mode If the engine engages at a speed RPM s that is not safe the MPEC will shutdown the engine by initializing the Over Speed Protection mode Also the MPEC will shutdown the generator in the event of low oil pressure high coolant temperature low coolant level ...

Page 32: ...PAGE 32 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE OPERATING PANEL Figure 11 Engine Operating Panel ...

Page 33: ...ine Warning Display Module This module display s the following engine failures 6 Oil Pressure Gauge During normal operation this gauge be should read in the GREEN zone When starting the generator the oil pressure mar read a little bit higher but after the engine warms up the oil pressure should return to the green zone A Overheat Lamp This lamp goes ON when the cooling water temperature rises abno...

Page 34: ...See Figure 12 120Volt Receptacle Two GFCI Duplex Nema 5 20R 120V 20 Amp receptacle is provided on the output terminal This receptacle can be used anytime the generator is in operation The receptacle is controlled by the circuit breaker located on the control panel Pressing the reset button resets the receptacle after being tripped Pressing the Test Button See Figure 13 in the center of this recept...

Page 35: ...DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 PAGE 35 Legs O and Ground are considered Bonded Grounds NOTE DCA 220SSK OUTPUTTERMINAL PANEL OVERVIEW FIGURE 15 Output Terminal Panel ...

Page 36: ...e Selector Switch position while the engine is engaged Voltage Selector Switch Locking Button The voltage selector switch has a locking button to protect the generator and generator load from being switched while the engine is running To lock the Voltage Selector Switch press in the red button located on the Voltage Selector Switch and use a pad lock to hold it into this position See Figure 17 pag...

Page 37: ...r switch to the W U position and the AC ammeter Change over Switch to the U or W position to read the output on the selected leg FIGURE 16 Voltage Selector Switch 240 120V Single Phase Position FIGURE 17 AC Voltmeter Change over switch Reading the W U leg on the output terminal panel FIGURE 20 AC Ammeter Amp reading on U lug FIGURE 19 AC Ammeter Change over Switch Reading the U leg on the output t...

Page 38: ...ire Hookup The output terminal panel when suppling three phase 240 volts will provide one circuit available at 241 amps with any twowiresplustheground SeeFigure24 below Thevoltage selector switch must be set at the three phase 480 277V position The output terminal panel when suppling 3 phase 480 volts will provide one circuit available at 120 amps available with all three wires plus ground See Fig...

Page 39: ...king up the hard wires to the lugs as shown in Figure 28 below 480V will be the voltage with the Voltage Regulator Knob turned toward maximum 440 volt will be reached when the Voltage Regulator Knob is turned down and 416 volt when the Voltage Regulator Knob is toward the lowest setting See Figure 26 Single Phase 277V 254V or 240V The following connection with the voltage selector switch locked in...

Page 40: ...hooking up the hard wires to the lugs as shown in Figure 33 below 240V will be the voltage with the Voltage Regulator Knob turned toward maximum 220 volt will be reached when the Voltage Regulator Knob is turned down and 208 volt when the Voltage Regulator Knob is toward the lowest setting See Figure 31 Single Phase 139V 127V or 120V The following connection with the voltage selector switch locked...

Page 41: ... as shown in Figure 37 below use the Voltage Regulator Knob to fine tune to 240V See Figure 36 Single Phase 120 Volt The following connection with the voltage selector switch locked into the single phase 240 120V position See Figure 35 will offer SINGLE PHASE power at 120V After hooking up the hard wires to the lugs as shown in Figure 38 below use the Voltage Regulator Knob to fine tune to 120V Se...

Page 42: ...e which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves CAUTION An electric shock may happen when vibrators are used Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock Generator Grounding To guard against electrical shock an...

Page 43: ...DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 PAGE 43 Figure 39 Typical Generator Grounding Application DCA 220SSK INSTALLATION ...

Page 44: ...le pole 20 amp GFCI circuit breakers are provided to protect the GFCI receptaclesfromoverload Three50amploadcircuitbreakers have also been provided to protect the load side of the generator from overload Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine DCA 220SSK PRE SETUP n o i t a r e p O e s a h P e l g n i S z H 0 6 n o i t c e l e S e l b a C 0 1 e l b...

Page 45: ...eck if the oil is clean and viscous If the oil is not clean drain the oil by removingtheoildrainplug andrefillwiththespecifiedamount of oil as outlined in the Komatsu Engine Owner s Manual CAUTION Never fill the fuel tank while the engine is running or in the dark Diesel spillage on a hot engine can cause a fire or explosion If diesel spillage occurs wipe up the spilled diesel completely to preven...

Page 46: ...2 4 l a G 1 1 1 k n a T e v r e s e R s r e t i L 9 1 s t r a u Q 2 CAUTION Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris Periodically clean the radiator fins with compressed air Cleaning inside the machine is dangerous so clean only with the engine turned off and the battery disconnected Air Cleaner Periodic cleaning replacement is necess...

Page 47: ... are exposed insulation missing replace wiring immediately Piping and Hose Connection Inspect all piping oil hose and fuel hose connections for wear and tightness Tighten all hose clamps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately Figure 41 Battery Connections If the battery cable is connected incorrectly electrical damage to the generator will oc...

Page 48: ... connecting an electric drill or other power tools pay close attention to the required starting current capacity When connecting ordinary power tools a capacity of up to the generating set s rated output kW multiplied by 0 8 can be used d a o L y B r o t c a F r e w o P 4 1 e l b a T d a o L f O e p y T r o t c a F r e w o P s r o t o m n o i t c u d n i e s a h p e l g n i S 5 7 0 4 0 t n e c s e...

Page 49: ...TIONAL This generator is equipped with two 120VAC 20 amp output receptacles located on the output terminal panel page 36 Figure 12 The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger These receptacles will ONLY function when commercial power has been supplied to them Figure 19 To apply commercial power to these receptacl...

Page 50: ...15 To gain access to the output terminals lift the UVW cover Make sure to tighten terminal nuts securely to prevent load wires from slipping out Figure 43 UVW Terminal Lugs Load DCA 220SSK GENERATOR START UP PROCEDURE MANUAL NEGATIVE POSTIVE BATTERY 3 Connect the negative battery cable BLACK to the negative post on the battery Figure 44 Figure 44 Battery Connections 6 WhenstartingthegeneratorinCOL...

Page 51: ...Figure 54 will indicate zero amps with no load applied When a load is applied this meter will indicate the amount of current that the load is drawing from the generator s alternator Figure 49 Off Manual Auto Switch Manual 8 After engine starts verify that the Engine Running status LED Figure 50 on the Microprocessor Engine Control Module MPEC display is ON lit Figure 50 MPEC Engine Running Status ...

Page 52: ...igure 58 DCA 220SSK GENERATOR START UP PROCEDURE MANUAL Figure 57 Engine Tachometer 13 The engine oil pressure gauge Figure 55 will indicate the oil pressure kg cm2 of the engine Under normal operating conditions the oil pressure should be approximately 25 psi 14 The coolant temperature gauge Figure 56 will indicate the coolant temperature Under normal operating conditions the coolant temperature ...

Page 53: ...e AUTO mode remember the generator can start up at any time without warning NEVER attempt to perform any maintenance when the generator is in the auto mode 5 Continue to follow the steps outline in the manual start up procedure start at step 11 page 46 CAUTION When starting generator in Auto mode use the Manual Start up procedure except where noted see below 1 Perform steps 1 through 8 Before Star...

Page 54: ...engine operating panel see page 32 Figure 11 Emergency Stop CAUTION Figure 63 Emergency Stop Button Figure 61 Off Manual Auto Switch OFF Engine Shutdown To shutdown the generator use the following procedure 1 Place both the MAIN GFCI and LOAD circuit breakers to the OFF position 4 Verify that the Engine Running status LED Figure 62 on the Microprocessor Engine Control Module MPEC display is OFF no...

Page 55: ...DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 PAGE 55 NOTE PAGE ...

Page 56: ...rinthestrainercapandwashitindiesel Securely fasten the fuel strainer cap so that fuel will not leak Check thefuelstrainerevery200hoursofoperationoronceamonth Check Oil Level Check the crankcase oil level prior to each use or when the fuel tank is filled Insufficient oil may cause severe damage to the engine Make sure the generator is level The oil level must be between the two notches on the dipst...

Page 57: ...er from the engine intake manifold and check for disconnectionsordirt Whencheckingorinstallingtheelectric heater replace the gasket with a new part Changing Oil 1 Make sure the oil is cool before changing 2 Set a container directly under the drain plug of the oil pan Loosen the drain plug slowly 3 Check the drained oil for excessive metal particles or foreign material Contact the distributor if th...

Page 58: ...n started for more than one year contact your Komatsu distributor to have engine overhauled 7 After bleeding the air tighten air bleed plug then push in the knob of feed pump and lock it in position 8 Replace Corrosion resistor cartridge if equipped 9 Screw in valves at the top of the corrosion resistor 10 Using a filter wrench turn the cartridge to the left to remove it 11 Coat the seal surface o...

Page 59: ...n i a r D X e d i s t u O d n a e d i s n I t i n U n a e l C X r e t l i F l e u F e g n a h C 2 X t n e m e l E r o t a r a p e S r e t a W e c a l p e R 3 X X n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a e l C l e v e L X t n e m e l E r e t l i F r i A e c a l p e R X r o t s i s e R n o i s o r r o C e g n a h C X s p m a l C d n a s e s o H l l a k c e h C X k n a T ...

Page 60: ...PAGE 60 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK GENERATORWIRING DIAGRAM ...

Page 61: ...DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 PAGE 61 NOTE PAGE ...

Page 62: ...PAGE 62 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINEWIRING DIAGRAM WITH MPEC ...

Page 63: ...DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 PAGE 63 DCA 220SSK ENGINEWIRING DIAGRAM WITH KEY IGNITION ...

Page 64: ...l h t i w l e u F l e u f d e i f i c e p s e h t e s U n o i t c e j n i e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r e p i p t u n n e t h g i T g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n r o w t f a h s m a c l e u F e c a l p e R d e g g o l c e l z z o n n o i t c e j n I e l z z o n n o i t c e j n i n a e l C g n i n o i t c n u f l a m p m u p n o i t c e ...

Page 65: ... i f i c e p s e h t o t e c u d e R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A t s u a h x e y a r g k r a d r o k c a l b r e h t i E d e v r e s b o s i s a g d a o l r e v O d a o l e h t n e s s e L d e s u l e u f...

Page 66: ...t e m t l o v e v i t c e f e D r e t e m t l o v e c a l p e R g n i r i w d e t c e n n o c s i D g n i r i w r i a p e r d n a k c e h C g n i d n i w e r u t a m r a n i t i u c r i c t r o h s r e y a L e r u t a m r a e c a l p e R r e w o p C A d n a s e s i r d e e p s e n i g n E d e s u e b t o n n a c r o w o l o o t s i e g a t l o v r o t c e t o r p r e k a e r b t i u c r i c e v i ...

Page 67: ...o t a i d a r r i a p e r n a e l C n e p o s r o o D s r o o d e s o l C g n i k a e l t s u a h x E t r a p y t l u a f r o s t e k s a g r i a p e r e c a l p e R d e d a o l r e v o g n i e b r o t a r e n e G d a o l e c u d e r k c e h C e r u l i a f t a t s o m r e h T t a t s o m r e h t e c a l p e R d e k c o l b e k a t n i r i A s e k a t n i r i a l l a r a e l C e r u l i a f h c t ...

Page 68: ...nding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit Note If more than one of the same reference number is listed the last one listed indicates newest or latest part available EXPLANATION OF CODE IN REMARKS COLUMN Serial Numbers Pertaining to U...

Page 69: ...2265 ENGINE FAN BELT 1 6008155390 SWITCH STARTER 5 615 KEY SET STARTER SWITCH 2 2 6008711170 OIL SWITCH 1 6151619320 RADIATOR HOSE UPPER 1 6151619330 RADIATOR HOSE LOWER 1 0845500104 FUEL CAP 1 0601820625 AUTOMATIC VOLTAGE REGULATOR 1 0601840073 VOLTAGE REGULATOR RHEOSTAT 1 0601840121 KNOB VOLTAGE REGULATOR 1 0601810072 PILOT LAMP 2 0601810261 BULB PILOT LAMP 1 TR60110235100 CAP RADIATOR 1 0602122...

Page 70: ...PAGE 70 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 GENERATOR ASSY UP TO S N1337562 DCA 220SSK GENERATOR ASSY ...

Page 71: ... LOCKWASHER 6 1 16 0601000209 BALANCING WEIGHT KIT 1 1 17 0070806312 BEARING 1 6312 DU 1 18 0080000060 SNAP RING 1 2 8171614003 COUPLING RING 1 3 0012112035 HEX HEAD BOLT 8 4 0042512000 LOCKWASHER 8 5 8181340303 STATOR ASSY 1 5 1 0226100430 RUBBER SEAL 1 6 8171323004 CLAMPER 1 6 1 0223300120 RUBBER SEAL 1 7 8171323103 CLAMPER 1 7 1 0221200300 RUBBER SEAL 1 8 0010110035 HEX HEAD BOLT 2 9 031110160 ...

Page 72: ...PAGE 72 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK GENERATOR ASSY GENERATOR ASSY UP TO S N1337562 ...

Page 73: ...1003 COVER END BRACKET 1 26 0010106016 HEX HEAD BOLT 12 27 0040006000 LOCKWASHER 12 28 952404470 PLAINWASHER 12 REPLACES 0041606000 29 8171333003 COVER END BRACKET 1 30 0010106030 HEX HEAD BOLT 2 31 0040006000 LOCKWASHER 2 32 952404470 PLAINWASHER 2 REPLACES 0041606000 33 0012112035 HEX HEAD BOLT 12 34 0042512000 LOCKWASHER 12 35 8171332003 COVER FAN 1 36 0605000012 RUBBER SUSPENSION 2 37 00300200...

Page 74: ...PAGE 74 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK GENERATOR ASSY GENERATOR ASSY S N1337563 ...

Page 75: ...D BOLT 8 1 13 0042616000 LOCKWASHER 8 1 14 0601000209 BALANCING WEIGHT KIT 1 1 15 C1112500004 BEARING FLANGE 1 1 16 0071906314 BEARING 1 6314DDUC3 2 8171614003 COUPLING RING 1 3 0012112035 HEX HEAD BOLT 8 4 0042512000 LOCKWASHER 8 5 0012112040 HEX HEAD BOLT 8 6 0042512000 LOCKWASHER 8 7 C1130100103 STATOR ASSY 1 7 1 0226100420 RUBBER SEAL 1 7 2 8171323004 CLAMPER 1 7 3 0223300120 RUBBER SEAL 1 7 4...

Page 76: ...PAGE 76 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK GENERATOR ASSY GENERATOR ASSY S N1337563 ...

Page 77: ...G 1 14 0010106065 HEX HEAD BOLT 4 0040006000 LOCKWASHER 4 0041206000 PLAINWASHER 4 15 C1154400103 SUCTION COVER 1 16 0017106016 HEX HEAD BOLT 8 17 0012112035 HEX HEAD BOLT 12 18 0042512000 LOCKWASHER 12 19 C1132300103 COVER FAN 1 S N3690735TO 3692206 19 C1132300114 COVER FAN 1 S N3692207 20 0010106030 HEX HEAD BOLT 1 0041206000 PLAINWASHER 1 0600815000 NUT 1 S N3692207 21 0605000012 RUBBER SUSPENS...

Page 78: ...PAGE 78 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK CONTROL BOX AND PANEL ASSY CONTROL PANEL ASSY UP TO S N1337562 ...

Page 79: ...AY 2 MY2 DC24V 12 0601823143 SOCKET RELAY 2 PYF 08A PYCA1 HOLDER 2 REPLACES 0601824400 13 0027104016 MACHINE SCREW 4 14 0601823240 RECTIFIER 1 DE4503 15 0027105016 MACHINE SCREW 1 16 0801850004 RESISTOR UNIT 1 17 0021005020 MACHINE SCREW 1 0040050000 LOCKWASHER 1 0041205000 PLAINWASHER 1 0030006000 HEX NUT 1 18 0601830715 SELECTOR SWITCH VOLTAGE 1 S332T 19 8181861103 SET BOARD CHANGE TERMINAL 1 20...

Page 80: ...PAGE 80 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK CONTROL BOX AND PANEL ASSY CONTROL PANEL ASSY UP TO S N1337562 ...

Page 81: ...SCREW 4 44 0601810072 SYNCHRONIZING LAMP 2 LD132DC 220V 0601810261 BULB 2 45 0601830682 SELECTOR SW SINGLE PAR 1 AH30P2B31 46 0601810161 PANEL LIGHT 1 V325070 0601810214 BULB 1 47 0207004000 HEX NUT 2 48 0601830710 SWITCH PANEL LIGHT 1 S301T 49 7431822104 COVER 1 50 0027103016 MACHINE SCREW 4 0030003000 HEX NUT 4 51 0805001304 SET SCREW 4 52 0041608000 PLAINWASHER 4 53 0605010710 SNAP RING 4 54 38...

Page 82: ...PAGE 82 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK CONTROL BOX ASSY OPTIONAL PARTS CONTROL BOX ASSY OPTIONAL PARTS UP TO S N1337562 ...

Page 83: ...CREW 1 16 0801850004 RESISTOR UNIT 1 17 0021005020 MACHINE SCREW 1 0032005000 LOCKWASHER 1 REPLACES 0040005000 0401450050 PLAINWASHER 1 REPLACES 0041205000 020106050 HEX NUT 1 REPLACES 0030006000 18 0601830715 SELECTOR SWITCH VOLTAGE 1 S332T 19 8181861103 SET BOARD CHANGE TERMINAL 1 20 8181852104 CHANGETERMINAL 10 21 011606025 HEX HEAD BOLT 20 REPLACES 0017106025 22 8181853104 CHANGE PLATE 6 23 81...

Page 84: ...PAGE 84 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK CONTROL BOX ASSY OPTIONAL PARTS CONTROL BOX ASSY OPTIONAL PARTS UP TO S N1337562 ...

Page 85: ...04000 48 0027104010 MACHINE SCREW 2 49 0027104010 MACHINE SCREW 4 50 0601810072 SYNCHRONIZING LAMP 2 LD132DC220V 0601810261 BULB 13W 2 51 0601830682 SELECTOR SWITCH SINGLE PAR 1 AH30P2B31 52 0601910161 PANEL LIGHT 1 V 325070 0601810214 BULB 1 53 0030004000 HEX NUT 2 REPLACES 0207004000 54 0601830710 SWITCH PANEL LIGHT 1 55 0805001304 SET SCREW 4 56 031108160 PLAINWASHER 4 REPLACES 0041608000 57 06...

Page 86: ...PAGE 86 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK CONTROL PANEL ASSY CONTROL PANEL ASSY S N1337563 ...

Page 87: ...GULATOR 1 RA20A2SE102BJ 11 060184012 KNOB 1 12 0601810161 PANEL LIGHT 1 0601810214 BULB 1 13 0207004000 HEX NUT 2 14 0601830710 SWITCH PANEL LIGHT 1 15 C9221100004 HEX HEAD BOLT 2 0040008000 LOCKWASHER 2 0041208000 PLAIN WASHER 2 0080200007 SNAP RING 2 16 0017108040 HEX HEAD BOLT 4 17 ECU9988N ENGINE CONTROLLER 1 REPLACES 0602202545 18 0601831340 SWITCH 82608DPDT 1 S N3696501TO3698120 18 060183076...

Page 88: ...PAGE 88 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK CONTROL BOX ASSY CONTROL BOX ASSY S N1337563 ...

Page 89: ...1852504 HEX HEAD BOLT 13 16 C0277200004 TERMINAL PLATE 3 17 0801831804 HEX HEAD BOLT 13 18 0040010000 LOCKWASHER 26 19 0041410000 PLAINWASHER 26 20 0017108030 HEX HEAD BOLT 4 21 C1261500114 SET PANEL ELECTRIC PARTS 1 S N1337563TO 3696500 21 C1261501304 SET PANEL ELECTRIC PARTS 4 S N3696501 22 0017108020 HEX HEAD BOLT 4 23 6008151252 EMERGENCY RELAY 1 S N3690735TO 3701661 REPLACES0602200446 24 0017...

Page 90: ...PAGE 90 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK CONTROL BOX ASSY CONTROL BOX ASSY S N1337563 ...

Page 91: ...3699126 0601827655 RELAY LY2DDC24V 1 S N369501 0601823109 SOCKET PTF08A 1 S N369501 PYCA1 HOLDER 1 S N3696501 REPLACES 0601824400 44 0027104020 MACHINE SCREW 2 S N3696501 45 0601823706 RELAY HE1ADC24V 1 S N3696501 46 0027104010 MACHINE SCREW 2 S N3696501 47 0601815402 TERMINAL BOARD 1 S N3696501 48 0027104020 MACHINE SCREW 2 S N3696501 49 DYN110654000024 CONTROLLER 1 S N3701662 REPLACES 0602202598...

Page 92: ...PAGE 92 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE RADIATOR ASSY ENGINE RADIATOR ASSY UP TO S N1337562 ...

Page 93: ...101029 HOSE BAND 1 REPLACES 0602014350 16 0728100197 HOSE BAND 2 REPLACES 0602014058 17 0728001920 AIR CLEANER 1 REPLACES 0602040057 6125817032 ELEMENT AIR CLEANER 1 REPLACES 0602040156 18 6001811510 CAP AIR CLEANER 1 REPLACES 0602040751 19 6203306104 SOCKET 1 20 0603301000 ELBOW UNION 1 21 0603302000 SLEEVE 1 22 0603303000 NUT 1 23 6002111231 CARTRIDGE OIL FILTER 1 REPLACES 0602041146 24 60031182...

Page 94: ...PAGE 94 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE RADIATOR ASSY ENGINE RADIATOR ASSY UP TO S N1337562 ...

Page 95: ...25000600 RUBBER CUSHION 1 43 0017106025 HEX HEAD BOLT 1 44 0017108020 HEX HEAD BOLT 2 45 0199601100 HOSE 1 46 0193601400 HOSE 1 47 0193600500 HOSE 1 48 0605515024 HOSE BAND 4 49 0194800750 HOSE 1 50 0605515000 HOSE BAND 1 51 8185199004 PANEL 1 52 0010016020 HEX HEAD BOLT 2 53 0040016000 LOCKWASHER 2 54 0041616000 PLAINWASHER 2 55 8182256304 SUPPORT ROD 1 56 0017110020 HEX HEAD BOLT 2 57 8182256104...

Page 96: ...PAGE 96 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE RADIATOR ASSY ENGINE RADIATOR ASSY S N1337563 TO 3690734 ...

Page 97: ...4 7 0605000011 RUBBER SUSPENSION 2 8 0030016000 HEX NUT 4 9 0040016000 LOCKWASHER 4 10 6252619720 RADIATOR 1 REPLACES 0602011946 11 6152619170 RUBBER SHEET 2 REPLACES 0605000490 12 0010112050 HEX HEAD BOLT 4 13 0030012000 HEX NUT 4 14 0040012000 LOCKWASHER 4 15 0041212000 PLAINWASHER 8 16 8195123104 BRACKET RADIATOR 2 17 0017112025 HEX HEAD BOLT 2 18 0017110025 HEX HEAD BOLT 2 19 6152621520 RADIAT...

Page 98: ...PAGE 98 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE RADIATOR ASSY ENGINE RADIATOR ASSY S N1337563 TO 3690734 ...

Page 99: ... RESERVE TANK 1 37 C1317100103 BRACKET RESERVE TANK 1 38 0193601300 HOSE 1 39 0199601300 HOSE 1 40 0193600550 HOSE 1 41 0605515013 HOSE BAND 4 42 0194800750 HOSE 1 43 C1327100103 BREATHER PIPE 1 44 0017108020 HEX HEAD BOLT 2 45 0603320111 U BOLT 1 46 0207008000 HEX NUT 2 47 0268500650 HOSE 1 48 0605515073 HOSE BAND 2 49 C1358300804 CLAMPER ROD 1 50 0017110020 HEX HEAD BOLT 4 51 C1358300104 CLAMPER...

Page 100: ...PAGE 100 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE RADIATOR ASSY ENGINE RADIATOR ASSY S N3690735 ...

Page 101: ...40016000 LOCKWASHER 4 5 6152619720 RADIATOR 1 REPLACES 0602011946 6 6152619170 RUBBER SHEET 2 REPLACES 0605000490 7 0010112050 HEX HEAD BOLT 4 9 0040012000 LOCKWASHER 4 10 0041212000 PLAIN WASHER 8 11 8195123104 BRACKET RADIATOR 2 12 0017112025 HEX HEAD BOLT 2 13 0017110025 HEX HEAD BOLT 2 14 6152621520 RADIATOR HOSE 1 REPLACES 0602014549 15 6152611531 RADIATOR HOSE 1 REPLACES 0602014641 16 072612...

Page 102: ...PAGE 102 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE RADIATOR ASSY ENGINE RADIATOR ASSY S N3690735 ...

Page 103: ...HOSE 1 38 C1327100103 BREATHER PIPE 1 39 0017108020 HEX HEAD BOLT 2 40 0603320111 U BOLT 1 41 0207008000 HEX NUT 2 42 0268500650 HOSE 1 43 0605515073 HOSE BAND 2 44 C1358300804 CLAMPER ROD 1 S N3690735TO3691726 44 C1358300814 CLAMPER ROD 1 S N3691727 45 C1358300104 CLAMPER ROD 1 46 0017110020 HEX HEAD BOLT 3 47 0010016030 HEX HEAD BOLT 1 48 0040016000 LOCKWASHER 1 49 0041216000 PLAINWASHER 1 DCA 2...

Page 104: ...PAGE 104 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE OPERATING AND OUTPUTTERMINAL ASSY ENGINE OPERATING AND OUTPUT TERMINAL ASSY UP TO S N1337562 ...

Page 105: ...53 WATER TEMPERATURE GAUGE 1 40000KV0700 14 0602123204 UNIT WATERTEMPERATURE 1 51400KA1200 15 0602121052 CHARGING AMMETER 1 43000KV0300 16 0602040690 INDICATOR AIR CLEANER 1 RBX002252 17 0603300000 HALF UNION PT 1 8 x 4 1 18 0603302000 SLEEVE 1 19 0603303000 NUT 1 20 0190001000 NYLON PIPE 1 21 0602115008 ENGINE WARNING DISPLAY LED 1 V 336760 0601810204 BULB 6 22 0602103091 CAUTION LAMP RUNNING 1 R...

Page 106: ...PAGE 106 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE OPERATING AND OUTPUTTERMINAL ASSY ENGINE OPERATING AND OUTPUT TERMINAL ASSY UP TO S N1337562 ...

Page 107: ...00 0041205000 PLAINWASHER 1 48 0601823873 UNIT AUTO IDLING 1 REPLACES 0601823872 49 011606025 HEX HEAD BOLT 2 REPLACES 0017106025 50 6008151252 EMERGENCY RELAY 1 REPLACES 0602200446 51 0017106016 HEX HEAD BOLT 4 52 0602201910 UNIT BATTERY SENSOR 1 C703900000 53 0027106016 MACHINE SCREW 1 54 8182210113 COVER ELECTRIC PARTS 1 55 0017106016 HEX HEAD BOLT 1 56 8181860103 SET BOARD OUTPUT TERMINAL 1 57...

Page 108: ...PAGE 108 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE OPERATING AND OUTPUTTERMINAL ASSY ENGINE OPERATING AND OUTPUT TERMINAL ASSY UP TO S N1337562 ...

Page 109: ...BOLT 4 0042306000 LOCKWASHER 4 0042406000 PLAINWASHER 4 73 0601811262 RECEPTACLE REMOTE CONTROL 1 NWPC 254 RF 74 0601811409 CAP RECEPTACLE 1 NWPC 25 RCa 75 0845044604 BRACKET 1 76 0027103010 MACHINE SCREW 3 REPLACES 0021103010 77 0025013010 MACHINE SCREW 3 0042303000 LOCKWASHER 3 0042403000 PLAINWASHER 3 78 0021003010 MACHINE SCREW 1 0040003000 LOCKWASHER 1 0021103010 PLAINWASHER 1 79 8185182003 C...

Page 110: ...PAGE 110 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE OPERATING PANEL ASSY OPTIONAL PARTS ENGINE OPERATING PANEL ASSY OPTIONAL PARTS WITH SLOW DOWN UP TO S N1337562 ...

Page 111: ...RESSURE 1 53000AC0101 13 0602123053 WATER TEMPERATURE GAUGE 1 40000KV0700 14 0602123204 UNIT WATERTEMPERATURE 1 51400KA1200 15 0602121052 CHARGING AMMETER 1 43000KV0300 16 0602040690 INDICATOR AIR CLEANER 1 RBX002252 17 0603300000 HALF UNION PT 1 8 x 4 1 18 0603302000 SLEEVE 1 19 0603303000 NUT 1 20 0190001000 NYLON PIPE 1 21 0602115008 ENGINE WARNING DISPLAY LED 1 V 336760 0601810204 BULB 6 22 06...

Page 112: ...PAGE 112 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE OPERATING PANEL ASSY OPTIONAL PARTS ENGINE OPERATING PANEL ASSY OPTIONAL PARTS WITH SLOW DOWN UP TO S N1337562 ...

Page 113: ...21005020 MACHINE SCREW 1 0032005000 LOCKWASHER 1 REPLACES 0040005000 0041205000 PLAINWASHER 1 50 0601820995 RELAY 2 JA1C TM DC24 51 0027105010 MACHINE SCREW 4 52 0601822560 BUZZER 1 BA 047 53 0027105010 MACHINE SCREW 1 54 0601820067 RECTIFIER 1 PB2510 55 0021005020 MACHINE SCREW 1 0032005000 LOCKWASHER 1 REPLACES 0040005000 58151 PLAINWASHER 1 REPLACES 0041205000 56 08002323306 SLOW DOWN UNIT 1 57...

Page 114: ...PAGE 114 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 ENGINE OPERATING PANEL ASSY OPTIONAL PARTS WITH SLOW DOWN UP TO S N1337562 DCA 220SSK ENGINE OPERATING PANEL ASSY OPTIONAL PARTS ...

Page 115: ...ECEPTACLE AUX POWER 1136X 1 REPLACES 0601811018 81 0025004016 MACHINE SCREW 2 0042304000 LOCKWASHER 2 0042404000 PLAINWASHER 2 82 0601802010 CIRCUIT BREAKER 1 KM 2 220V 15A 83 0845032304 BRACKET CIRCUIT BREAKER 1 83 1 0223300060 RUBBER CUSHION 1 84 0019106020 HEX HEAD BOLT 4 0042306000 LOCKWASHER 4 0042406000 PLAINWASHER 4 85 0601811262 RECEPTACLE REMOTE CONTROL 1 NCS 4410 RF 86 0601811409 CAP REC...

Page 116: ...PAGE 116 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSY S N1337563 ...

Page 117: ...806410000 STOP BUTTON 1 UPTO S N3696500 REPLACES 0602104045 7 0602104045 EMERGENCY STOP BUTTON 1 S N3696501TO3701661 7 0601831557 EMERGENCY STOP BUTTON 1 S N3701662 8 6008153730 PREHEAT LAMP 1 REPLACES 0602102055 9 0602120054 TACHOMETER 1 25000KX4110 10 0602120175 CABLE TACHOMETER 1 62100KX0700 11 0602122060 OIL PRESSURE GAUGE 1 42000KX1410 12 0602122200 UNIT OIL PRESSURE 1 53000AC0101 13 06021230...

Page 118: ...PAGE 118 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSY S N1337563 ...

Page 119: ...1 27 0207006000 HEX NUT 2 UP TO S N3701661 28 0041206000 PLAINWASHER 2 UP TO S N3701661 29 0605010502 SNAP PIN 2 UP TO S N3701661 30 C1355200804 BRACKET THROTTLE WIRE 1 UP TO S N3701661 31 0017106025 HEX HEAD BOLT 2 UP TO S N3701661 32 C1355200603 BRACKET THROTTLE WIRE 1 UP TO S N3701661 33 0010310040 HEX HEAD BOLT 1 UP TO S N3701661 0040010000 LOCKWASHER 1 UP TO S N3701661 0041210000 PLAINWASHER ...

Page 120: ...PAGE 120 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK OUTPUTTERMINAL ASSY OUTPUTTERMINAL ASSY S N1337563 TO3690734 ...

Page 121: ... PLAINWASHER 10 9 0601812597 RECEPTACLE AUX POWER 5 20R 2 S N1337563TO 1338269 10 0601811034 RECEPTACLE AUX POWER C6369 3 REPLACES 0601812565 11 0027104016 MACHINE SCREW 10 0030004000 HEX NUT 10 0041204000 PLAINWASHER 10 12 0601804887 CIRCUIT BREAKER KM51 20A 2 REPLACES 0601805313 13 0601805840 CIRCUIT BREAKER KM52 50A 3 14 C1261600204 BRACKET CIRCUIT BREAKER 1 14 1 0223300200 RUBBER CUSHION 1 15 ...

Page 122: ...PAGE 122 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSY S N3690735 ...

Page 123: ...REAKER 3 KM52 265V 50A 11 C1261600204 BRACKET CIRCUIT BREAKER 1 12 0017106020 HEX HEAD BOLT 2 13 0601812598 RECEPTACLE 2 GF530EM 14 0601812565 RECEPTACLE 3 CS6369 15 0027104015 MACHINE SCREW 10 0030004000 HEX NUT 10 0041204000 PLAINWASHER 10 16 C1237100113 COVER OUTPUTTERMINAL 1 17 0019112045 HEX HEAD BOLT 2 18 0042412000 PLAINWASHER 2 19 0805015604 STAY RUBBER 2 20 0205012000 HEX NUT 2 21 0845043...

Page 124: ...PAGE 124 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ACTUATOR ASSY ACTUATOR ASSY S N3690735 ...

Page 125: ... LEVER 1 REPLACES 0602211090 3 C1356200004 BRACKET ACTUATOR 1 4 0012310030 HEX HEAD BOLT 4 5 0010306035 HEX HEAD BOLT 4 0207006000 HEX NUT 4 0040006000 LOCKWASHER 4 0041206000 PLAINWASHER 4 6 0602211091 ROD 1 7 0602180190 BALL JOINT 2 8 0602211092 HEX NUT 2 9 0010106025 HEX HEAD BOLT 1 0207006000 HEX NUT 1 0041206000 PLAINWASHER 4 10 0010106025 HEX HEAD BOLT 1 0207006000 HEX NUT 1 0041206000 PLAIN...

Page 126: ...PAGE 126 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 BATTERY ASSY DCA 220SSK BATTERY ASSY ...

Page 127: ...337562 C1347600104 BATTERY CABLE 1 S N1337563 10 8182280504 BATTERY CABLE 1 UPTO S N1337562 C1347600504 BATTERY CABLE 1 S N1337563 11 8182280704 BATTERY CABLE 1 UPTO S N1337562 C1347600304 BATTERY CABLE 1 S N1337563 12 8182280904 EARTH CABLE 1 UPTO S N1337562 C1347200104 EARTH CABLE 1 S N1337563 13 012010030 HEX HEAD BOLT 4 REPLACES 0010010030 14 020310080 HEX NUT 4 REPLACES 0030010000 15 00171100...

Page 128: ...PAGE 128 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK MUFFLER ASSY MUFFLER ASSY UP TO S N1337562 MUFFLER ASSY S N1337563 ...

Page 129: ...R 8 11 031112230 PLAINWASHER 16 REPLACES 0041612000 MUFFLER ASSY S N1337563 NO PART NO PART NAME QTY REMARKS 1 C1331100702 MUFFLER 1 2 0019210025 HEX HEAD BOLT 4 3 C1334000403 EXHAUST PIPE 1 4 6150115751 GASKET 1 REPLACES 0602320142 5 7502356004 GASKET 1 6 0010312050 HEX HEAD BOLT 4 0030312000 HEX NUT 4 0040012000 LOCKWASHER 4 0041212000 PLAINWASHER 8 7 0010312055 HEX HEAD BOLT 4 0030312000 HEX NU...

Page 130: ...PAGE 130 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 FUEL TANK ASSY UP TO S N1337562 DCA 220SSK FUELTANK ASSY ...

Page 131: ... FILTER 1 2 8185523104 TANK BAND 2 3 0805003404 PAD TANK BAND 4 4 011008020 HEX HEAD BOLT 2 REPLACES 0017108020 5 020108060 HEX NUT 2 REPLACES 0030008000 6 0041608000 PLAINWASHER 2 7 0805013804 TANK SHEET 3 8 0845032204 DRAIN JOINT 1 9 0802011104 PLUG 1 10 0150000018 O RING 1 11 0191302250 SUCTION HOSE 1 12 0191301850 RETURN HOSE 1 13 0605515014 HOSE BAND 4 14 0605503009 FUEL SENSOR 1 15 080212060...

Page 132: ...PAGE 132 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 FUEL TANK ASSY S N1337563 DCA 220SSK FUELTANK ASSY ...

Page 133: ...BAND 2 3 0805003414 PAD TANK BAND 4 4 0017108020 HEX HEAD BOLT 2 5 0037908000 HEX HEAD BOLT 2 6 0222100200 TANK SHEET 6 7 0130206000 STREET ELBOW 1 8 8085512104 DRAIN PIPE 1 9 0603325011 VALVE 1 10 0132006000 PLUG 1 11 0191302300 SUCTION HOSE 1 12 0191302800 RETURN HOSE 1 13 0605515019 HOSE BAND 4 14 0605503020 FUEL SENSOR 1 15 0802120604 PACKING 1 16 0605501050 UNIT FUEL 1 52000KA9810 17 06020211...

Page 134: ...PAGE 134 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK ENCLOSURE ASSY ENCLOSURE ASSY UP TO S N1337562 ...

Page 135: ... 011008020 HEX HEAD BOLT 12 REPLACES 0019208020 12 8185131002 CENTER FRAME 1 8185131012 CENTER FRAME 1 13 0019114050 HEX HEAD BOLT 4 0205014000 HEX NUT 4 0042314000 LOCKWASHER 4 0042414000 PLAINWASHER 8 14 0019114040 HEX HEAD BOLT 8 0205014000 HEX NUT 8 0042314000 LOCKWASHER 8 0042414000 PLAINWASHER 16 15 8185141002 REAR FRAME 1 8185141012 REAR FRAME 1 8185102704 LINING 1 16 0019110025 HEX HEAD BO...

Page 136: ...PERATION MANUAL STD REV 3 06 05 01 ENCLOSURE ASSY UP TO S N1337562 DCA 220SSK ENCLOSURE ASSY THE PART NUMBER INDICATED IS ORANGE PLEASE ADDTHE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT MQW WHITE THE SERIAL NUMBER MAY BE REQUIRED ...

Page 137: ...2 36 0805011304 STOPPER DOOR 1 37 0805011204 STOPPER DOOR 1 38 0025006020 MACHINE SCREW 4 0205006000 HEX NUT 4 0042306000 LOCKWASHER 4 0042406000 PLAINWASHER 8 39 0845028203 HINGE 2 M9110100204 HINGE 2 REPLACES 0845047104 39 1 0845045004 WASHER 2 40 0845028303 HINGE 2 M9110100304 HINGE 2 REPLACES 0845047204 40 1 0845045004 WASHER 2 41 011008020 HEX HEAD BOLT 8 REPLACES 0019208020 42 8185161002 ROO...

Page 138: ...PERATION MANUAL STD REV 3 06 05 01 ENCLOSURE ASSY UP TO S N1337562 DCA 220SSK ENCLOSURE ASSY THE PART NUMBER INDICATED IS ORANGE PLEASE ADDTHE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT MQW WHITE THE SERIAL NUMBER MAY BE REQUIRED ...

Page 139: ... LINING 1 56 8185171003 SIDE DOOR 1 8185171013 SIDE DOOR 1 8185102203 LINING 1 57 8185171303 SIDE DOOR 1 8185171313 SIDE DOOR 1 8185103204 LINING 1 58 8185171203 SIDE DOOR 1 8185171213 SIDE DOOR 1 8185102503 LINING 1 59 0845033304 DOOR HANDLE 7 60 0845034204 DOOR LATCH 4 61 0845034104 DOOR LATCH 3 62 011008020 HEX HEAD BOLT 7 REPLACES 0019208020 63 0810009103 HINGE 8 0845046904 HINGE 8 63 1 084504...

Page 140: ...PAGE 140 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 ENCLOSURE ASSY S N1337563 DCA 220SSK ENCLOSURE ASSY ...

Page 141: ... 004241000 PLAINWASHER 8 7 C1424200204 COVER FRONT FRAME 1 8175924104 LINING 1 8 0019208020 HEX HEAD BOLT 21 9 0845042703 FILLER BRACKET 1 10 0019208020 HEX HEAD BOLT 4 11 C1424200503 COVER FRONT FRAME 1 12 0019208020 HEX HEAD BOLT 14 13 C1434000202 CENTER FRAME 1 14 0010114050 HEX HEAD BOLT 4 0030014000 HEX NUT 4 0040014000 LOCKWASHER 4 0041214000 PLAINWASHER 4 15 0010120050 HEX HEAD BOLT 4 00300...

Page 142: ...PAGE 142 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 ENCLOSURE ASSY S N1337563 DCA 220SSK ENCLOSURE ASSY ...

Page 143: ...INE SCREW 4 0030006000 HEX NUT 4 S N3690735 30 8175146204 DOORROD 1 31 8175146304 DOORROD 1 32 0845050704 STAY 4 33 0205006000 HEX NUT 8 0042306000 LOCKWASHER 8 0042406000 PLAINWASHER 8 34 0805011304 STOPPER DOOR 35 0805011204 STOPPER DOOR 1 36 0207006000 HEX NUT 4 37 0845047104 HINGE 2 0845045004 WASHER 2 38 0845047204 HINGE 2 0845045004 WASHER 2 39 0019208020 HEX HEAD BOLT 4 40 C1464100102 ROOF ...

Page 144: ...PAGE 144 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 ENCLOSURE ASSY S N1337563 DCA 220SSK ENCLOSURE ASSY ...

Page 145: ...OORHANDLE 4 51 0825007362 DOOR HANDLE 3 52 0021806016 MACHINE SCREW 28 0030006000 HEX NUT 28 53 0845046904 HINGE 6 0845045004 WASHER 5 54 0845047004 HINGE 5 0845045004 WASHER 5 55 0019208020 HEX HEAD BOLT 25 56 0601850097 STOPPER 10 57 0021008025 MACHINE SCREW 10 58 C1454001003 SIDE DOOR 1 C1494401704 LINING 1 59 C1454300604 DUCT 1 C1494402104 LINING 1 60 0038408000 HEX NUT 7 S N1337563TO 3690734 ...

Page 146: ...PAGE 146 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK RUBBER SEAL ASSY ...

Page 147: ...74 0223301230 RUBBER SEAL 5 75 0223300965 RUBBER SEAL 4 76 0223300710 RUBBER SEAL 1 77 0223300630 RUBBER SEAL 1 78 0223300640 RUBBER SEAL 4 79 0223301310 RUBBER SEAL 1 80 0225101400 RUBBER SEAL 4 81 0221200695 RUBBER SEAL 2 82 0221201120 RUBBER SEAL 1 83 0221201180 RUBBER SEAL 1 84 0225101200 RUBBER SEAL 1 DCA 220SSK RUBBER SEAL ASSY ...

Page 148: ...PAGE 148 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK RUBBER SEAL ASSY ...

Page 149: ... 0228901010 RUBBER SEAL 4 3 0228900650 RUBBER SEAL 2 4 0228901050 RUBBER SEAL 3 5 0229201300 RUBBER SEAL 4 6 0228901280 RUBBER SEAL 2 8 0228800760 RUBBER SEAL 2 S N1337563TO3701661 8 0221200760 RUBBER SEAL 2 S N3701662 9 0228801100 RUBBER SEAL 2 10 0229201200 RUBBER SEAL 1 11 0228100120 RUBBER SEAL 4 12 0228100510 RUBBER SEAL 4 DCA 220SSK RUBBER SEAL ASSY ...

Page 150: ...PAGE 150 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK AUTOMATIC OIL FEEDER ASSY AUTOMATIC OIL FEEDER ASSY UP TO S N1337562 ...

Page 151: ...ID VALVE 1 7 0011305100 HEX HEAD BOLT 2 REPLACES 0017105012 8 011606025 HEX HEAD BOLT 2 REPLACES 0017106025 9 0605511090 OIL LEVEL REGULATOR 1 10 012210035 HEX HEAD BOLT 2 REPLACES 0010010035 11 0805531204 BUSHING 1 12 0805531304 HOSE JOINT 4 13 4542025004 HOSE JOINT 1 14 3475512004 HOSE JOINT 1 15 3475006304 PACKING 1 16 0193101600 HOSE 1 17 0193101600 HOSE 1 18 0191600270 HOSE 1 19 0605515000 HO...

Page 152: ...PAGE 152 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 CONTROL BOX ASSY REMOTE OPTIONAL PARTS UP TO S N1337562 DCA 220SSK CONTROL BOX ASSY REMOTE OPTIONAL PARTS ...

Page 153: ...51503 CABLE FITTING 1 HNG21R12 8 0840306704 CABLE 1 9 0601811367 PLUG 2 NWPC254PM11 10 0840306904 EXTENSION CABLE 1 11 0601811515 RECEPTACLE 1 NWPC254AdF11 12 0606302020 CONTROL BOX REMOTE 1 AGF511 13 0601810461 CAUTION LAMP PREHEAT IDLING 1 APNE188R 0601810254 BULB 1 14 0601810460 PILOT LAMP ENGINE SPEED 1 APNE188G 0601810254 BULB 1 15 0601830607 STARTER SWITCH 1 ASN20L5S 16 0601830608 SWITCH SLO...

Page 154: ...PAGE 154 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK DECALS ASSY DECALS ASSY ...

Page 155: ...METER CHG OVR SWITCH N2439 1 2 4 0800664504 DECAL CIRCUIT BREAKER S1307 1 UPTO S N1337562 2 4 0840624504 DECAL CIRCUIT BREAKER S3031 1 S N1337563 2 5 0800667204 DECAL PANEL LIGHT SWITCH S809 1 UPTO S N1337562 2 5 0840624604 DECAL PANEL LIGHT SWITCH S3032 1 S N1337563 2 6 0800662004 DECAL PILOT LAMP S848 1 UPTO S N1337562 2 6 0840624704 DECAL PILOT LAMP S3033 1 S N1337563 2 7 0800623504 DECAL VOLTA...

Page 156: ...PAGE 156 DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 DCA 220SSK DECALS ASSY DECALS ASSY ...

Page 157: ...3 DECAL RECPTACLE AND CIR BREAKER C05100150 1 S N3690735 5 4 B9511100304 DECAL WARNING ELECTRICAL SHOCK B91110030 1 5 5 B9511100404 DECAL WARNING ELEC SHOCK B91110040 1 5 6 B95531100504DECAL WARNING ELEC SHOCK B91110050 1 5 7 C0551000404 DECAL 3 PHASE OUTPUTTERMINAL C05100040 1 5 8 C1551000404 DECAL 240 139V C15100040 2 UPTO S N3696500 5 8 9039209064 DECAL START CONTACT S4468 1 S N3696501 BATTERY ...

Page 158: ...p shall not be liable here under for damagesinexcessofthepurchasepriceofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATIONOFWARRANTIES Nowarranties expressorimplied aremade in connection with the sale of parts or trade accessories nor as to any engine no...

Page 159: ...DCA 220SSK PARTS AND OPERATION MANUAL STD REV 3 06 05 01 PAGE 159 NOTE PAGE ...

Page 160: ...RANTY DEPARTMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 PARTS AND OPERATION MANUAL Manufactured for Multiquip Inc by DENYO MANUFACTURING CO USA MULTIQUIP INC POST OFFICE BOX 6254 CARSON CA 90749 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq multiquip com WWW multiquip com Atlanta Boise Dallas Houston Newark Quebec Canada Manchester U...

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